Airetool ATP III Скачать руководство пользователя страница 5

Page 5

PL19-6000EN

05/15/2015

Safety Precautions:

Read all instructions, warnings and 

cautions carefully. Follow all safety 

precautions to avoid personal injury or 

property damage during system operation. 

Apex Tool Group cannot be responsible 

for damage or injury resulting from unsafe 

product use, lack of maintenance or 

incorrect product and/or system operation. 

Contact Apex Tool  Group when in doubt as 

to the safety precautions and operations of 

this equipment.

Failure to comply with the following cautions and 

warnings could cause equipment damage and/or 

personal injury.
 A 

CAUTION

 is used to indicate correct operating or 

maintenance procedures and practices to prevent 

damage to, or destruction of, equipment or other 

property.

WARNING

 indicates a potential danger that requires 

correct procedures or practices to avoid personal injury.

DANGER

 is only used when your action, or lack of 

action, may cause serious personal injury or 

even death.

WARNING:

 Wear proper personal 

protective gear when operating hydraulic 

equipment.

WARNING: 

The system operating 

pressure must not exceed the pressure 

rating of the lowest rated component in 

the system. Install pressure gauges in the 

system to monitor operating pressure.

Avoid damaging the hydraulic hoses. 

Avoid sharp bends and kinks when routing 

the hydraulic hoses. Using a bent or kinked 

hose will cause severe back-pressure. 

Sharp bends or kinks will internally damage 

the hose leading to premature failure.

DO NOT

 drop heavy objects on the 

hoses. A sharp impact may cause internal 

damage to the hose wire strands. Applying 

pressure to a damaged hose may cause it 

to rupture.

IMPORTANT: 

Do not lift hydraulic 

equipment by the hoses or swivel couplers. 

Use the integrated handle and wheeled 

cage to safely move the pump.

Keep hydraulic equipment away from 

flames  and  heat. 

Excessive heat will 

soften packing and seals, resulting in fluid 

leaks. Heat also weakens hose materials 

and packing. For optimum performance 

do not expose equipment to temperatures 

of 150° F (65° C) or higher. Protect hoses 

and cylinders from weld spatter.

Do  not  handle  pressurized  hoses. 

Escaping oil under pressure can penetrate 

the skin, causing serious injury. If oil is 

injected under the skin, see a doctor 

immediately.

IMPORTANT: 

Hydraulic equipment must 

only  be  serviced  by  a  qualified  hydraulic 

technician. To protect your warranty, use 

only manufactured recommended oil.

Immediately replace worn or damaged 

parts with genuine manufacturer’s parts. 

Standard grade parts will break causing 

property damage and/or personal injury. 

Manufacturer’s  parts  are  designed  to  fit 

properly and withstand high loads.

Do not use electric pumps in an explosive 

environment. Adhere to al local and national 

electrical  codes.  A  qualified  electrician 

must  do  installation  and  modification  on 

this equipment.

These pumps have internal factory 

adjusted relief valves, which must not be 

repaired or adjusted except by a factory 

authorized service location.

To prevent damage to the pump’s electric 

motor,  check  specifications.  An  incorrect 

power source will cause damage to the 

motor.

Airetool

®

Safety First

Содержание ATP III

Страница 1: ...For additional product information visit our website at http www apextoolgroup com Instruction Manual PL19 6000EN 05 15 2015 ATP III Electric Hydraulic Pump Airetool ...

Страница 2: ...min 700 psi 50 bar 535 in3 min 8 8 l min 5 000 psi 350 bar 76 in3 min 1 2 l min 10 000 psi 700 bar 60 in3 min 1 0 l min Relief Valve Adjusment Range 1 400 10 000 psi 70 700 bar Sound Level 85 90 dBA Reservoir Capacity 2 gallons 8 liters Weight with oil 70 lbs 31 8 kg ATP III Electric Hydraulic Pump Specifications Output Flow Rate Note Output flow rate shown is at 60 Hz Flow rate will be approximat...

Страница 3: ...e pressure rating of the lowest rated component in the system Read all CAUTIONS WARNINGS and INSTRUCTIONS included with or attached to each product Follow all safety precautions to avoid personal injury or property damage during system operation IMPORTANT RECEIVING INSTRUCTIONS Visually inspect all components for shipping damage If any shipping damage is found notify the carrier at once Shipping d...

Страница 4: ... Airetool ATP III gripper type pullers The Airetool HDQ III gripper type pullers RAV III and HDP III spear type tube pullers can also be used with this pump Use only for the designated purpose Do not use in any improper manner that can cause equipment damage and operator injury Copyright protection Apex Tool Group LLC reserves the right to modify supplement or improve this document or the product ...

Страница 5: ...e failure DO NOT drop heavy objects on the hoses A sharp impact may cause internal damage to the hose wire strands Applying pressure to a damaged hose may cause it to rupture IMPORTANT Do not lift hydraulic equipment by the hoses or swivel couplers Use the integrated handle and wheeled cage to safely move the pump Keep hydraulic equipment away from flames and heat Excessive heat will soften packin...

Страница 6: ...ller by pressing and releasing the ON OFF button The LCD will show the pressure in the retract circuit B port bypass approximately 2500 2800 psi 173 193 bar As the motor starts the valve shifts automatically retracting the tube puller Verify the tube puller is positioned to avoid personal injury or equipment damage before starting motor Shut off the motor by pressing the ON OFF button If no button...

