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37 PS 25-32-OI-vers.3.5 gb. 21.07.14.docx

4.0.0 Maintenance instructions

4.1.0 Maintenance and servicing of the PS 25/32 High-precision slide

CAUTION

The module may only be disassembled when the system is
aerated and deactivated. If pneumatic connections are
disconnected when they are under pressure, this may result in
serious personal injury due to fast movements of moving parts.

Maintenance
interval

Service measures

As required



Clean the module with a dry, lint-free cloth.
The module must not be washed down; do not use any
aggressive cleaners.

1 Montly



Check the safety labels for damage, readability and
cleanliness.

Further maintenance

Under the following conditions is the PS linear module maintenance free:



Clean workshop atmosphere



No splash water



No dust and fumes caused by abraison or processes



Ambient conditions according the technical cataloge

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Содержание 50076883

Страница 1: ... precision slide PS 25 32 and ZA Declaration of Incorporation Module Information Montage Instructions Maintenance Instructions Translation of the Original Montage Instruction Copyright by Afag Automation AG ...

Страница 2: ...ARNING Indique une situation potentiellement dangereuse Lorsque l information n est pas respectée les conséquences peuvent être la mort ou des blessures corporelles graves invalidité CAUTION Indique une situation pouvant être dangereuse Lorsque l information n est pas respectée les conséquences peuvent être des dommages matériels ainsi que des blessures corporelles de gravité légère ou moyenne NOT...

Страница 3: ...e 12 2 1 7 Preferred combinations PS 32 Page 13 3 0 0 Montage Instructions Page 14 3 1 0 Manufacturer address Page 14 3 1 1 Symbols Page 15 3 1 2 General description Page 15 3 1 3 Description of the module Page 16 3 1 4 Scope of supply Page 17 3 1 5 Designated use Page 17 3 1 6 Warranty Page 18 3 1 7 Areas of application Page 18 3 1 8 Dimensions drawing PS 25 Page 19 3 1 9 Technical data of the PS...

Страница 4: ...bsorber Page 34 3 3 2 Operating sequence of the intermediate position with axial interm stop Page 35 4 0 0 Maintenance Instructions Page 37 4 1 0 Maintenance and servicing of the PS 25 32 Page 37 4 1 1 Servicing Page 38 4 1 2 Accessories for the PS 25 32 Page 39 4 1 3 Trouble shooting Page 40 4 1 4 Disassembly and repair Page 41 4 1 5 Spare parts the PS 25 32 Page 42 5 0 0 Disposal Page 42 ...

Страница 5: ...nt technical documentation in accordance with part B of Annex VI will be transmitted in response to a reasonable request by the national authorities in printed from or in electronic from pdf Applied and fulfilled essential requirements 1 1 1 1 1 1 1 2 1 2 3 1 2 4 4 1 3 1 3 5 1 3 6 1 3 7 1 3 9 1 4 1 1 5 1 5 3 1 6 1 6 1 1 6 3 1 6 4 1 7 1 7 4 1 7 4 1 1 7 4 2 1 7 4 3 Increase of the harmonized standar...

Страница 6: ...PS module is packed in the original cardboard boxe if the module is not handled properly it may fall out of the box when unpacking and cause injuries to limbs or squeeze your fingers NOTE Consider please With each module security is settled a technical newspaper This newspaper is to be reas busily by each person with the module ...

Страница 7: ...body from below Mounting of gantry model Use the centering bushings included in the scope of supply to determine the position and insert these bushings in the opposite borings of the mounting grid VORSICHT CAUTION In case of installation in a vertical position the slide should always be moved before the installation into the lowermost position since masses that move suddenly can cause injury ...

Страница 8: ...S 25 32 High precisions slide PS 25 PS32 Hole matrix 48x48 mm 30x30 mm Thead bore hole M6 M4 Centering bushings H7 Ø 9x4 mm Ø 7x3 mm Use the centering bushings included in the scope of supply for positioning and insert these centering bushings in the diagonally opposite bore holes of the mounting grid ...

Страница 9: ...t of rigidly mounted loads under the ambient and operating conditions defined for this module see Technical data The PS 25 32 module can be installed in the horizontal or vertical position NOTE These Montage Instructions should be read carefully before carrying out any activity on or with the PS 25 32 module The PS 25 32 module may only be deployed in accordance with the intended use NOTE Safety i...

Страница 10: ...10 PS 25 32 OI vers 3 5 gb 21 07 14 docx 2 1 4 Slide unit load factors PS 25 ...

Страница 11: ...11 PS 25 32 OI vers 3 5 gb 21 07 14 docx 2 1 5 Preferred combinations PS 25 ...

Страница 12: ...12 PS 25 32 OI vers 3 5 gb 21 07 14 docx 2 1 6 Slide unit load factors PS 32 ...

