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Technical Information

Connection J1 Remote I/O Interconnections

230/304 Turbo-V 750/850-AG Rack Controller User Manual / 87-901-023-01

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Auto Pump Speed Mode – with Purge/Vent Device

Accessory Only

If WIN 125 = 2 the both the valves are managed by an automatic
procedure.

When activated, this procedure guarantees that the pump is slowed
down properly modulating in automated way the Vent Valve (see the
figure above for details).

CAUTION!

The vent could damage the pump. Please, use the “Auto Pump Speed” mode or
refer to Agilent personnel.

On Command Mode – with Purge/Vent Device

Accessory Only

(Default Setting)

If WIN 125 = 1 the vent valves can be operated manually via serial
communication (or by front panel interface) with the followings
limitations.

Setting WIN 122 = 1 the Vent Valve opens only if the pump is in STOP
status: if the pump is in STARTING, NORMAL or AUTOTUNING
status the valve stays close; if the pump is in BRAKING status, the
Vent Valve performs a Controlled Venting.

Setting WIN 122 = 0 the Vent Valve is closed independently from the
pump status.

Autotime Mode – with Purge/Vent Device

Accessory Only

The default setting for vent operating mode is “Autotime” (Win 125 = 0).If
WIN 125 = 0 the Vent and Purge Valves are opened as a function of time (see
the figure below for details). The timings are configurable through WIN 126
(Vent Valve Opening Delay) and WIN 147 (Vent Valve Opening Time).

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Содержание 969-9525

Страница 1: ... manual Bedienungshandbuch Ohjekäsikirja Notice de mode d emploi Felhasználói kézikönyv Manual de istrucciones Podrecznik instrukcji Manual de istruções Návod k použití Bedrijfshandleiding Návod na obsluhu Istrukstionsbog Priročnik za navodila Bruksanvisning User Manual 87 901 023 01 B 03 2013 ...

Страница 2: ...s document are furnished under a license and may be used or copied only in accordance with the terms of such license Restricted Rights Legend If software is for use in the performance of a U S Government prime contract or subcontract Software is delivered and licensed as Commercial computer software as defined in DFAR 252 227 7014 June 1995 or as a commercial item as defined in FAR 2 101 a or as R...

Страница 3: ...Turbo V 750 850 AG Rack Controller Turbo V 750 850 AG Rack Controller User Manual 87 901 023 01 B 3 304 Turbo V 750 850 AG Rack Controller ...

Страница 4: ...Turbo V 750 850 AG Rack Controller 4 304 Turbo V 750 850 AG Rack Controller User Manual 87 901 023 01 B ...

Страница 5: ...nformation 196 Storage 197 Preparation for Installation 198 Installation 199 Use 200 Maintenance 200 Controls Indicators and Connectors 201 Use Procedure 203 Controller Startup 203 Starting the Pump 203 Pump Shutdown 203 Maintenance 203 Disposal 204 Error Messages 205 Original Instructions ...

Страница 6: ...pment or any action contrary to that provided for by specific national standards The Turbo V 750 850 Rack Controller are microprocessor controlled solid state frequency converters with self diagnostic and self protection features Controller features Input voltage auto setting Front Remote Serial Operation 48 Vdc pump fan cooling drive Vent Purge valves drive Pump speed reading after stop command s...

Страница 7: ...re or practice which if not followed correctly could lead to serious injury CAUTION The caution messages are displayed before procedures which if not followed could cause damage to the equipment NOTE The notes contain important information taken from the text Storage When transporting and storing the controllers the following environmental requirements should be satisfied temperature from 20 C to ...

Страница 8: ...ctive packing If this shows signs of damage which may have occurred during transport contact your local sales office When unpacking the controller ensure that it is not dropped or subjected to any form of impact Do not dispose of the packing materials in an unauthorized manner The material is 100 recyclable and complies with Directive 94 62 CE and subsequent amendments Figure 1 Controllers Packing...

Страница 9: ...h Before servicing the unit disconnect the input power cable NOTE The Turbo V controller can be used as a bench unit or a rack module but it must be positioned so that free air can flow through the holes Do not install or use the controller in an environment exposed to atmospheric agents rain snow ice dust aggressive gases or in explosive environments or those with a high fire risk During operatio...

Страница 10: ...rmation Make all vacuum manifold and electrical connections and refer to Turbo V pump instruction manual prior to operating the Turbo V controller WARNING To avoid injury to personnel and damage to the equipment if the pump is lying on a table make sure it is steady Never operate the Turbo V pump if the pump inlet is not connected to the system or blanked off Maintenance The Turbo V 750 850 AG Rac...

Страница 11: ...s been stopped automatically by a fault this push button must be pressed once to reset the controller and a second time to restart the pump 2 Keyboard push button to recall on the display the cycle number cycle time and pump life and serial number 3 Keyboard push button to recall on the display the pump current pump temperature pump power rotational speed It is always active regardless of the sele...

Страница 12: ... 9526 Rear Panel 1 Controller power entry module consisting of mains fuses mains socket and EMC filter 2 Status LED 3 RS 232 RS 485 communication port connector 4 Profibus communication module only for 969 9526 model 5 Logic input output signals connector plus programmable analog output mating connector supplied with Interlock link 6 Pump cable 7 Vent Valve and Purge Valve control output connector...

Страница 13: ...p the Interlock safety connection must be secured This can be achieved by connecting to J1 connector the supplied mating connector Pump Shutdown To shutdown the pump press the START STOP push button on the controller front panel Maintenance The Turbo V 750 850 Rack Controller does not require any maintenance Any work performed on the controller must be carried out by authorized personnel When a fa...

