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4

      

HOW TO FLUSH

 WARNING: To reduce the risk of static spark ing, 

which can cause fi re or ex plo sion, al ways hold 

a metal part of the gun fi rmly against the metal 

pail when fl ushing. This also reduces splashing. 

Refer to Fig.4.

12. Disengage the gun safety latch and squeeze the gun 

      trigger. At the same time, slowly turn the pressure con-

      trol knob clockwise just enough to move liquid at low 

      pressure.
13. Allow the pump to operate until clean solvent comes 

       from the gun.
14. Release the trigger and engage the gun safety latch.
15. If you are going to start spraying, place the pump or 

      suction tube into the supply container. Release the 

      gun safety latch and trigger the gun into another emp ty, 

      metal container, holding a metal part of the gun firmly 

      against the metal pail (Fig. 4), forcing the solvent    

     from the pump and hose. When paint starts coming 

      from gun, turn pres sure control knob to minimum pres-

      sure, place prime valve in prime (open) position and 

      engage the gun safety latch.
16. If you are going to store the sprayer, remove the suc-

      tion tube or pump from the solvent pail force the sol-

      vent from the pump and hose.  Engage the gun safety 

      latch and refer to the "Storage" Procedure on page 1. 

      Step 5.
17. Whenever you shut off the sprayer follow the 

     Pressure Relief Procedure warning on page 8.

    

FIG. 2

FIG. 3

FIG. 4

MAINTAIN FIRM

METAL TO METAL

CONTACT BETWEEN

GUN AND CONTAINER

FIG. 1

    REMOVE

     SPRAY

     TIP

Choke Lever

Fuel Valve

Throttle Lever

Throttle Lever

.

1. Be sure the gun safety latch is engaged and there    

     is no spray tip in the gun. Refer to Fig. 1. Refer to    

     your separate in struc tion manual provided with your 

 

 

 

 

 

 

 

 

 

 

     gun on its safe ty fea tures and how to engage safety 

     latch.  
2. Pour enough clean, compatible solvent into a large, 

     empty metal pail to fi ll the pump and hoses.
3. Place the suction tube into the pail or place the pail 

     under the pump.
4. Turn the pressure control knob to low pressure. Refer 

     to Fig. 2.
5. Open the prime valve to the open - "Priming Po si tion". 

     This will allow an easy start. Refer to Fig. 2.
6. Turn the engine ON/OFF switch to ON.
7. Move the choke toward the closed position as per Fig.3.
8. Move the throttle lever slightly to the left as per Fig.3.
9. Turn the fuel valve ON as per Fig. 3. Pull the start rope. 

     Pull the engine over against com pres sion stroke and 

     then let the rope rewind slowly into the starter. Pull 

     firmly and rapidly to start the engine. Do NOT drop the 

     rope. Hold on to the handle while rewinding, or the rope 

     may rewind improperly and jam the assembly. If the 

     engine does not start, open the choke a little more. If 

     the engine floods, open the choke all the way and con-

     tinue cranking.
10. After the engine is warm, gradually close the choke 

      lever, increase the RPM of engine slightly by moving 
      throttle  to the left. Close the prime valve. 

 

 

    

Refer to Fig. 2

11. Point the gun into the metal pail and hold a metal part 

      of the gun fi rmly against the pail Refer to fi g. 4

Closed

(Pressure)

Open

(Priming &

Pressure Relief)

PRIME VALVE & 

PRESSURE RELIEF 

VALVE

PRESSURE CONTROL 

KNOB

High

Pressure

Low

Pressure

Pressure

Содержание 1200G

Страница 1: ...RATION MANUAL Airlessco SL6200 Airlessco SL6200 ALLPRO 1200G ALLPRO 1200G Gasoline Powered Gasoline Powered Airless Paint Sprayers Airless Paint Sprayers Airless Paint Sprayers 001 553 OCT07 BUILT TO...