Страница 13: ...13 PS 25 32 OI vers 3 5 gb 21 07 14 docx 2 1 7 Preferred combinations PS 32 ...

Страница 14: ...0 PS 32 250 PS 32 300 Sequential series No 50xxxxxx This is an incomplete machine This partly completed machinery must not be put into service until the final machinery into which it is to be incorporated has been declared in conformity with the provisions of this Directive 206 42 EG where appropriate Name and address of the person authorised to compile the relevant technical documentation Lanz Be...

Страница 15: ...he personnel 3 1 2 General description This is an incomplete machine The series of the PS 25 32 High precision slide is used for the linear smooth movement of rigidly mounted loads under the ambient and operating conditions defined see Technical data The PS 25 32 High precision slide can be installed in the horizontal or vertical position Modifications on the PS 25 32 High precision slide that are...

Страница 16: ...a proximity switch holder 3 and the corresponding counterpart 8 To query the limit positions an inductive sensor with a diameter of 4 mm not included in the scope of delivery can be fixed in the Stop screws The mouvement at the limit positions is absorbed by a hydraulic shock absorber 5 and is counterpart 6 Stop screws and shock absorbers can be installed at the base body or the slide Thus there a...

Страница 17: ...ical NOTE Safety Instructions These Montage Instructions should be read carefully before carrying out any activity on or with the module The module may only be used in accordance with the intended purpose Modifications on the module that are not described in these Montage Instructions or have not been approved in writing by Afag are not permitted In case of inexpert changes or improper assembly in...

Страница 18: ...S 32 12 kg at the face side of the module the load capacities should not affect persons property or the environment They can also be used in combination with other modules than Pick Place machines the permissible load capacities should however not be exceeded Any other use is regarded as inadequate NOTE The manufacturer does not accept any liability for damage resulting from such use The risk is t...

Страница 19: ...19 PS 25 32 OI vers 3 5 gb 21 07 14 docx 3 1 8 Dimensions drawing PS 25 ...

Страница 20: ...20 PS 25 32 OI vers 3 5 gb 21 07 14 docx 3 1 9 Technical data of the PS 25 ...

Страница 21: ...21 PS 25 32 OI vers 3 5 gb 21 07 14 docx 3 2 0 Dimensions drawing PS 32 ...

Страница 22: ...22 PS 25 32 OI vers 3 5 gb 21 07 14 docx 3 2 1 Technical data of the PS 32 ...

Страница 23: ...23 PS 25 32 OI vers 3 5 gb 21 07 14 docx 3 2 2 Technical data of the PS 32 ...

Страница 24: ... used must be closed airtight with the locking screws included in the scope of supply 1 Compressed air connection 4 One way restrictor 2 Maintenance unit 5 High precision slides PS 25 32 3 Directional valve Standard 5 2 6 Intermediate positions cylinder Pneumatic connection the intermediate position ZA NOTE Minimal compressed air quality according to ISO 8573 1 2010 7 4 4 1 2 4 5 3 5 2 4 2 6 4 3 2...

Страница 25: ...ful load motion frequency moment loads on the guide system CAUTION Limbs may be squeezed by moving components Make sure that there are no persons or tools within the operative range of the module Carry out a test run first of all with slow travel movements afterwards under operating conditions Maintenance and Upkeep Under the following conditions the PS 25 32 is maintenance free clean workshop atm...

Страница 26: ...without shock absorbers installed as it may be damaged due to missing damping Shock absorber and sensor can be exchanged separately while maintaining their position Sensor is fastened to the circumference by means of a tensioning nut no grub screw The sensor holder is pulled along when the shock absorber is adjust Fine adjustment of the shock absorber via the clamping screw on the stopper bolt ...

Страница 27: ... the sensor is faulty and must be replaced CAUTION The PS 25 32 with proximity switch and initiators must not be used in an explosion hazardous area NOTE Initiators and proximity switches are not included in the scope of supply please see Accessories in the Technical Catalogue Only the specified proximity switches and initiators are to be used 3 2 7 Accessories of the sensor INI Ø 4x25 Sa1 0 PNP c...

Страница 28: ... distinguish themselves through their compact size and their design which is adapted to the module This intermediate stop can be fitted onto the slide plate for extending and retracting depending on the module stroke length The intermediate positions can thus be freely selected and offer the great benefit of a continued movement in the moving direction after an intermediate position and without re...

Страница 29: ... 1x for the retraction stroke The stopper angle plate can be mounted at the front or rear base body plate please ensure however that the intermediate stop bounds in the direction of the base body 2 Cylinder Catch ZA Housing Fastening screw Base body Typ ZA PS 25 ZA PS 32 Order No 50222737 50222738 Weight of module 0 9 kg 1 4 kg Operating Pressure 4 8 bar 4 8 bar Air connect M5 M5 Damping traverse ...