Страница 14: ...mbol is applied in accordance with the EC WEEE Waste Electrical and Electronic Equipment Directive This symbol valid only in countries of the European Community indicates that the product it applies to must NOT be disposed of together with ordinary domestic or industrial waste but must be sent to a differentiated waste collection system The end user is therefore invited to contact the supplier of ...

Страница 15: ...ignal of J1 connector is activated by an interruption of the link between pin 3 and 9 or between pin 4 and 15 of P1 connector or because the external interlock signal is open Reset the short circuit between pin 3 9 and between pin 4 15 of J1 connector or close the external interlock signal FAULT PUMP OVERTEMP The pump upper bearing temperature exceeded 60 C Wait until the temperature decrease belo...

Страница 16: ...ce to start the pump FAULT SHORT CIRCUIT During normal functioning after the start up phase a short circuit condition has been detected in the power circuit Check connections and shortages between pump and controller Press the START push button twice to start the pump OVERVOLTAGE A failure has occurred in the controller power supply section or the controller has received a disturbance from the mai...

Страница 17: ...Signals Description 217 Connection P1 PURGE VENT 224 Connection P2 EXTERNAL FAN 224 Connection P3 EXTERNAL OUTPUT 225 Controller to Pump Connection 226 Connection J5 J6 ACTIVE GAUGE PORTS 227 Input Output Electrical Specifications 228 Auto Pump Speed Mode with Purge Vent Device Accessory Only 230 On Command Mode with Purge Vent Device Accessory Only 230 Autotime Mode with Purge Vent Device Accesso...

Страница 18: ...oft Start 246 Leak Check Mode 246 Agilent T Plus 247 Embedded Data Logger Manager New Function 248 Air Cooling Kit Installation250 Turbo V 750 850 TwisTorr Pump with Standard Rack Controller 251 Drive the External Fan 253 Output Power During High Temperature Condition 254 How to Use by Front Panel 257 Startup 257 Main Screen 257 Pump Start Stop and Reset Fail 258 Counters 259 Controller Data 259 P...

Страница 19: ...nical Information Error Messages 17 Turbo V 750 850 AG Rack Controller User Manual 87 901 023 01 B 209 304 Examples282 Fails 290 Auto Test Phase 293 Pump Cable Length 295 Leak Check 295 Orderable Parts 296 ...

Страница 20: ...e 3 phase output analog and input output section Digital Signal Processor and digital section The controller converts mains voltage supply into a 3 phase low voltage medium frequency output which is required to power the pump The controller can be operated by a remote host computer via the serial connection A Windows based software is available T Plus optional The DSP generates the variable output...

Страница 21: ...Technical Information Turbo V 750 850 AG Rack Controller Description 17 Turbo V 750 850 AG Rack Controller User Manual 87 901 023 01 B 211 304 Figure 4 Turbo V 750 850 Rack Controller ...

Страница 22: ...20 fuses Primary pump control Output 2 configurable ports 48 Vdc 10 250 mA maximum Active Gauge Input 2 ports compatible with all Agilent gauge models Serial communication T Plus kit RS232 cable with a 9 pin D type male connector and a 9 pin D type female connector and T Plus software optional Power cable With European or NEMA plug 3 meters long optional Pump cable 5 meters long fixed cable In com...

Страница 23: ...3 01 B 213 304 NOTE All connecting cables for remote I O and serial connections if longer than 3 m must be of the shielded type Controller Outline The outline dimensions for the Turbo V 750 850 Rack Controller are shown in the following figures Figure 5 Controller models 969 9525 and 969 9526 outline ...

Страница 24: ...mbly The following figure shows the location of this assembly Figure 6 Rear panel Proceed as follows to replace one or both fuses 1 Remove the assembly by levering in position A with a small screwdriver 2 Replace the fuse 3 Use only T type fuses of the following characteristics 250 Vac 6 3 A 5x20 mm Fuse holder and voltage selector A ...

Страница 25: ...nterconnections 17 Turbo V 750 850 AG Rack Controller User Manual 87 901 023 01 B 215 304 Interconnections The following figure shows the Controller interconnections Figure 7 Controller interconnection 2 1 3 4 6 7 8 9 10 11 5 ...

Страница 26: ...hipped with pin 3 shorted with pin 9 and pin 4 shorted with pin 15 make the connection with AWG 24 0 25 mm2 or smaller wire to the pins indicated in the figure to obtain the desired capability It is a 15 pins D type connector the available signals are detailed in the table the following paragraphs describe the signal characteristics and use Tab 3 PIN N SIGNAL INPUT OUTPUT 1 START STOP IN 2 START S...

Страница 27: ...nected to the 24 Vdc pin and the START STOP signal to the GROUND pin in this condition the pump automatically starts as soon as the controller recognizes the input supply Plug Pump INTERLOCK safety input signal opt isolated to control the pump rotation activation With the supplied mating connector the INTERLOCK signal is connected to the 24Vdc pin and the INTERLOCK signal to the GROUND pin PROGRAM...

Страница 28: ...eference quantity is the frequency the current drawn or the pressure measured it is possible to set the hysteresis in of the threshold value to avoid bouncing It is possible to delay the set point checking for a programmable delay time For example reference quantity frequency threshold 500 Hz threshold hysteresis 1 activation logic high level active delay time 0 s ...