Страница 7: ...ocessor does this by shifting the electric control valve to redirect the pump s oil flow between ports This automatic cycling will continue while the pendant Up button is pressed To activate Auto Cycle and adjust the pressure value 1 Activate Auto Cycle by displaying the Automode menu and toggling the setting to On using the shroud arrow buttons Save by pressing the Menu button once 2 Set the desi...

Страница 8: ...solenoids the pendant is non operational in local mode C Menus Available The software provides the operator with the following Menus Automode Set tube puller Auto Cycle mode ON or OFF With Automode OFF the menu Set Pres Firmware 5 5 and earlier or HI PRESS Firmware 5 6 and later will not be available and the Set Pres or HI PRESS pressure value has no effect on the pump Set Pres or HI PRESS Only av...

Страница 9: ...on off button is held in for more than 3 seconds D Motor Overload Display MTR OVLD The Motor Overload fault is displayed when the electric current drawn by the motor exceeds the pre set limit of the internal circuit breaker The internal circuit breaker will automatically reset once the condition has been corrected however the operator must clear the fault and then press the motor on off button to ...

Страница 10: ... once the issue has been resolved A Low Voltage Display LOW VOLT Low Voltage A Low Voltage condition is defined as an operating condition when the main power supply is at or below 80 of nominal voltage While running the pump under this condition the Low Voltage signal will flash on the LCD and the Low Voltage hours will be counted and stored on the control board Normal pump operation is still prov...

Страница 11: ...High Press Menu only available with Automode ON This screen allows the operator to set the Advance port pressure value the tube puller will Auto Cycle at Changes in increments of 50 psi 3 5 bar by pressing either the Down or Up Arrow button or keep either button pressed for speed setting Maximum pressure value is 10 000 psi 700 bar Save the setting and step forward by pressing the Menu button NOTE...

Страница 12: ... F Low Volt Menu This screen allows the operator to read the number of hours the pump has been operated in low voltage condition Step forward by pressing the Menu button G Advance Menu This screen allows the operator to read the number of hours On Off cycles the Advance solenoid has been operated Toggle between hours and cycles by pushing either the Down or Up Arrow buttons Step forward by pressin...

Страница 13: ... Menu With a language shown on the text display the operator can change the display language by pressing the Down or Up Arrow buttons Save the setting and step forward by pressing the Menu button K Diagnose Menu This screen allows the operator to trouble shoot several pendant problems by displaying if the microprocessor has received a signal from the pendant control button No signal indicates the ...

Страница 14: ...h a master gauge To access this menu Firmware 5 5 and earlier Set AUTOMODE to ON and go to the Set Pres menu Firmware 5 6 and later Go to the UNITS menu Then press and hold the ON OFF button for 7 seconds ENTRY CODE will appear Then press and hold both the Down Arrow and Up Arrow buttons for 7 seconds Refer to Table A for Pump Calibration sequence Airetool General Instructions Figure 26 Calibratio...

Страница 15: ...Calibrating gain is done with two points starting with point B 11 a Motor method Press and release the shroud s ON Off motor button to switch the pump motor on Reading the master gauge apply a pressure of 2 000 psi 138 bar by closing the pump s user adjustable relief valve CAL PT B 2000 psi 138 bar CAL PT B can be set at any pressure value greater than zero First obtain the pressure value on the m...

Страница 16: ...pump unit out of the reservoir Be careful not to damage the filter screen 2 Pour all oil out of the reservoir 3 Thoroughly clean the reservoir and magnet with a suitable cleaning agent 4 Remove the pick up filter screen for cleaning CAUTION Do not pull on the screen or the bottom of the intake to avoid possible damage Clean the screen with solvent and a soft brush Reinstall the filter screen 5 Rea...

Страница 17: ...leak Internal leak in system component Valve malfunction Return flow or coupler restricted Leaky seal s in hand piece Couplings assembled backwards Auto Cycle mode set to OFF Relief valve setting at or below SET PRES or HI PRESS value SET PRES value below 2 900 psi 200 bar Firmware 5 5 and earlier HI PRESS value below 1 400 psi 96 bar Firmware 5 6 and later Retract flow restricted or blocked Valve...

Страница 18: ...Page 18 PL19 6000EN 05 15 2015 Page 18 Figure 29 1 Airetool Electric Hydraulic Pump Assembly 2 ...

Страница 19: ... PATP3 9 Plate 2902575 1 PATP3 4 BL Blank Box 8011043 4 4 20 x 3 8 Screw 2990308 1 A 100 66 Strain Relief 8010464 1 30 071 Wire Nut 8566942 1 AART 2 Receptacle 0981264PT 1 DAS2 Blank Box 2902576 1 ATP3 2 Switch 3 Pump Mobility Parts mounted to Roll Cage not shown 2902841 1 ATP3 14 Axle 2902842 8 ATP3 15 U Bolt 2902843 16 ATP3 16 Cap 2902844 2 ATP3 17 Caster 2902845 1 ATP3 18 Caster Bracket 2902846...

Страница 20: ...Mexico Apex Tool Group Manufacturing México S de R L de C V Vialidad El Pueblito 103 Parque Industrial Querétaro Querétaro QRO 76220 Mexico Phone 52 442 211 3800 Fax 52 800 685 5560 Detroit Michigan Apex Tool Group 2630 Superior Court Auburn Hills MI 48236 Phone 1 248 393 5640 Fax 1 248 391 6295 Brazil Apex Tool Group Ind Com Ferram Ltda Av Liberdade 4055 Zona Industrial Iporanga Sorocaba São Paul...

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