Страница 30: ...extension stroke Undo the 4 Torx screw at the front rear base body plate as these threaded holes are required for mounting the stopper angle Stopper angle with accessories Adjusting stop screw Shock absorber Fixing screw Determine the intermediate position on the module slide plate Fasten the ZA with screws on the module slide plate Example ZA 25 ...

Страница 31: ...e stopper angle included in the accessories and tighten screw ZA shock absorber and stop screw Turn shock absorber and stop screw through 180 so that they act on the catch of the intermediate stop Undo screws invert shock absorber and stop screw tighten screws Position for effective action on the catch ...

Страница 32: ...djustment for shock absorber and stop screw 20 mm PS 25 32 Rotating the ZA cylinder Air connection upside Undo the 4 screws at the cylinder and pull cylinder backward until it can rotated through 180 afterwards push cylinder back and tighten the 4 screws again The module is retrofitted with the ZA Example ZA 25 ...

Страница 33: ... the module slide moves away from the base body In the case of a failure of the shock absorber the screws would be overloaded after some 10 000 cycles and would break Please note the following picture This application is not permitted ZA acts on the stopper angle when retracted not permitted Shock absorber Catch Base element ZA Intermediate stop Carriage module ...

Страница 34: ...34 PS 25 32 OI vers 3 5 gb 21 07 14 docx Stop position on the intermediate stop Position of the intermediate stop on the ZA catch Final position with retracted ZA catch Example ZA 25 ...

Страница 35: ... intermediate position cylinder is moved to directly from one side module damage must be expected Operating sequence of the intermediate position using intermediate stop Positiond Pressure on Description 1 P2 P3 Slide completely right Catch of the ZA on 2 P2 P4 Slide completely right Catch of the ZA on 3 P1 P4 Slide moves to intermediate position Catch of the ZA on 4 P1 Pulse on P2 approx 0 2sec v...

Страница 36: ...s 3 5 gb 21 07 14 docx Set stop position with extension to Module PS Stop position with extension Procedure Disconnect compressed air from module loosen and remove the two stop pins 1 screw in and tighten new stop pins 1 ...

Страница 37: ... personal injury due to fast movements of moving parts Maintenance interval Service measures As required Clean the module with a dry lint free cloth The module must not be washed down do not use any aggressive cleaners 1 Montly Check the safety labels for damage readability and cleanliness Further maintenance Under the following conditions is the PS linear module maintenance free Clean workshop at...

Страница 38: ... with oiled air the oil types listed below should be used Festo special oil Avia Avilub RSL 10 BP Energol HPL 10 Esso Spinesso 10 Shell Tellus Oil C 10 Mobil DTE 21 Blaser Blasol 154 Oil quantity 5 10 oil drops per 1000 l air Viscosity range 9 to 11 mm s cST at 40 C ISO class VG 10 according to ISO 3448 NOTE Module inserts for ionized air environments e g in case of high voltage procedures such ha...

Страница 39: ...n 4 see cataloge technical 50105234 50222737 50138771 50138579 11016714 11009034 50100321 50100325 Accessories PS 32 Types Order No Shock absorber ASSD M14x1 1 Intermediate stop ZA PS 32 Set stop position with extension Adjusting stop screw AS 08 18 INI Ø 4X25 Sn1 0 PNP close M8x1 INI Ø 4 6 5x45 Sn1 0 PNP close M8x1 Intermediate position ZA Position 2 Intermediate position ZA Position 4 see catalo...

Страница 40: ...ly connected Check pneumatic connection One way restrictor completely closed Open one way restrictor Module defective Return module to Afag Slide moves too hard to the final position Shock absorber wrongly adjusted Shock absorber faulty Readjust shock absorber Replace shock absorber Max useful load exceeded Reduce useful load Slide speed to high Reduce speed by means of one way restrictor Air esca...

Страница 41: ...can be exchanged by the customer itself when the guarantee has expired NOTE All the other faulty parts must exclusively be replaced by company Afag automation AG When the customer detects that the respective module is still under guarantee he returns the module to company Afag automation AG for repair If the guarantee has already expired the customer must decide whether he repairs the module by hi...

Страница 42: ...0105235 50138588 50138595 50189496 50189496 50138590 50138597 50138579 50138592 50138584 50138594 50138564 50138564 50111822 50111823 5 0 0 Disposal NOTE PS modules which cannot be used any more must not be disposed of as a complete unit but must be disassembled and recycled according to the type of material Materials than cannot be recycled must be disposed of in accordance with the legal regulat...

Страница 43: ...43 PS 25 32 OI vers 3 5 gb 21 07 14 docx ...

Страница 44: ...44 PS 25 32 OI vers 3 5 gb 21 07 14 docx Afag Automation AG Fiechtenstrasse 32 CH 4950 Huttwil Switzerland Tel 41 0 62 959 86 86 Fax 41 0 62 959 87 87 e mail sales afag com Internet www afag com ...

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