Страница 2: ...d 20 Pressure Calibration of Elec Board 20 Clutch Replacement Hi Boy 21 Clutch Replacement Lo Boy 22 23 Clutch Assembly Parts Lists 23 Engine Assembly Parts Lists 24 Paint System Assembly Parts List H...

Страница 3: ...ECIFICATIONS AIRLESSCO SL6200 ALLPRO 1200G Pressure 0 3000 psi Output 1 5 gpm 5 7 Ltr Min Tip size 1 gun up to 0 041 2 guns up to 0 029 Engine 5 5 HP Honda FLUSHING Read Prior to Using Your Sprayer 1...

Страница 4: ...ever 1 Be sure the gun safety latch is engaged and there is no spray tip in the gun Refer to Fig 1 Refer to your separate instruction manual provided with your your separate instruction manual provide...

Страница 5: ...g 5 below 3 Starting the Sprayer see Fig 6 7 above a Prime Valve must be open priming position b Pressure Control Knob must be in low pressure c Follow the procedure under How to Flush page 4 Steps 6...

Страница 6: ...parable with the material sprayed Thinner will dissolve the build up of paint on the outside of tip tip guard and gun much more effectively than if the paint dries out completely 8 When Shutting Off t...

Страница 7: ...splashed in eyes or on skin inhaled or swallowed Know the hazards of the fluid you are using Store dispose of hazardous fluids according to manufacturer local state national guidelines ALWAYS wear pro...

Страница 8: ...ily injury Use only hose that has a spring guard The spring guard helps protect the hose from kinks or other damage which could result in hose rupture and cause an injection injury NEVER use a damaged...

Страница 9: ...by following PRESSURE RELIEF PROCEDURE ALWAYS use approved high pressure fittings and re placement parts ALWAYS ensure fire extinquishing equipment is readily available and properly maintained WHEN SP...

Страница 10: ...y gun This waving is called arching Instead hold the spray gun at a 12 to 15 inch distance perpendicular from the work If you are not familiar with spraying techniques we recommend that you study this...

Страница 11: ...VEN PAINT COAT OVERLAP HALF THE WIDTH OF EACH PAINT STROKE TOTAL SPRAYGUN MOVEMENT arm movement full sweep TRIGGER POINT TRIGGER POINT The Actual Paint Stroke Adjust pressure control knob so that pain...

Страница 12: ...Application too heavy Reduce pressure and or use tip in next smaller nozzle group Coating fails to Material too viscous Thin cautiously close smooth over Spray pattern irreg Orifice clogged Clean care...

Страница 13: ...use a tip larger than the maximum pump flow rate or capacity the sprayer can accommodate Pump flow rate is measured in gallons per min GPM or where appropriate liters per min LPM SPRAY PAINTING TIP O...

Страница 14: ...the packings and rod 3 Lubricate Connecting Rod Pin every 3 months 4 Inspect the packing nut daily Your paint pump has Airlessco s patented Triple Life Packing System Packing life will be extended a m...

Страница 15: ...fluid pump Fig 20 item 14 4 Remove 2 retaining rings and slip the sleeve of the coupling down and remove both coupling halfs This will disconnect fluid pump from the connecting rod Fig 22 Items 10 11...

Страница 16: ...the pump and remove inlet valve assembly 4 Using the rod collar tool loosen the packing nut CCW and push the piston down and out of the fluid body 5 Place piston holder 187 248 in a vise Slide the pis...

Страница 17: ...ng set can be removed quickly and easily Another method is to wrap some masking tape around the bottom of the piston Now push the piston back through the pump and remove through the top The packings a...

Страница 18: ...106 014 OPT 106 014 OPT 187 020 187 020 187 065 187 065 106 017 106 017 187 017 187 017 187 018 187 018 301 094 301 094 141 010 141 010 187 059 187 059 187 059 187 059 INCLUDED WITH 187 330 99 PISTON...

