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627333-A  

1-5

Safety

Before Starting Engine 

Start engine only from operator station. Never short

across starter terminals or batteries. Shorting could

damage electrical system or cause unexpected machine

movement. 

Adjust seat so full pedal travel can be achieved with

operator's back against back of seat.

Make sure machine is equipped with a lighting system

adequate for job conditions and all lights are in working

order. 

Ensure area is free of personnel before starting engine.

Engine Starting 

Move hydraulic controls to HOLD before starting engine.

Make sure transmission control lever is in PARK.

Diesel engine exhaust contains products of combustion

which can be harmful to health. Always run engine in a

well-ventilated area. Vent exhaust outside when in an

enclosed area.

When engine is running and steering wheel is turned,

machine will not turn with transmission control lever in

PARK. 

Ensure area is free of personnel to prevent injury due to

unexpected machine movement.

Before Operation 

Ensure machine and surrounding area are free of

personnel.

Clear all obstacles from path of machine. Beware of

hazards such as wires, ditches, etc.

Be sure all windows are clean and either in the open or

closed position.

Adjust rear view mirrors for best visibility for objects

close to machine. Make sure horn, backup alarm, if

equipped and all other warning devices are working

properly.

Fasten seat belt securely, low around hips.

Operation

Only operate machine while in operator seat. Seat belt

must be fastened during operation. Only operate

controls while engine is running.

Check for proper operation of all controls and protective

devices while operating machine slowly in an open area.

Make sure no one will be endangered before moving

machine.

Report any damage noted during operation and make

any necessary repairs.

Do not drive machine near an overhang, edge of a cliff

or near edge of an excavation.

If machine begins to sideslip on a grade, immediately

dispose of load and turn machine downhill.

Take steps to avoid any ground condition that causes

machine to tip.

A rollover can occur when working on hills, banks or

slopes or when crossing ditches, ridges or other

unexpected obstacles.

When possible, operate machine up and down slopes,

avoid driving across slopes whenever possible.

Keep machine under control and do not overload

beyond capacity.

Make sure towing devices are adequate for application.

Never straddle, or allow other personnel to straddle a

wire cable.

Know maximum dimensions of machine.

When operating on icy roads, reduce travel speed.

After operating in muddy conditions, allow time for tires

to reject debris and moisture before making high speed

maneuvers. Wet, muddy tires impede machine’s

steering.

If stability of machine is noticeably reduced, reduce

travel speed.

Select a gear that controls machine speed when

descending a hill.

Downshift if braking is required to control machine

speed. Never coast down a hill with transmission in

neutral.

Содержание Challenger Terra Gator 3244

Страница 1: ...tems shipped under separate part number are used with this publication Printing Batch Number AGCO Corporation 2009 All rights reserved Part Number 627333 A English Printed in the Netherlands July 2009...

Страница 2: ...Find manuals at https best manuals com...

Страница 3: ...33 A English Printed in the Netherlands July 2009 Challenger Terra Gator 3244 Chassis SERVICE MANUAL 627333 A CONTENTS INTRODUCTION 01 ENGINE 02 POWERTRAIN 03 CHASSIS 04 CABIN 05 ELECTRICAL 06 HYDRAUL...

Страница 4: ...Find manuals at https best manuals com...

Страница 5: ...Label Only Master No 627333 A Service Manual TERRA GATOR 3244 CHASSIS Volume Find manuals at https best manuals com...

Страница 6: ...Find manuals at https best manuals com...

Страница 7: ...Cab 1 8 Operating The Vehicle Safely 1 8 Prevent Vehicle Runaway 1 9 Use Safety Lights and Devices 1 9 Operating On Slopes 1 9 Traveling On Public Roads 1 10 Stopping And Parking The Vehicle 1 10 Sys...

Страница 8: ...achine 1 38 Engine Serial Number And Informatie Plate 1 39 Transmission Serial Number 1 39 Cab Serial Number 1 40 Operator s Seat Serial Number 1 40 Axles 1 40 Maintenance Introduction 1 41 Maintenanc...

Страница 9: ...ion and a complete understanding of control operation Learn how to properly operate machine and use all controls before operation Do not allow anyone to operate machine systems or perform service and...

Страница 10: ...ults in death or very serious injury m WARNING Indicates potentially hazardous situation that if not avoided could result in death or serious injury m CAUTION Indicates potentially hazardous situation...

Страница 11: ...eplacement parts are required for this product AGCO recommends using AGCO replacement parts or parts with equivalent specifications including but not limited to physical dimensions type strength and m...

Страница 12: ...ng an electrical storm Mounting and Dismounting Mount or dismount machine only at locations with steps and or hand holds Before mounting or dismounting clean steps and hand holds Inspect stairs and ha...

Страница 13: ...Fasten seat belt securely low around hips Operation Only operate machine while in operator seat Seat belt must be fastened during operation Only operate controls while engine is running Check for pro...

Страница 14: ...ays wear gloves when handling wire cable and never use a kinked or frayed wire cable When striking a retainer pin may cause personal injury Make sure there are no personnel in area To avoid injury to...

Страница 15: ...dy protection Do not inhale dust or fumes Never use mouth to blow trash or debris from nozzles tips or other parts which may contain chemical residue Have spare tips or parts available for replacement...