Страница 29: ...lt settings reference quantity frequency threshold 742 Hz Threshold hysteresis 2 activation type high level active delay time 0 s These settings can be changed by means of serial interfaces see Windows Meaning table windows form 101 to 105 The same settings are used by the SET POINT CONTACT OUTPUT SET POINT CONTACT OUTPUT This output relay contact works in the same way like THE PROGRAMMABLE SET PO...

Страница 30: ... 1 25A Max operating voltage 120 Vac 120 Vdc Max switching power 120 VA 50 W Min switching load 10 µA 10 mVdc SPEED SETTING PWM input signal opt isolated to set the pump speed The PWM signal characteristics must be the following frequency 100 Hz 20 amplitude from 5 to 24 V duty cycle range from 25 to 75 toff T corresponding to a rotational frequency from 350 Hz to 825 Hz linearly With duty cycle 2...

Страница 31: ...ault value is 350 Hz it is settable via serial line by means of window 117 see the serial command table The Low Speed function can also be activated by serial communication with window 1 and the low speed value can be adjusted via window 117 Both low speed value win 117 and high speed value win 120 are limited between 350 Hz value that can t be set by the user and Maximum excitation frequency win ...

Страница 32: ...0 to 10 Vdc max load 1 5 mA proportional to a reference quantity frequency power pump temperature or pressure read by one of the two external optional gauges chosen by the user by means of the front panel commands or through serial command window 111 The default setting is frequency see the following example diagrams Figure 12 The analog output power related is showed in the following diagram Figu...

Страница 33: ... controller doesn t replicate exactly the signal coming from the gauge the controller converts the gauge signal in the range from 0 to 10V The conversion formulae is the following Where Vg is the Analog Output voltage Vout is the gauge output voltage Vg_min Vg_max is the gauge voltage measuring range these values can be drawn from the gauge technical specifications FAULT OUTPUT this open collector...

Страница 34: ...969 6502 Through P1 connector M12 Female B type and a suitable optional extention cable see Orderable Parts table the controller is able to drive both the Purge Valve and the Vent Valve placed on the accessory Connection P2 EXTERNAL FAN This is a dedicated 48 Vdc connector M12 Female D type to supply the optional external fan kit through a suitable optional extention cable see Orderable Parts tabl...

Страница 35: ...bo V 750 850 AG Rack Controller User Manual 87 901 023 01 B 225 304 Figure 16 NOTE ref 8 in figure above Connection P3 EXTERNAL OUTPUT This output connector can pilot two external configurable relay These outputs are configurable by means of serial communication Figure 17 ...

Страница 36: ...ngs for each output is 53Vdc 250mA See the following figure for details about interconnection schematics Figure 18 Controller to Pump Connection A five meter long cable is provided to connect the controller to the pump The following figures show the pump connector configuration where pins A F upper bearing sensor B C D 3 phase output to pump motor E ground A G pump body temperature sensor ...

Страница 37: ...hen a pump extension cable is present the correct total pump cable length must be inputted in the controller through serial communication Win148 or by means of the local user interface Connection J5 J6 ACTIVE GAUGE PORTS NOTE ref 10 11 in figure above These connectors are used to connect up to two Agilent Technologies Active Gauges with their extension cables see orderable parts table The pressure...

Страница 38: ...erconnections 228 304 Turbo V 750 850 AG Rack Controller User Manual 87 901 023 01 B Figure 20 The unit is equipped with an automatic gauge model identification system Input Output Electrical Specifications Figure 21 Input Output electrical specifications ...

Страница 39: ...e and Vent valves The two valves are Normally Closed N C so if a power fail occurs the valves will remain closed The valves operating mode can be set by serial communication with WIN 125 or using front panel interface see following diagram for details The valve operating mode can be changed only with the pump in STOP status Figure 22 NOTE there are some limitations See the description in the body ...

Страница 40: ...ault Setting If WIN 125 1 the vent valves can be operated manually via serial communication or by front panel interface with the followings limitations Setting WIN 122 1 the Vent Valve opens only if the pump is in STOP status if the pump is in STARTING NORMAL or AUTOTUNING status the valve stays close if the pump is in BRAKING status the Vent Valve performs a Controlled Venting Setting WIN 122 0 t...

Страница 41: ... the following conditions the Vent Valve performs a Controlled Venting If WIN 125 1 On Command mode WIN 122 1 and the pump is in BRAKING status If WIN 125 2 Auto Pump Speed mode and the pump is in BRAKING status During a Controlled Venting procedure the Vent Valve opening time is modulated so that the pump deceleration quickness is maintained in the range between 3 and 5 Hz s The timing is adjuste...

Страница 42: ... 167 If activated all the related functions set point output programmable analog output if related to the frequency will follow the frequency reading NOTE The T Plus Software optional allows the operator to set all the programmable feature Serial Communication J2 Connector Figure 24 This is a 9 pin Female D type serial input output connector to control via an RS 232 or RS 485 connection the Turbo ...

Страница 43: ...rolled by means of a remote personal computer The cable is installed fixing the 9 pin D type Male connector into the J2 serial connector Procedure to Connect the Serial and I O Ports to an External Cable The following picture shows the right procedure to connect a cable to the I O or to the serial port connector A shielded cable of 30 m maximum length has to be utilized for both serial and I O por...

Страница 44: ... 485 Communication Description Both the RS 232 and the RS 485 interfaces are available on the connector J2 The communication protocol is the same see the structure below but only the RS 485 manages the address field Therefore to enable the RS 485 is necessary to select the type of communication as well as the device address by means of the T Plus software ...

