AGP 700W Mechanical Скачать руководство пользователя страница 14

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Note: To minimize tip wear, it is best to always 
strain paint before use with a paint strainer bag 
and regularly clean all filters and strainers.

Replace  tips  before they  become excessively  
worn.  Worn  tips  waste  paint,  cause overspray, 
make cutting-in difficult,  and decrease sprayer 
performance.
If the tip is the maximum rated size for your sprayer, 
when it wears, it will exceed the flow rate capacity  
of the machine.  If when using the maximum  
capacity tip size the pump cannot keep up,  then 
you know that the tip is worn beyond  capacity.

CLEANUP

At the end of the day, the material in the line should 
be recovered and the machine thoroughly cleaned. 
This will avoid material drying in the pump or hose. 

CAUTION: Under no circumstances allow material 
to dry in the pump. If material dries in the pump 
and hose, the pump will need to be completely 
disassembled and rebuilt and the hose will need 
to be discarded and replaced.

1.

  Relieve pressure in the system according to 

the Pressure Relief Procedure.

2.

  Remove the tip and tip guard and soak in the 

appropriate solvent for the material being 
used.

3.

  Rinse off the suction tube and place in a 

bucket of the appropriate flushing solvent 
fluid. Usually this will be water (for water-
based materials), mineral spirits (for oil-based 
materials) or lacquer thinner ( for lacquers). 
Special flushing fluids may be required for 

SPRAY TIP SELECTION (See chart 1)

Spray tip selection is based on paint viscosity,  paint 
type, and job needs. There are two variables to 
identify the tip: orifice size and fan pattern width. 
The main variable is tip orifice size. Generally, use  a 
smaller orifice tip For light viscosities (thin materials, 
like varnish),  and use a larger orifice tip for heavier 
viscosities  (thicker materials, like latex paints).  
Spray tip orifice size is based on how many gallons  
of paint per minute can be sprayed through  the tip.  
Do not use a tip larger than the  maximum pump 
flow rate or capacity the  sprayer can accommodate. 
Pump flow rate  is  measured  in  gallons  per  
minute  (GPM)  and liters per minute (LPM).
The other variable is the fan pattern width. Two  tips  
having  the  same  orifice tip  size,  but  different fan 
widths will deliver the same 
amount of paint over a different area (wider  or 
narrower strip). A spray tip with a narrow  fan width 
makes it easy to spray in tight  places. (Thickness of 
the material coat per stroke  is determined by spray 
tip fan width, rate of  the spray gun movement, and 
distance to  surface.)
The numbers on the tip identify its orifice size and 
fan width. The first number on the tip identifies the 
fan width radius in inches. The last two numbers 
identify the orifice size in thousandths of an inch. 
So, for example, a 517 tip would have a 10 inch fan 
width (5 inch radius) and a 0.017 inch orifice size.

SPRAY TIP REPLACEMENT

During use, especially with latex paint, grit and 
impurities in the paint under high pressure will 
cause the orifice to grow larger from wear and for 
the fan pattern width to degrade.
It is easy to determine the state of wear of the tip by 
observing the fan pattern. As the tip wears, the fan 
width will become narrower. A new tip will have a 
pattern shaped like a narrow long  rounded-corner 
rectangle. As it wears it will turn into an oval shape.  
When it is completely worn out it sprays a circle.  
When the fan width decreases to about 2/3 of its 
original size, it is considered worn out.

New

Worn-out tip 

Содержание 700W Mechanical

Страница 1: ...Original Instructions ...

Страница 2: ...tor Type DC fan cooled Power input 700W Voltage See machine nameplate Max Tip Size 0 021in Max Flow 1 9 l min 0 50 gpm Max Pressure 207 bar 3 000 psi Dimensions LxWxH 36 x 25 x 40 cm Net Weight 11 4 kg Suction Hose Drain Tube Brush cap Inlet Strainer Carry Handle Priming valve Packing Nut Fuse On Off Switch Pressure Adjustor Knob Motor Unit Outlet Fitting With optional Hopper installed 6 2L Hopper...

