AEV Roof Rack Скачать руководство пользователя страница 3

1

part i. Platform assembly

1

Fit Corner T Mouldings to the Frame End extrusions. A 

rubber mallet can be used to carefully tap the Moulding 

in place. 

M5x16mm Plastite Screws.

Fit the Plank Inserts into end of plank at both ends. 

Orientation of inserts is critical. Carefully tap the Inserts 

into place with a rubber mallet.

2

Nyloc Nuts must face up.

Holes face out.

Faces into Plank.

onto planks and fasten together using hardware supplied. 

Do the same for the other end.

5

4

Place side extrusions upside down in position, slide corner mouldings onto T moulding and into extrusion simultaneously. 

3

Fit all four cover plates to corner mouldings as shown.

M6x16mm Dome Socket 

Head Screw.
M6 OD 12.5mm Flat Washer.

Corner Moulding.

Corner Moulding Cover.

M5x16mm Plastite Screw.

M5x16mm Plastite Screws.

6

With the assembly still upside down, place the Crossbars in at an angle and rotate under the lip of the Frame Side 

Extrusions. Note: Be sure to use the correct order of Crossbars for the installation as seen bellow ( the AEV Type 1 

Before Rotation

After Rotation

Cut corners 

facing outside 

of tray

Crossbar sitting 

under bottom lip and 

aligned with slot.

Crossbar Type 1 (clear bag)

Crossbar 

Type 2

(green bag) 

onto planks and fasten together using hardware supplied. 

Do the same for the other end.

5

4

Place side extrusions upside down in position, slide corner mouldings onto T moulding and into extrusion simultaneously. 

3

Fit all four cover plates to corner mouldings as shown.

M6x16mm Dome Socket 

Head Screw.
M6 OD 12.5mm Flat Washer.

Corner Moulding.

Corner Moulding Cover.

M5x16mm Plastite Screw.

M5x16mm Plastite Screws.

6

With the assembly still upside down, place the Crossbars in at an angle and rotate under the lip of the Frame Side 

Extrusions. Note: Be sure to use the correct order of Crossbars for the installation as seen bellow ( the AEV Type 1 

Before Rotation

After Rotation

Cut corners 

facing outside 

of tray

Crossbar sitting 

under bottom lip and 

aligned with slot.

Crossbar Type 1 (clear bag)

Crossbar 

Type 2

(green bag) 

Содержание Roof Rack

Страница 1: ...I N S T A L L A T I O N G U I D E Roof Rack AEV30209AC Last Updated 07 02 18...

Страница 2: ...arranty a copy of which can be found at aev conversions com warranty INCLUDED PARTS QTY REQUIRED TOOLS Aluminum Planks 5 Basic hand tools Right Side Rail 1 Rivet gun Left Side Rail 1 End Rails 2 Corne...

Страница 3: ...down in position slide corner mouldings onto T moulding and into extrusion simultaneously 3 Fit all four cover plates to corner mouldings as shown M6x16mm Dome Socket Head Screw M6 OD 12 5mm Flat Wash...

Страница 4: ...still upside down place the Crossbars in at an angle and rotate under the lip of the Frame Side Extrusions Note Be sure to use the correct order of Crossbars for the installation as seen bellow the AE...

Страница 5: ...gn crossbars so that the washer sits centred over the slot you may need to tap the crossbar into position with a rubber mallet Once the crossbar is in position tighten bolt with allen key provided Was...

Страница 6: ...f the orientation of the of the Single Alloy Tabs on the sides of the Platform M6x20mm Security Head Screw M6 Spring Washer M6 OD 16mm Flat Washer Locking Alloy Tab Single Locking Alloy Tab Note the o...

Страница 7: ...igure 5 2 rear satellite radio antenna 4 Replace roll bar padding 5 Position AEV brackets over roll bar padding to align with the corresponding holes in the roll cage from the bolts previously removed...

Страница 8: ...6 Figure 7 1 front Figure 7 2 rear Figure 8 43 inches 109 22 cm 32 1 4 inches 81 92 cm Front of Vehicle...

Страница 9: ...vided bracket 2 Remove all trim from passenger right side B pillar and floor 3 Locate antenna wiring and remove from B pillar at all attachment points 4 Relocate wiring up the A pillar windshield fram...

Страница 10: ...2013 JKs may or may not have this existing hole If your vehicle does not you will need to drill a 5 16 hole The remaining hole in the AEV bracket should line up with the existing hole in the A pillar...

Страница 11: ...ets up flush to the inside of the hard top and tighten all accessible fasteners 3 Using the holes in the bracket mark drilling positions on the inside of the hard top 8 holes b drilling hard top 1 Rem...

Страница 12: ...ompletely secured with all factory fasteners 3 Position stantions on hard top inserting bolts through the newly drilled holes 4 Working from the inside of the vehicle fasten lock nuts onto stantion bo...

Страница 13: ...d and that the center of gravity is kept as low as possible USE ONLY NON STRETCH FASTENING ROPES OR STRAPS SENSITIVITY TO CROSSWINDS BEHAVIOR IN CURVES AND BRAKING The handling characteristics of the...

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