Страница 45: ...ed in the following way the host MASTER send a message CRC to the controller SLAVE the controller answer with an answer CRC to the host The MESSAGE is a string with the following format STX ADDR WIN COM DATA ETX CRC where NOTE When a data is indicated between two quotes it means that the indicated data is the corresponding ASCII character STX Start of transmission 0x02 ADDR Unit address 0x80 for R...

Страница 46: ...ic L 1 0 OFF 1 ON Numeric N 6 0 9 right justified with 0 Alphanumeric A 10 from blank to _ ASCII ETX End of transmission 0x03 CRC XOR of all characters subsequent to STX and including the ETX terminator The value is hexadecimal coded and indicated by two ASCII character The addressed SLAVE will respond with an ANSWER whose structure depends from the MESSAGE type When the MESSAGE is a reading comma...

Страница 47: ...dow ACK 1 byte 0x6 The command execution has been successfully completed NACK 1 byte 0x15 The command execution has been failed Unknown Window 1 byte 0x32 The specified window in the command is not a valid window Data Type Error 1 byte 0x33 The data type specified in the command Logic Numeric or Alphanumeric is not accorded with the specified Window Out of Range 1 byte 0x34 The value expressed dur...

Страница 48: ...PC Destination Controller 02 80 30 30 30 31 31 03 42 33 STX ADDR WINDOW WR ON ETX CRC Source Controller Destination PC 02 80 06 03 38 35 STX ADDR ACK ETX CRC Command STOP Source PC Destination Controller 02 80 30 30 30 31 30 03 42 32 STX ADDR WINDOW WR OFF ETX CRC Source Controller Destination PC 02 80 06 03 38 35 STX ADDR ACK ETX CRC ...

Страница 49: ...stination Controller 02 80 31 30 30 31 31 03 42 32 STX ADDR WINDOW WR ON ETX CRC Source Controller Destination PC 02 80 06 03 38 35 STX ADDR ACK ETX CRC Command SOFT START OFF Source PC Destination Controller 02 80 31 30 30 31 30 03 42 33 STX ADDR WINDOW WR OFF ETX CRC Source Controller Destination PC 02 80 06 03 38 35 STX ADDR ACK ETX CRC ...

Страница 50: ...anel control mode Serial 0 Remote 1 Front Panel 2 default 1 100 R W L Soft Start can be written only in Stop condition YES 1 NO 0 101 R W N Set Point reference quantity 0 Frequency 1 Current 2 Time 3 Normal 4 Gauge 1 pres 5 Gauge 2 pres default 0 102 R W N Set Point threshold expressed in Hz mA s _ mbar default 742 103 R W N Set Point delay time between the pump start and the set point check start...

Страница 51: ... mode if configured as Impluse the Interlock signal acts only at the start Impulse 0 Continuous 1 default 1 111 R W L Analog output link the output voltage can be related to different quantities 0 frequency 1 power 2 bearing temp 3 gauge 1 pres 4 gauge 2 pres default 0 117 R W N Low speed setting Hz 350 to WIN 121 default 750 120 R W N High speed setting Hz 350 to WIN 121 default 825 121 R W N Max...

Страница 52: ...o 0 to 13107 sec Default 15 143 R W N External Fan Configuration 0 Always ON 1 Automatic 2 Serial default 2 144 R W L External Fan activation 0 OFF 1 ON default 0 145 R W L Purge Valve open close N C 0 close 1 open Default 1 147 R W N Vent Valve opening Time expressed in 0 2 s 0 to 65535 bit 0 infinite min 0 2 s Max 13107 s default 0 148 R W N Pump Cable lenght 5 to 25 Default 5 no extension cable...

Страница 53: ...t 320 186 R W L Leak check mode 0 disabled 1 enabled default 0 200 R N Pump current expressed in mA dc 201 R N 3 phase voltage expressed in Vrms 202 R N OutputpowerexpressedinW 203 R N Driving frequency expressed in Hz 204 R N Pump bearing temperature expressed in C 205 R N System status Stop 0 Waiting intlk 1 Ramp Up 2 Auto tuning 3 Braking 4 Normal 5 Fail 6 Leak Check 7 206 R N Error code Bit de...

Страница 54: ...r zeroed by the reset command 0 to 999999 302 R N Pump life in hours zeroed by the reset command 0 to 999999 310 to 399 Reserved to Agilent service 400 R A CRC EPROM QE QE8XXXX where XXXX are variable 402 R A CRC Param PA PA8XXXX where XXXX are variables 404 R A CRC parameter structure XXXX 406 R A Program Listing code revision XXXX 407 R A Parameter Listing code revision XXXX 500 to 502 Reserved ...

Страница 55: ... AG Rack Controller User Manual 87 901 023 01 B 245 304 7 6 5 4 3 2 1 0 TOO HIGH LOAD NO CONNECTION SHORT CIRCUIT PUMP OVERTEMP T bearing 60 C OVERVOLTAGE CONTROLL OVERTEMP T 65 C OUTPUT FAIL POWER FAIL V supply 43 Vdc Figure 26 Window N 206 Bit Description ...

Страница 56: ...driving frequency Too High Load Error The soft start ramp up time can vary from 400s to 45 minutes depending on the pump and system condition minimum Leak Check Mode Leak check mode is provided to run the pump when a leak check is needed on the system Basically both Vent and Purge valves are closed in order to avoid any artificial leak The power usable by the pump is limited to 20 of the set maxim...