Страница 3: ...uch as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded 4 Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock 5 Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep the cord away from heat oil sharp edges or moving ...

Страница 4: ...f moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools 6 Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control 7 Use the power tool accessories and tool bi...

Страница 5: ...y of the points to which he has access that the plug remains removed WARNING HIGH PRESSURE Never leave pressurized system unattended Always follow the Pressure Relief Procedure Take precautions to avoid high pressure component rupture DANGER INJECTION INJURY Skin injection by high pressure paint is not a simple cut It must be treated surgically immediately WARNING FIRE AND EXPLOSION HAZARD Take al...

Страница 6: ...Paint will penetrate through these materials into the hand NEVER try to stop or deflect leaks with your hand or body ALWAYS have the tip guard in place when spraying ALWAYS lock the gun trigger when you stop spraying ALWAYS remove tip from the gun to clean it NEVER try to blow back paint this is not an air powered sprayer ALWAYS follow the PRESSURE RELIEF PROCEDURE before cleaning or removing the ...

Страница 7: ...rotective eyewear gloves clothing and respirator as recommended by fluid manufacturer HOSES Tighten all of the fluid connections securely before each use High pressure fluid can dislodge a loose coupling or allow high pressure spray to be emitted from the coupling and result in an injection injury or serious bodily injury Only use hoses with a spring guard The spring guard helps protect the hose f...

Страница 8: ... the spray unit paint bucket spraying object See GROUNDING Use only high pressure airless hoses approved for 3000 psi which is conductive 3 Remove the spray tip before flushing Hold the metal part of the gun firmly to the side of a metal pail use the lowest possible fluid pressure during flushing 4 Never use high pressure in the cleaning process USE MINIMUM PRESSURE 5 Do not smoke in spraying clea...

Страница 9: ...utdoor use OPERATION Before beginning always check and tighten all fittings securely WARNING A loose connection could burst loose under pressure causing a hazardous condition Ensure that all connections are tight This includes both ends of the hose the gun filter the tip guard the pump filter and the suction tube gland nut WARNING Always ensure that the gun safety latch is in the locked position T...

Страница 10: ...ed from the gun point the gun into the waste bucket and hold the trigger open WARNING Risk of static sparking fire or explosion Hold the metal part of the gun firmly to the side of a metal pail All solvent pails must be conductive metal material and properly grounded Do not place on a non conductive insulating surface unless a ground wire is added to a true earth such as a metal water pipe 9 Close...

Страница 11: ...n the seat and insert the seat into the tip guard Make sure that it is aligned to the circular opening in the tip guard 3 3 Thread the tip guard onto the gun finger tight only 4 Insert the tip into the tip guard and ensure that it is fully home Rotate the tip all the way to the forward position the arrow on the tip handle will point forward The tip can be rotated 180 degrees for clearing clogs 5 T...

Страница 12: ...thin the material Do not raise the pressure any higher than is necessary Operating the sprayer at a higher than necessary pressure wastes material causes early tip wear and shortens sprayer life Excessive pressure can also result in bounce back of the material and a rough finish Running with the pressure at the absolute maximum setting will also make the pump run on and off in an irregular way NOT...

Страница 13: ... is brittle and can chip Forward position for spraying Reversed position for clearing clogs Never attempt to spray with the tip in any position other than fully forward or fully reversed A General Guide for Tip Sizes Flow Rates and Pressures at the Gun chart 1 Material Atomization Pressure at the gun Min RequiredFlow Rate Tip Size Recommended Hose Lacquer semi transparent stains 1300 PSI 90 BAR 0 ...

Страница 14: ...lly use a smaller orifice tip For light viscosities thin materials like varnish and use a larger orifice tip for heavier viscosities thicker materials like latex paints Spray tip orifice size is based on how many gallons of paint per minute can be sprayed through the tip Do not use a tip larger than the maximum pump flow rate or capacity the sprayer can accommodate Pump flow rate is measured in ga...

