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Aircel CDP Series, Инструкция по установке и эксплуатации

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12

Installation

Pre-requisites for Installation 

To ensure a safe and smooth installation, we recommend you go through the steps indicated below: 

•  Make sure that all personnel involved have read this Operation Manual thoroughly. If you have 

any questions, feel free to contact your Aircel representative or the factory and we will be glad 
to assist you. If you need help with the commissioning, we will be glad to schedule a factory 
serviceman to visit your site and commission the dryer for a nominal fee. 

•  Have extra copies of the Operation Manuals.
•  Special care must be taken while transporting the unit to the installation site.
•  Dryer must not be moved or lifted by the attached piping.

Location

•  Careful consideration should be given to the location of the dryer in order to assure optimum 

results. Ensure that the load bearing weight of the floor is adequate for the weight of the dryer. 

•  The dryer should be located in an open area and a level ground. Dryer should be bolted to the floor 

to eliminate vibrations. 

•  The ambient temperature should be between 40°F and 100°F. Low temperature could affect the 

dryer process and result in high outlet dew point. 

•  In conditions where the ambient drops below freezing, Aircel recommends the use of heat trace on 

any coalescing filter sumps and drain lines and the use of heated type drains. 

•  Dryer and accompanying filters should be installed with at least 2-5 feet clearance from the 

adjoining walls to provide easy access for routine maintenance.

Typical Installation

Aircel 

C

DP-Series Models 70 - 500

Содержание CDP Series

Страница 1: ...eath or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury Notice used to address practices not related to personal injury T...

Страница 2: ...ize system before performing maintenance or service work DO NOT operate the equipment with the control panel door open Notice For optimum performance use only Aircel replacement parts This manual cont...

Страница 3: ...is manual is deemed current at the time of publication and Aircel disclaims all liability for any errors resulting in any loss or damage If you have questions or need additional copies or would like t...

Страница 4: ...______________________ Dryer Vessel Pressure Relief Valve Setting ____________________________________________________________________ Dryer Desiccant Type ____________________________________________...

Страница 5: ...k and only authorized personnel with proper gear must approach it High Noise Area All personnel are required to wear ear protectors before approaching the vicinity of the equipment Hazardous Fumes Gas...

Страница 6: ...ctive equipment used on the machine Safe Operating Procedures 1 Pressurize and depressurize compressed air SLOWLY Always open air valves slowly when pressurizing the airline system or equipment Replac...

Страница 7: ...ates are reduced K H 1HHG RPSUHVVHG LU U HUV Aircel Regenerative Desiccant Air Dryers can dry compressed air to 100 F PDP Pressure Dew Point Standard Regensrative Desiccant Air Dryers dry compressed a...

Страница 8: ...e System also provides uninterrupted drying air flow preventing a deadheading affect Control pilot air filter provides clean air to air control system for long trouble free reliable operation Desiccan...

Страница 9: ...tantiate the claim 5 File claims with the delivery carrier 6 Compare unit received with description of product ordered Check the serial plate label and make sure that it is the correct Model was order...

Страница 10: ...xits the regenerating tower T2 through exhaust valve V4 and exhaust muffler to ambient After regeneration cycle is complete valve V4 closes causing tower T2 to repressurize to line pressure Next the t...

Страница 11: ...erating Tower Air Saturated with Moisture Dry Air F1 F2 T2 T1 V1 V2 F1 Mounted Pre Filter F2 Mounted After Filter V1 Automatic Piston Valve V2 Automatic Piston Valve V3 Purge Exhaust Valve V4 Purge Ex...

Страница 12: ...attached piping Location Careful consideration should be given to the location of the dryer in order to assure optimum results Ensure that the load bearing weight of the floor is adequate for the weig...

Страница 13: ...when filling the media and it must be done gradually to prevent powdering Muffler If the event that mufflers have been shipped loose they must be installed and secured By pass If the dryer is not sup...

Страница 14: ...epressurize 10 Check the operation of several cycles completely by following the control panel display screen operation the panel lights on the electrical box and the tower pressure gauges to make cer...

Страница 15: ...wly depressurizing vessel 2 T2 Simultaneously the inlet and outlet APV Automatic Piston Valve V1 V2 shift positions directing the inlet air to vessel 1 T1 to be drying the air The air flows up through...

Страница 16: ...will be regenerating vessel 1 T1 purge exhaust valve V3 is still open vessel 2 T2 is drying the inlet air A small portion of dry outlet air from vessel 2 15 average based on standard design capacity o...

Страница 17: ...e in the regenerating tower change mufflers on a regular basis typically every 2 3 months for optimum performance D Oil and oil vapor can drastically reduce the life of the desiccant Take precautions...

Страница 18: ...cally every 2 3 months for optimum performance 4 Check desiccant condition Powder in the mufflers is a indication of the status of the desiccant 5 Check all solenoid valves coil condition and control...

Страница 19: ...ered down Follow the shut down procedures Note Some troubleshooting will have to be done while system is pressurized and energized so use extreme caution 1 Depressurize the unit 2 Check to make sure i...

Страница 20: ...ed properly should be adjusted so exhaust valve opens within a 8 12 second time period APV valve leaking Dismantle and clean replace seals and piston if needed No input power Check that dryer is on wi...

Страница 21: ...n and reinstall Outlet APV valve malfunction Dismantle clean and reinstall Purge Failure Purge muffler clogged Remove and clean replace if needed Purge flow orifice in the outlet APV valve may be clog...

Страница 22: ...shields Wear chemical resistant protective gloves Wear protective clothing Eye wash fountains and safety showers must be easily accessible Potential health effects Primary routes of exposure Routes of...