Страница 57: ...s description of each command always on screen and User Interface adaptable to the Pump Status are only some of the features developed to make the approach to pump settings easy and to reduce the number of steps during pump configuration Moreover special care is given to the GUI Graphical User Interface to reproduce the environment of well known User Interfaces such as Microsoft Windows applicatio...

Страница 58: ...01 023 01 B Embedded Data Logger Manager New Function This controller integrates the data logger function it enables the controller to manage some log files with a big amount of data The user can download this data using the T plus software Figure 28 The EDLM Interface will be as shown below Figure 29 ...

Страница 59: ...t field having default value 16 and fixed sample time of 10 minutes only 3 Initiate download by pressing the Start Download button which would be enabled after selecting a file When the user clicks on this button the input data would be validated and the download would begin During the download process the Start Download button would read Abort Downloading This could be used to abort the data down...

Страница 60: ...01 023 01 B Air Cooling Kit Installation An air cooling kit mod 969 6503 is available to improve the Turbo V 750 850 TwisTorr Pump cooling during operational conditions without heavy gas loads Fan specifications air flow 187 m3 h input voltage 48 Vdc dimensions 127 x 127 x 38 mm 5 x 5 x 1 5 in power 5 W Figure 30 ...

Страница 61: ... to the Turbo V 750 850 TwisTorr pump execute the following procedure 1 Lock the connection cable in one of two slots placed laterally to the fan so that the cable connector remains outside the plastic fan protection Figure 31 2 Position the fan ensuring that the holes in the plate line up with those in the pump base 3 Insert the three screws enclosed into the package and tighten with a screwdrive...

Страница 62: ... Manual 87 901 023 01 B Figure 32 4 Add to the connection cable the proper extension cable models 969 6514 969 6515 969 6516 needed to reach the controller Insert the plug in the connection P2 on the rack controller rear panel 5 Start the FAN as explained in the following section Drive the external fan ...

Страница 63: ... 143 1 the external fan is always ON during the Ramp up status In the others status the fan behavior depends only on WIN 144 value WIN 144 1 external fan ON WIN 144 0 external fan OFF That means that WIN 144 determines the Fan status when the pump reaches the normal status 3 Serial With WIN 144 2 default value the external fan is configured in serial mode in this condition the fan behavior depends...

Страница 64: ...er must set the gas type load WIN 157 and Cooling mode WIN 106 before starting the pump For details on the applied power derate see the following figures The applied power limit is readable by serial line WIN 155 If the pump body temperature exceed 55 C or the pump bearing temperature exceed 60 C or the Controller temperature exceed 60 C the controller goes in status 6 Fail The controller compensa...

Страница 65: ...r User Manual 87 901 023 01 B 255 304 Figure 33 Applied Power Limit for Nitrogen or lighter gases and Forced Air Cooling Figure 34 Applied Power Limit for Argon and Forced Air Cooling ARGON Forced Air Cooling 0 50 100 150 200 250 0 5 10 15 20 25 30 35 40 45 50 55 60 BODY Temperature C Applied Power Limit W ...

Страница 66: ...wer Limit for Nitrogen or lighter gases and Water Cooling Figure 36 Applied Power Limit for Argon and Water Cooling NITROGEN Water Cooling 0 50 100 150 200 250 300 350 0 5 10 15 20 25 30 35 40 45 50 55 60 BODY Temperature C Applied Power Limit W ARGON Water Cooling 0 50 100 150 200 250 0 5 10 15 20 25 30 35 40 45 50 55 60 BODY Temperature C Applied Power Limit W ...

Страница 67: ...e display lights up for approx 2 seconds and shows After 2 seconds the display shows the following screen page Main Screen STATUS indicates the operating regime of the pump Stop Interlock Starting Autotune Braking Normal Fail Leakcheck XXXHz is the current frequency of rotation of the pump MODE Front Remote Serial Profibus NOTE If the pump is not connected and in case of the other fails the displa...

Страница 68: ...reset the fail condition NOTE The front panel START STOP function is available only if the controller is set to FRONT mode If it is set to REMOTE mode when the key is pressed an error message is shown indicating COMMAND LOCKED IN REMOTE if it is set to SERIAL mode the COMMAND LOCKED IN SERIAL MODE error message is displayed The error message is displayed for approx 1 second before moving to the pr...

Страница 69: ...X Number of start stop cycles TIME XXXXXm Time of last cycle minutes P LIFE XXXXXX total operating time hours of the pump Controller Data Pressing a second time the following information is displayed MN Model Number of the controller SN Serial Number Pressing a third time the following message is displayed PRG Program Listing version PAR Parameter Listing version On pressing the key again the main...

Страница 70: ...riving voltage X XXE YY mbar or torr or Pa according to the measure unit selected indicates the pressure currently measured by the gauge Pressing a second time the following information is displayed In case of two gauges connected are showed the pressure of both XXXX indicates the gauge identification as per the following gauges table In case of one gauge connected the following message is display...

Страница 71: ...e pressure measured is above the maximum measurement threshold set 1000 mBar The unit of measurement of the pressure can be selected GAUGE menu Unit from mBar Pa torr S T A T U S X X X H z G 1 X X X X G 2 X X X X 1 E R R O R 2 X X X E Y Y P a S T A T U S X X X H z G A U G E X X X X E R R O R S T A T U S X X X H z G 1 X X X X G 2 X X X X 1 U N D E R P R E S S 2 X X X E Y Y T o r r S T A T U S X X X...