Страница 15: ...the waste bucket next to it WARNING Do not release the gun trigger during this process If you release the trigger pressure will build in the line and when you re squeeze the trigger there will be a splashback hazard 12 Keep the trigger held open and allow the pump to run and watch the fluid discharging from the gun Allow the fluid to discharge until all traces of material are gone and pure flushin...

Страница 16: ...t should be tightened just enough to stop leakage only but not any tighter Overtightening will damage the packings and reduce packing life 3 Clean the intake check ball and seat housing Place the filter in the spray gun and reassemble the unit by tightening the nut with the wrench 19 Clean the exterior of the sprayer with a rag soaked in the appropriate solvent 20 If flushing was with water flush ...

Страница 17: ... remove the 4 socket cap screws 65 4 Pull the pump forward to disengage the displacement piston 53 from the slot in the bottom of the drive piston 45 It must be at its lowest point in order to disengage see step 2 above 5 The pump unit may now be lifted away 6 Replacement is the reverse of removal Grease the junction slot of the drive piston when assembling PACKINGS REPLACEMENT 1 Loosen the packin...

Страница 18: ...usted to an authorized service center Incorrectly performed repairs could lead to injury or death O P T I O N A L P R E S S U R E G A U G E INSTALLATION INSTRUCTIONS 1 Remove the hose and output nipple fitting from the pump 2 Add 3 turns of thread seal tape and then thread on the pressure gauge T fitting 3 Add 3 turns of thread seal tape and then thread on the output fitting in line with the flare...

Страница 19: ...drain hose onto the fitting and tighten with a wrench 4 Remove the suction hose by squeezing the hose clip and pulling straight down 5 Insert the hopper s suction pipe fully into the pump and then squeeze the hose clip and ensure that it seats fully in the slot 6 Thread the hopper onto the suction pipe 7 Insert the strainer into the bottom of the hopper NO 01 07 V 1 0 NO Parts Name Q TY 1 PLASTIC ...

Страница 20: ...re problems Check Solution Clogged tip or filter Relieve pressure and clean Problem Motor cannot maintain pressure Check Solution Oversized tip Use correct tip for spayer Tip worn to become oversize Relieve pressure and replace tip Problem Low output Check Solution Worn tip Relieve pressure and replace tip Worn packings Replace packings Filter clogged Relieve pressure and Clean filter Priming valv...

Страница 21: ...21 WIRING AC 1 2 4 5 BRUSH BLUE BLUE BLACK WHITE BLUE BROWN BROWN BLUE BROWN BLUE BRUSH WHITE WHITE BLUE NEGATIVE BROWN POSITIVE FUSE PLATE POWER SWITCH ELECTRONICS BOX PRESSURE SWITCH ...

Страница 22: ...4 43 57 70 69 67 66 65 03 27 28 27 28 37 36 34 38 39 35 32 31 29 30 76 75 77 75 42 80 79 42 26A 26B MOTOR 110V MOTOR 220V 50 58 59 78 68 51 45 04 19 19 64 11 13 22 24 23 40 41 74 71 13 12 33 72 85 10 09 82 83 84 OPTIONAL 62 63 60 A2 OPTIONAL to 58 A2 2 A2 1 A1 1 A1 OPTIONAL to 58 A1 2 A1 3 A1 4 A1 5 A1 6 A1 7 73 61 ...

Страница 23: ...M5 x 25 4 43 BUSHING Ø26 x Ø32 x 30 1 44 EXTERNAL CIRCLIP IR 32 1 45 DRIVE PISTON 1 46 PUMPWRIST PIN Ø10 x 23 5 1 47 PACKING NUT 1 NO Parts Name Q TY 48 SEAL SEAT 1 49 O RING S 31 5 1 50 O RING Ø31 2 x Ø35 1 x 1 8 1 51 CHECK BALL PISTON PACKING 1 52 DISC SPRING 3 53 DISPLACEMENT PISTON 1 54 BALL SEAT Ø4 x Ø13 8 x 4 1 55 O RING 1 56 BALL SEAT FASTENER M16 1 57 PACKING SPACER 1 58 PUMP HOUSING 1 59 ...

Страница 24: ......

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