SECTION A-A
SCALE 1 : 1
LOCK
NUT
BRASS EXTENSION
CAM
PHILLIPS SCREW
13/16 COUNTER
BORE 7/16 DEEP
15/32 HOLE
3/4 INCH
WOOD PANEL
SPRING WASHER
INNER
DOOR
NOTE
Figure 10
Figure 9
Glass door
shown
Table B
11
FULL OVERLAY PANEL INSTALLATION INSTRUCTIONS
Step 5: Drill hinge clearance holes in overlay panel
Set the overlay panel on the door front, align the edges, and
clamp together. Clamp the panel firmly but be careful not to
damage the door or the panel. Mark center of hinge adapter
hole on wood panel, top and bottom. (See Figure 9.) Remove
wood panel from door and drill 5/16” (8mm) diameter clearance
holes into the overlay panels 3/4” (20mm) deep. These will be
clearance holes for the top and bottom hinge pins.
This is also a convenient time to locate and drill the holes for
your handle. Most often the handle is to match that of the sur
-
rounding cabinetry. If your handle attaches from the back-side
of the custom panel, locate the mounting holes while the panel
is attached to the door and cabinet. After the panel is removed
from the door, drill the mounting holes from the front, to the
recommended diameter of the handle manufacturer. Counter
bore the back-side of the panel so the screw heads do not inter
-
fere with the surface of the door.
Step 6: Drill panel mounting holes
Re-clamp the panel to the door per step 5 and drill the screw pi
-
lot holes, located in the gasket channel, for attaching the overlay
panel to the door. Select the size of the hole from Table B. Be
careful not to drill the pilot holes through the overlay panel, (1/2”
(12.7mm) deep for 3/4” (19mm) and 5/8” (15.7mm)
panels ).
Material Type
Pilot Hole for #8 Wood Screw
Hardwood
1/8” (3.2mm) Diameter. Pilot Hole
Softwood
7/64 (2.8mm) Diameter. Pilot Hole
If your appliance has a door lock proceed to Step 7. If your appli
-
ance does not have a door lock proceed to Step 9.
Step 7: Mark and drill lock hole (if required)
Locate and mark with a pencil the location of the lock hole on
the overlay panel, this is the hole in the top corner of the handle
side of the door. Remove the clamp and remove the overlay
panel from the door. On the backside of the panel where you
marked the lock location drill a 13/16” (20.5mm) diameter coun
-
ter bore 7/16” (11.0mm) deep into the overlay panel. Drill a 15/32”
(12.0mm) diameter hole through the overlay panel centered on
the counter bore being careful not to splinter the wood on the
face side of the panel. (See Figure 10).
Step 8: Assemble the lock parts (if required)
Two (2) lock extensions are supplied with the lock. Use the
longer extension for a 3/4” thick overlay panel and the shorter
one for a 5/8” thick panel. Assemble the lock extension, cam stop
washer, spring washer, and set screw to the lock as shown in
Figure 10 and 11. Install this assembly into the overlay panel and
secure with the retaining nut using a 15mm socket. Make sure
the key slot in the lock is vertical.
Overlay
panel
Door
Top hinge
adapter bracket
Hole in hinge
adapter bracket
Hole in bottom
hinge adapter bracket