Страница 72: ...ng blinking warning GP Out GP enabled Purge when active shows the status of the PURGE VALVE OPEN Vent when active it should blink the VENT VALVE is OPEN or a CONTROLLER VENT BRAKING is active HS Shows the high speed selection the controller is at HIGH SPEED LS Shows the low speed selection the controller is at LOW SPEED AG1 The Gauge 1 is connected to the controller AG2 The Gauge 2 is connected to...

Страница 73: ...t Panel 17 Turbo V 750 850 AG Rack Controller User Manual 87 901 023 01 B 263 304 Tab 8 Gauge connected Gauge ID CT 100 CT PVG 500 PVGa PVG 550 PVGb PCG 750 PCG FRG 700 FRGa FRG 720 730 FRGb CDG 500 CDG PKR 251 PKR Mini IMG IMG Convector CONV ...

Страница 74: ...ows COUNTERS LOW SPEED speed become INCREASE and DECREASE and make it possible to select the next or previous value of a parameter in the case of compulsory parameters or to increase decrease the individual digit of a parameter in the case of numeric parameters The MEASURES and COUNTERS buttons become NEXT and PREVIOUS and make it possible to select the next parameter or next digit of a numeric pa...

Страница 75: ...ecific parameter Abort is indicated by the caption Change aborted that is displayed for approx 1 second before moving to the previous parameter The configuration limit are showed in a sliding line reporting a minimum and maximum value like the following example XXXX TO YYYY ZZZ The configuration environment has a tree like structure and permits circular navigation on reaching the end of a branch t...

Страница 76: ... I G H S P E E D A D J X X X X T O Y Y Y Y H z X X X X H z S T A T U S X X X H z H I G H S P E E D A D J X X X X T O Y Y Y Y H z C H A N G E O K S T A T U S X X X H z H I G H S P E E D A D J X X X X T O Y Y Y Y H z O U T O F L I M I T S S T A T U S X X X H z H I G H S P E E D A D J X X X X T O Y Y Y Y H z C H A N G E A B O R T E D ...

Страница 77: ... User Manual 87 901 023 01 B 267 304 Configuration Menu Figure 38 PUMP SETTING HIGH SPEED ADJ INPUT OUTPUT SETPOINT SETPOINT R1 SETTING R2 SETTING MODE F 2 R1 R2 TRESHOLD F 4 START MODE F 3 SERIAL REMOTE FRONT FIELD BUS PRESSURE UNIT BAUD RATE GAUGE SERIAL F 5 F 6 Flow 1 6 ...

Страница 78: ... FRONT accepts commands from the front panel FIELD BUS this operating mode is present only if the Field bus interface is installed on the controller The first selection is the value currently selected if it is not the first item of the list it will be on the second row The configured item shall be signed with a special character on the right side of the item The selected item shall be showed blink...

Страница 79: ...AYS ON OFF_LIMPOWER SERIAL HIGH SPEED ADJ Hz Hz LOW SPEED ADJ SOFT START Only Front Mode Configuration YES NO VENT VALVE MODE AUTO TIME MANUAL AUTO PUMP SPEED PUMP SETTING F 1 9999 9999 0000 0000 YES YES YES NO NO NO VENT VALVE DELAY LOAD GAS TYPE Argon Air VENT OPEN TIME 0 NO LIMIT ACTIVE STOP STOP SPEED READING WATER COOLING Flow 2 6 9999 9999 0000 0000 ...

Страница 80: ... driving power of the pump is reduced to XXX SERIAL the cooling fan is controlled directly via the serial port VENT VALVE MODE makes it possible to select driving of the vent valve AUTO TIME the valve is controlled by the controller MANUAL the valve is controlled by the serial port AUTO PUMP SPEED the valve is controlled by the controller its king into account the pump s deceleration VENT VALVE DE...

Страница 81: ... Rack Controller User Manual 87 901 023 01 B 271 304 ACTIVE STOP enables YES or disables NO active braking STOP SPEED READING enables YES or disables NO the pump rotational frequency reading function also during the slowing phase that follows a stop command ...

Страница 82: ... menu contains parameters that determine the operating mode of the inputs and outputs of the controller Figure 40 START MODE START INTERLOCK START STOP LEVEL START STOP EDGE INTERLOCK TYPE CONTINUOUS IMPULSIVE ANALOG OUT TYPE LCD CONTRAST FREQUENCY 0 POWER TEMPERATURE 9 PRESSURE1 SPEED DISPLAY KRPM Hz Flow 3 6 IMPUT OPTPUT F 1 PRESSURE2 ...

Страница 83: ...01 023 01 B 273 304 SETPOINT Submenu This submenu contains the settings relating to the output with relay Figure 41 SET POINT R1 R2 SETTING F 1 Flow 4 6 TYPE FREQUENCY POWER TIME NORMAL PRESSURE SET VALUE XX 9999 0000 HYSTERESYS MASK TIME 00 00 00 SEC OUTPUT LOGIC _ 00 00 00 _ 99 99 99 _ 99 00 ...

Страница 84: ...u 274 304 Turbo V 750 850 AG Rack Controller User Manual 87 901 023 01 B GAUGE Menu Figure 42 AG1 CORRECTION PRESSURE UNIT mbar 01 Pascal Torr 02 99 Flow 5 6 GAUGE F 1 AG2 CORRECTION 01 02 99 AG1 CONVECTOR NEW AG2 CONVECTOR NEW OLD OLD ...

