4
ASSEMBLY INSTRUCTIONS
FIGURE 1
5.
Position the tailgate reinforcement bracket on outside
of cart as shown in figure 3. Assemble to the bottom
of the cart body using four 5/16" x 3/4" truss head
bolts (D) and 5/16" nylock nuts (J).
Do not tighten
yet.
See figure 2.
6.
Position the tailgate guides on the inside of the cart
bodies with guide channels to the front. Assemble
using four 1/4" x 5/8" hex bolts (F) and 1/4" nylock
nuts (H).
Do not tighten yet.
See figure 2.
7.
At this time, with the cart body halves pulled together,
tighten
the truss head bolts assembled in step 5 and
then
tighten
the hex bolts assembled in steps 6 and
7.
Do not tighten
the bolts that were assembled in
step 4.
FIGURE 2
FIGURE 3
TOOLS REQUIRED FOR ASSEMBLY
(1) Screwdriver
(1) Pliers
(2)
7/16" Wrenches
(2)
1/2" Wrench
(2)
9/16" Wrenches
(1)
Grease Gun with general purpose grease
1.
Remove the hardware pack and all loose parts
from the carton. Be sure the carton is empty before
discarding.
2.
Lay out all parts as shown. Extra pieces of some
items may be included in hardware pack.
NOTE:
To prevent scratching paint, cover work surface
with a mat or cardboard.
3.
Position cart body halves upright on a smooth level
surface such as a garage floor or a paved driveway.
See figure 1.
4.
Assemble halves together using five 1/4" x 5/8" (F) hex
bolts and 1/4" nylock nuts (H) as shown in figure 1.
Do
not tighten yet.
TAILGATE
REINFORCEMENT
BRACKET
CAUTION:
Do not
leave the cart
unattended in the upright position. A falling
cart can cause personal injury! Pay close
attention to the stability of the cart while
it remains in an upright position. For best
stability, assemble on a smooth, level surface.
1/4" x 5/8"
HEX BOLT (F)
5/16" x 3/4"
TRUSS HEAD
BOLT (D)
5/16" NYLOCK
NUT (J)
1/4" NYLOCK
NUT (H)
TAILGATE
REINFORCEMENT
BRACKET
TAILGATE GUIDE
1/4" x 5/8"
HEX BOLT (F)
(45-0351 only)
1/4" NYLOCK NUT (H)
(45-0351 only)
8.
Carefully turn the cart over so that the tailgate
reinforcement bracket is on the bottom. See figure 3.
1/4" x 5/8" HEX BOLT (F)
1/4" NYLOCK NUT (H)