Страница 23: ...CGIH TWA value 1 mg m3 Respirable fraction Safety data sheet F200 Revision date 2008 12 04 Version 3 0 Page 2 5 30286124 MDS_GEN_US EN If on skin After contact with skin wash immediately with plenty o...

Страница 24: ...sical and chemical properties Safety data sheet F200 Revision date 2008 12 04 Version 3 0 Page 3 5 30286124 MDS_GEN_US EN Form Odour Colour pH value Melting point Boiling point Vapour pressure Density...

Страница 25: ...are dependent on the hazard classification and will vary by location and the type of disposal selected All waste materials should be reviewed to determine the applicable hazards testing may be necess...

Страница 26: ...S DATA OR INFORMATION MAY BE USED WITHOUT INFRINGING THE INTELLECTUAL PROPERTY RIGHTS OF OTHERS IN NO CASE SHALL THE DESCRIPTIONS INFORMATION DATA OR DESIGNS PROVIDED BE CONSIDERED A PART OF OUR TERMS...

Страница 27: ...ryer Aircel Programmable Controller Text Display DEL Key ESC Key Left Arrow Key Down Arrow Key On Key Key Right Arrow Key Up Arrow Key ALT Key Red LED Common alarm light Standard alarms EMS Humidity P...

Страница 28: ...alarm screen to view the alarms press the left arrow once from the main screen to view the alarm screen Step 3 Vessel 2 Repressurizing Vessel 2 T2 purge exhaust pilot solenoid valve will de energize c...

Страница 29: ...xhaust valve V3 to close this allows vessel 1 T1 to repressurize to line pressure since air continues flowing though the small orifice in the outlet APV valve V2 pressurizing vessel 1 T1 Step 8 Extend...

Страница 30: ...ircel Programmable Controller Main Screen Navigation LEFT RIGHT LEFT RIGHT ALARM SCREEN CONTROL MENU Control Menu Navigation LEFT RIGHT LEFT RIGHT MAIN SCREEN SETTINGS MENU Aircel CDP Series Models 70...

Страница 31: ...to engage the menu Scroll to the desired selection and Push OK SETTINGS SCREEN To engage Push OK then scroll to the desired set point to be changed Push OK on the set point to be changed and use the u...

Страница 32: ...ute cycle for lower dewpoint option Time Control Menu Operation LEFT RIGHT LEFT RIGHT TIME CYCLE CONTROL SETTINGS MENU ANALOG SCREEN TIME CONTROL MENU To change the time cycle Push OK then scroll to t...

Страница 33: ...ler Analog Screen Navigation The analog screen simply displays the analog output signals Hours of Operation Screen Navigation The hours of operation screen gives the user the amount of run time as wel...

Страница 34: ...set point check desiccant prefilters control system Failure to Shift option tower did not properly repressurize Bad Probe option the Dew Point sensor has reached an out of range signal check sensor an...

Страница 35: ...the dew point sensor probe out of range The out of range can be either high or low This can be either a complete loss of signal voltage the resistor can be disconnected or the sensor may need to be c...

Страница 36: ...BK SVC 24 BK JWHT NOT USED r PB209 N 18 WH 6 XI X2 N 18 WH SV 16 BN SVC 24 BK SVDCJ2 02 N UT jl5V svcoJ 2 04 r f 0 GNO V2 UGHTS DRYING LIGHTS L 18 RO 13 18 RD 13 16 RD CR5 N 18 WH H4 AI A2 700 II T RH...

Страница 37: ...1 SPARE 202 253 eJ SPARE 254 255 24V 24V 16 BU 256 257 4 16 BK 4 4 3 31 1 14 208 209 eJ CO FN l T OPilON l 260 261 m 262 j N 263 eJ I RES1 2 45 l I D 7 16 BU J7 7 18 BU 7 3 82 1 17 264 265 8 18 YW 8 R...

Страница 38: ...V2 UGITS 316 317 V1 PUlGE 318 22 16 RD CR3 N 18 WH A1 A2 03 J1 22 16 RD 22 L219 N 16 WH 700 ILT I 12151 1 N 319 2 H N 320 321 V2 PUlGE 322 323 324 325 L 1 T f 04 z 23 16 RD 23 stp N 16 WH 2 I H N V1 L...

Страница 39: ...I I I I I I I 2 36 co 2 36 r I I I COMMON ALARM I I 50 S0 16 0R CR1 e1 18 0R 51 I I 11 12 I I I m I I I COMMON ALARM I I 16 0R CR1 52 16 0R 52 I I 11 114 c I 8 L COM 2 rh ___ _ f I I I I I I L FTS1 2...

Страница 40: ...3 2 4 4 3 3 3 5 3 5 0 1 WIREWAY CUT TO 3 3 8 1 WIREWAY CUT TO 9 5 8 1 WIREWAY CUT TO 0 0 9 5 8 0 I I u 0 IZ I I N w 0 3 0 ITEM NUMBER 1 2 AG3934769 POWER SUPPLY 5VDC 3 AG3251901 ANCHOR SCREW END GRAY...

Страница 41: ...C N AG3934778 EZD DISPlA AG3934775 EZD PROCESSC R AG3934777 EZDI 0 MODL LE AG3935996 I ENCLOSURE MODIFI D 14x12 AG3935091 I SWITCH PUSHBUTTON ROUND AG3935094 ICONTACT BLOCK FOR PI SHBUTTON AG3935997 L...

Страница 42: ...42 Service Notes Date Service Performed Notes Aircel CDP Series Models 70 500...

Страница 43: ...Service Notes Date Service Performed Notes Heatless Regenerative Air Dryer 43...

Страница 44: ...orrosion lack of proper maintenance incorrect installation modification or misapplication of equipment Routine maintenance or adjustment required under normal operation as outlined in the Aircel opera...

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