Страница 85: ...d to show this on the display for display on the serial line and for setting of the setpoint and autopressure thresholds Possible options mbar Pascal Torr GAS CORRECTION sets the conversion factor of the pressure measurement in the case in which the process gas is not nitrogen The pressure indicated by the instrument is equal to P indicated P measured x Gas correction 10 ...

Страница 86: ...r management of the RS232 485 serial line Figure 43 BAUD RATE permits selection of the communication speed selecting this from 600 1200 4800 9600 38400 baud SERIAL MODE permits setting of the type of interface to RS232 point to point or RS485 multidrop BAUD RATE SERIAL MODE RS232 RS485 SERIAL ADDRESS 600 00 1200 01 4800 9600 31 Flow 6 6 SERIAL F 1 38400 ...

Страница 87: ...of the node in the case of the RS485 interface This parameter is not visible if the RS232 is selected Menu Summary MODE SERIAL REMOTE FRONT FIELD BUS PUMP SETTING HIGH SPEED ADJ 0000 TO 9999 Hz LOW SPEED ADJ 0000 TO 9999 Hz SOFT START YES NO EXTERNAL FAN ALWAYS ON OFF_LIMPOWER SERIAL VENT VALVE MODE AUTO TIME SERIAL COMMAND AUTO PUMP SPEED ...

Страница 88: ...anual 87 901 023 01 B CONTROLLED VENT DELAY 0000 TO 9999 VENT OPEN TIME 0000 TO 9999 0 NO LIMIT LOAD GAS TYPE ARGON AIR WATER COOLING YES NO ACTIVE STOP YES NO STOP SPEED READ YES NO PUMP CABLE LEN 05 TO 40 m default 5 LEAK CHECK YES NO INPUT OUTPUT START MODE START INTERLOCK START LEVEL ...

Страница 89: ...901 023 01 B 279 304 START EDGE INTERLOCK TYPE CONTINUOUS IMPULSIVE ANALOG OUT TYPE FREQUENCY POWER TEMPERATURE PRESSURE1 PRESSURE2 SPEED DISPLAY KRPM HZ LCD CONTRAST 0 TO 9 SETPOINT R1 TYPE FREQUENCY POWER TIME NORMAL PRESSURE1 PRESSURE2 SET VALUE 0000 TO 9999 XX Y YE ZZ XX for pressure ...

Страница 90: ...Manual 87 901 023 01 B XX unit of measurement relative to the type HYSTERESIS 00 TO 99 MASK TIME 00h 00m 00s TO 99h 99m 99s OUTPUT LOGIC _ _ GAUGE PRESSURE UNIT mBar Pascal Torr AG1 CORRECTION 01 TO 99 AG1 ITEM PCG default CONVECTOR AG2 CORRECTION 01 TO 99 AG2 ITEM PCG default CONVECTOR ...

Страница 91: ...chnical Information SERIAL Menu 17 Turbo V 750 850 AG Rack Controller User Manual 87 901 023 01 B 281 304 SERIAL BAUD RATE 600 1200 4800 9600 19200 38400 SERIAL MODE RS 232 RS 485 SERIAL ADDRESS 00 TO 31 ...

Страница 92: ... Examples NEXT button to select MODE MODE FRONT REMOTE SERIAL FIELDBUS From FRONT to SERIAL DECREASE button DECREASE button S T A T U S X X X H z C O N F I G U R A T I O N M O D E P U M P S E T T I N G S T A T U S X X X H z M O D E F R O N T R E M O T E S T A T U S X X X H z M O D E F R O N T R E M O T E ...

Страница 93: ...select PUMP SETTING PUMP SETTING HIGH SPEED ADJ 0000 TO 9999 Hz S T A T U S X X X H z M O D E R E M O T E S E R I A L S T A T U S X X X H z M O D E C H A N G E O K S T A T U S X X X H z M O D E S E R I A L F I E L D B U S S T A T U S X X X H z C O N F I G U R A T I O N M O D E P U M P S E T T I N G S T A T U S X X X H z P U M P S E T T I N G H I G H S P E E D A D J L O W S P E E D A D J ...

Страница 94: ...E button to raise the value DECREASE button to diminish the value PREVIOUS button to go to the previous digit NEXT button to pass to the next digit INCREASE button to raise the value DECREASE button to diminish the value PREVIOUS button to go to the previous digit NEXT button to pass to the next digit S T A T U S X X X H z H I G H S P E E D A D J X X X X T O Y Y Y Y H z X X X X H z S T A T U S X X...

Страница 95: ...previous digit NEXT button to confirm the value PREVIOUS button to turn to the previous menu S T A T U S X X X H z H I G H S P E E D A D J X X X X T O Y Y Y Y H z X X X X H z S T A T U S X X X H z H I G H S P E E D A D J C H A N G E O K S T A T U S X X X H z H I G H S P E E D A D J X X X X T O Y Y Y Y H z X X X X H z S T A T U S X X X H z P U M P S E T T I N G H I G H S P E E D A D J L O W S P E E...

Страница 96: ... select SOFT START SOFT START YES NO From YES to NO DECREASE button to move down NEXT button to select NO S T A T U S X X X H z P U M P S E T T I N G H I G H S P E E D A D J L O W S P E E D A D J S T A T U S X X X H z P U M P S E T T I N G L O W S P E E D A D J S O F T S T A R T S T A T U S X X X H z S O F T S T A R T Y E S N O S T A T U S X X X H z S O F T S T A R T Y E S N O ...