Страница 16: ...rmit any passengers on or in the vehicle when it is in operation Engage the Parking Brake and place the Drive Lever in the NEUTRAL position before starting the vehicle s engine Stop the vehicle turn o...

Страница 17: ...ng Brake engaged USE SAFETY LIGHTS AND DEVICES To increase visibility use the safety lights and devices provided with the vehicle Whenever driving on public roads use Amber flashing Warning Lights and...

Страница 18: ...replace any component that is not in proper working order Never drive at a speed that causes the vehicle to bounce or cause the loss of control Obey all traffic safety rules Operate the vehicle with...

Страница 19: ...nal will not cause any ill effects during normal use Although the intensity is low to avoid eye damage never look directly into the sensor while the sensor is in operation EXHAUST FUMES FIG 12 Always...

Страница 20: ...armuffs or earplugs to protect against high decibels and or uncomfortable loud noises HANDLE FUEL SAFELY AVOID FIRES FIG 15 Handle fuel with care it is highly flammable Always stop the engine before r...

Страница 21: ...clothing Stop the engine and make sure the drive lines are stopped before making any adjustments or performing any type of service on the engine or vehicle TOWING OTHER VEHICLES TRAILERS EQUIPMENT FI...

Страница 22: ...f its systems or components while they are moving Never wear a necktie necklace scarf or loose clothing when working near machine tools or moving parts Tie long hair behind the head and wear a hair ne...

Страница 23: ...chemical manufacturer s recommendation NEVER allow chemicals to contact the skin or eyes FIG 24 Always wear APPROVED protective equipment and clothing Before leaving the cab wear personal protective...

Страница 24: ...isks are and how to do the project safely Follow procedures and equipment recommendations See the chemical manufacturer for MSDS s on chemical products used with Challenger equipment WEAR PROTECTIVE C...

Страница 25: ...t your working area properly adequately and safely Use proper safety lights with wire safety cages Exposed bulbs can ignite fluids Catch draining fluids in proper containers Never use beverage contain...

Страница 26: ...th metric fasteners SUPPORT MACHINE PROPERLY FIG 31 Never support the vehicle on cinder blocks hollow tiles or supports that may crumble Never work under a vehicle that is only supported by a jack Use...

Страница 27: ...an accident does occur get medical help immediately if any personnel are injured by hydraulic fluid or fuel Any fluid injected into the skin must be surgically removed within a few hours or gangrene m...

Страница 28: ...t and solvent properly Always remove paint before welding or heating Wear an approved respirator to sand or grind paint avoid breathing the dust If using solvent or paint stripper remove the stripper...

Страница 29: ...draining fluids Never use food or beverage containers that may mislead someone to drink from them Never pour harmful waste onto the ground down a drain or into any water source Air Conditioning refri...

Страница 30: ...k the cab door after leaving the cab so that nobody can accidentally turn the steering wheel 3 Move the Articulation Lock Turnbuckle from the Storage position to the transport maintenance position Thi...

Страница 31: ...ty signs on your vehicle Failure to read and understand all safety signs may result in personal injury or death Always be aware of a safety hazard Make sure new equipment components and repair parts i...

Страница 32: ...Safety 1 24 627333 A FIG 43 M00113 2 7 6 11 3 10 9 12 8 17 17 16...

Страница 33: ...arance for person in the working area of the machine FIG 45 2 Warning External hydraulic system filled with ISO VG 46 FIG 46 3 Caution Do not work under the cab when the Safety pin is not mounted FIG...

Страница 34: ...tance pinching hazard FIG 48 5 Warning Tipping over order cabin i Open engine hood ii Dismount side panels engine hood iii Check if there are no loose parts in the cab and everything is ready to tip o...

Страница 35: ...understand the operators manual This decal is in a vertical and in a horizontal position available FIG 50 7 Warning Beware of leaking hydraulic lines hoses FIG 51 8 Secondary Fresh Air Filter FIG 49 Q...

Страница 36: ...Safety 1 28 627333 A FIG 52 9 Primary Fresh Air Filter FIG 53 10 Warning Radar Hazard do not look into the radar FIG 52 Q000133S FIG 53 Q000120S...

Страница 37: ...FIG 54 11 Warning Tire Pressure Read Operator s Manual FIG 55 12 Danger Explosion Hazard Disconnect Battery FIG 56 13 Warning Remove Key Before Maintenance Rotating Blades FIG 54 Q000121S FIG 55 Q000...

Страница 38: ...Hazard Hot surface Exhaust FIG 58 15 Warning Remove Key Before Maintenance FIG 59 16 Hazard Hot FLuid Burn Hazard Remove Key Read Manual Cooldown Before Opening Radiator Pressure Cap FIG 57 Q000124S F...

Страница 39: ...17 Prohibition No Waterhose FIG 61 18 Use Only Specified Diesel See Engine Operators Manual FIG 62 19 Retorque Wheel Bolts With 720 Nm FIG 63 20 Handwash Tank FIG 60 Q000127S FIG 61 P511414D1 01 FIG 6...

Страница 40: ...Safety 1 32 627333 A FIG 64 21 Fuse Panel See Also Chapter Lubrication and Maintenance FIG 65 22 Relay panel See Also Chapter Lubrication and Maintenance FIG 64 P503379D1 FIG 65 P624972 A...

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