Страница 19: ...een the clutch field and plate The gap should be 012 to 024 If the gap is greater than 028 the gap is too wide If this gap is too wide remove the spacer Fig 15 Item 4 from the clutch assembly Should t...

Страница 20: ...onnect 5000 psi glycerine pressure guage on output of pump between fluid pump airless hose to monitor Fluid Pump Pressure 3 Start engine and run at maximum RPM Turn Prime Pressure Relief Valve to the...

Страница 21: ...portion of clutch Hold belt and let gearbox hang upside down Place belt over upper pulley on engine Fig 17 Item 3 Rotate gearbox upright and install bolts loosely Push down on gearbox with approximate...

Страница 22: ...th 13 16 wrench on coupling screw and 5 16 allen wrench in differential screw simultaneously with both wrenches screw coupling nut assembly into gearbox shaft by turning clockwise until a positive sto...

Страница 23: ...534 Block Tensioner 8 301 208 New Gearbox 9 305 045 Plate 10 305 046 Spacer Tube 4 FIG 14 PARTS LIST ITEM NO PART NO DESCRIPTION ITEM NO PART NO DESCRIPTION 1 112 041 Screw Differential 6 301 037 Bea...

Страница 24: ...2 9 136 091 Screw cap 5 16 24 4 10 100 383 Screw soc 3 8 24 4 FIGURE 17 PARTS LIST ITEM PART DESCRIPTION NO NO 301 230 Screw 301 160 Honda 5 5HP Engine 305 012 Adaptor 136 091 Screw 4 112 029 Key 100...

Страница 25: ...100 123 3 8 x 21 Hose 100 129 3 8 Plug 100 141 3 8 M x 1 4 M Elbow 100 161 3 8 Cap w Ring 100 224 1 4 Barb 100 226 1 4 M x 1 4 F Fitting 111 200 Filter Assembly 169 010 3 8 x 3 8 Nipple 169 013 3 8 M...

Страница 26: ...0 023 50 x 3 8 Hose 50 x 3 8 Hose 4 169 010 3 8 M x 3 8 M Nipple 3 8 M x 3 8 M Nipple 5 111 200 99 Manifold Filter Assembly Manifold Filter Assembly 6 100 129 3 8 Plug 3 8 Plug 7 100 161 3 8 Cap w Rin...

Страница 27: ...ug 3 8 3 8 NPT M x 3 8 NPS M Elbow 3 8 Cap with Ring Filter Assy Plug 1 4 NPT 111 202 301 356 106 007 111 204 111 203 111 201 169 013 100 034 100 129 169 013 100 161 111 200 100 028 1 2 3 4 5 6 7 8 9...

Страница 28: ...See pg 23 Fig 19 30 46 35 34 33 18 13 14 14a 14b 11 12 10 10 19 28 25 26 27 24 9 8 32 31 22 41 42 43 44 45 FIG 22 See pg 22 Fig 17 16 15 20 COMPLETE SPRAYER HI BOY 37 38 29 17 55 21 23 52 53 54 56 51...

Страница 29: ...92 Shield rear 2 301 189 Shield front 3 301 105 Hook 4 100 360 Screw 2 5 100 312 Screw 4 6 301 320 Cover gearbox 8 301 333 Connecting Rod Ass y 9 301 046 Rod End 10 189 048 Retaining Ring 2 11 189 046...

Страница 30: ...or 13 100 339 Screw 4 14 301 524 5 5 HP Engine Ass y 15 305 046 Spacer Tube 4 16 301 264 Clutch Ass y 17 301 529 Cover FIG 23 30 34 35 36 33 32 32 188 160 Ground Ass y FIG 23 PARTS LIST POWER UNIT Ite...

Страница 31: ...28 100 012 100 126 100 385 187 017 187 018 1 2 3 4 5 6 7 8 9 10 11 12 used on units equipped with either the 100 180 or 331 050 prime valves The 301 090 suction ass y also includes the 100 081A Elbow...

Страница 32: ...uick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flush Quick Flu...

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