Страница 97: ...u VENT DELAY 0000 TO 9999 VENT OPEN TIME 0000 TO 9999 0 NO LIMIT SETPOINT R1 ADJ R1 TYPE FREQUENCY POWER TIME NORMAL S T A T U S X X X H z S O F T S T A R T C H A N G E O K S T A T U S X X X H z S O F T S T A R T N O Y E S S T A T U S X X X H z V E N T D E L A Y X X X X H z S T A T U S X X X H z V E N T O P E N T I M E 0 N O L I M I T X X X X H z ...

Страница 98: ...99 XX Y YE ZZ XX for pressure XX unit of measurement relative to the type For FREQUENCY For POWER For TIME For PRESSURE S T A T U S X X X H z R 1 S E T V A L U E X X X X H z S T A T U S X X X H z R 1 S E T V A L U E X X X X W S T A T U S X X X H z R 1 S E T V A L U E X X X X s e c S T A T U S X X X H z R 1 S E T V A L U E X X X X m B a r ...

Страница 99: ...Turbo V 750 850 AG Rack Controller User Manual 87 901 023 01 B 289 304 MASK TIME 00h 00m 00s TO 99h 99m 99s OUTPUT LOGIC _ _ S T A T U S X X X H z R 1 S E T V A L U E X X h X X m X X s S T A T U S X X X H z R 1 O U T P U T L O G I C _ _ ...

Страница 100: ...CONN 1 PUMP_OVERTEMP 2 CONTROLLER_OVERTEMP 4 VDC_UNDERVOLTAGE 8 VDC_OVERVOLTAGE 32 SHORT_CIRCUIT 64 ROTOR_BLOCK 128 TOO_HIGHLOAD 128 PUMP_AIR 128 OVERFREQ 256 F A I L 0 0 1 C H E C K C O N N E C T I O N T O P U M P M O D E F A I L 0 0 2 P U M P O V E R T E M P M O D E F A I L 0 0 4 C O N T R O L L E R O V E R T E M P M O D E ...

Страница 101: ...1 023 01 B 291 304 F A I L 0 0 8 V D C U N D E R V O L T A G E M O D E F A I L 0 3 2 V D C O V E R V O L T A G E M O D E F A I L 0 6 4 S H O R T C I R C U I T M O D E F A I L 1 2 8 R O T O R B L O C K M O D E F A I L 1 2 8 T O O H I G H L O A D M O D E F A I L 1 2 8 P U M P A I R M O D E ...

Страница 102: ...s 292 304 Turbo V 750 850 AG Rack Controller User Manual 87 901 023 01 B Two or more fail each fail are showed for 2 seconds XXX fails code Y number of fails F A I L 2 5 6 O V E R F R E Q U E N C Y M O D E N Y F A I L S X X X M O D E ...

Страница 103: ...le to take the three phase test diagnosis pressing the COUNTERS MEASURES LOW SPEED buttons at the same time for at least 2 sec This test checks the motor windings electrical continuity and symmetry Furthermore it is able to detect a short circuit between a motor phase winding and the Protection Earth Figure 44 START STOP LOW SPEED COUNTERS MEASURES ...

Страница 104: ... FAIL Press any button to exit and return to the main screen During the test no function is associated to the buttons S T A T U S X X X H z T H R E E P H A S E T E S T D I A G N O S I S S T A T U S X X X H z T H R E E P H A S E T E S T D I A G N O S I S P A S S S T A T U S X X X H z T H R E E P H A S E T E S T D I A G N O S I S F A I L ...

Страница 105: ... limit shall be stored in EEPROM CAUTION In order to avoid false error conditions or that the pump is not working properly the total pump cable length 5 m standard cable plus optional extension cable must always be set correctly Leak Check It is possible to enable the leak check functionality in PUMP SETTING menu S T A T U S X X X H z P U M P C A B L E L E N 0 5 T O 2 5 m 0 5 m S T A T U S X X X H...

Страница 106: ...r PVG 50x PCG 75x FRG 70x Gauge Cable for FRG 720 730 Gauge Cable for IM 500 FRG 720 730 AG Power Supply Gauge Extension Cable 10m Gauge Extension Cable 20m T Plus communication software and serial cable kit 969 9883 Turbo V 750 850 Twistorr Air Cooling kit 969 6503 Turbo V 750 850 Twistorr Air Cooling extension cable 5m 969 6514 Turbo V 750 850 Twistorr Air Cooling extension cable 15m 969 6515 Tu...

Страница 107: ... Turbo V 750 850 AG Rack Controller User Manual 87 901 023 01 B 297 304 Description Part number Turbo V 750 850 Twistorr Purge Vent extension cable 25m 969 6506 Mains cable NEMA plug 3m long 969 9958 Mains cable European plug 3m long 969 9957 ...

Страница 108: ...17 Technical Information Orderable Parts 298 304 Turbo V 750 850 AG Rack Controller User Manual 87 901 023 01 B ...

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Страница 114: ...ead Road Oxford Industrial Park Yarnton Oxford OX5 1QU UK Tel 44 0 1865 291570 Fax 44 0 1865 291571 Toll free 00 800 234 234 00 China Agilent Technologies China Co Ltd Vacuum Products Division No 3 Wang Jing Bei Lu Chao Yang District Beijing 100102 China Tel 86 0 10 64397888 Fax 86 0 10 64391318 Toll free 800 820 3278 Korea Agilent Technologies Korea Ltd Vacuum Products Division Shinsa 2nd Bldg 2F...

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