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SM321009D

Page 4 of 9

©Aero-Motive Nov-03

In some instances more setup turns can be added to improve reel performance.
Use following equation to find maximum allowed setup turns.

Active Turns

-number of spool turns to unwrap active cable (pull off cable and count turns.)

Total Turns

-see chart above

Setup

 -see chart above

Maximum Setup 

= Total Turns - (½ x Setup) - Active Turns

Example:

   1475-16-320 cable reel using 33 Active Turns to wind cable

54 – (½ x 10) – 33 = 16 maximum allowed setup

SERVICE

WARNING:

Always disconnect electrical power before dismantling any part of the reel.  Fuse size must
not be greater than maximum amperage capacity of cable.  Remove all spring tension
before attempting any service. Hazards or unsafe practices COULD result in 

severe

personal injury or death.

INSTALL/REPLACE WORKING CABLE (

Both new installations and for replacement of working cable.)

 

NOTE:

  

Add about 10 ft. extra to active cable length (3 ft. for a dead wrap on spool and 7 ft. for slip ring

              connections).  Also add required length for your connection at cable fixed end.

Remove slip ring cover, cable clamp from spool assembly and cable connector. Determine length to strip
outer-jacket of cable by inserting it through gooseneck fitting until reaching most distant brush terminal.
Mark outer-jacket at location inside connector. Remove cable, and strip outer-jacket six inches above
mark to ensure adequate conductor length to connect to brush terminals. Pull stripped end of cable
through slot in spool assembly flange adjacent to cable clamp.   Insert cable through cable connector until
outer-jacket becomes visible in fitting.  Feed conductors though entrance ring into the collector assembly
to reach their proper brush terminals. Tighten watertight cable connector.  Secure individual conductors to
proper brush terminals. Install cable clamp making sure cable is not kinked or pinched. Load working
cable onto spool assembly by manually winding the reel.  Count the number of turns required to fully load
cable; you can use this to determine maximum setup turns.

NOTE:  While winding, observe cable-wrapping pattern and make sure that all twists and kinks are

removed from the cable.  Cable twists can cause an erratic wrapping pattern and shorten cable
life

See “Cable Winding” section on page 2.

Wrapping of cable will produce a clinking sound as the springs disengage from the drive hubs.  This is a
protective feature to prevent damage to springs.  All springs will re-engage when spool is wound in
opposite direction. Terminate the free end of working cable only after setup turns are applied.

COLLECTOR RING REPLACEMENT

WARNING:

Disconnect and lock out all power to reel before servicing collector ring assembly.
Hazards or unsafe practices COULD result in 

severe

 personal injury or death.

CAUTION:

Check continuity and replace all covers before turning on electrical power.  Hazards or
unsafe practices MAY result in 

minor

 personal injury or product or property damage.

Remove collector ring cover.  Disconnect working cable lead wires from terminals of brush holder.
Disconnect main shaft lead wires and remove assembly by loosening set screws and sliding collector ring
off the main shaft. To reassemble, reverse the above procedure, making sure each brush is properly
centered on its corresponding ring with full contact.  The collector ring assembly should be snug against
the entrance ring assembly.

Содержание 1100M Series

Страница 1: ...esult in personal injury or death CAUTION Instruct operators in the safe proper use and maintenance of the reel Keep this manual for future reference Hazards or unsafe practices MAY result in minor personal injury or product or property damage MOUNTING The fixed base of the reel allows mounting in several different positions including base up base down or wall mounted Here are general mounting req...

Страница 2: ... surface Adjust guide to minimize cable deflection to cable travel This type of guide is needed for manual pull out applications using ratchet lock option If not manual pull out reel is often best operated without a guide Standard guide rails assure cable will not over spool Sheaves are used to bend cable around corners Typical minimum bend radius of the sheave should be about 7 5 x cable diameter...

Страница 3: ...d on desired cable tension force Set spring tension by turning fully wrapped reel through a specific number of turns See following guidelines on setup turns SET UP TURNS CAUTION Failure to test for adequate spring revolutions can cause spring damage Hazards or unsafe practices MAY result in minor personal injury or product or property damage Spring driven cable reels must always have setup turns a...

Страница 4: ...ible in fitting Feed conductors though entrance ring into the collector assembly to reach their proper brush terminals Tighten watertight cable connector Secure individual conductors to proper brush terminals Install cable clamp making sure cable is not kinked or pinched Load working cable onto spool assembly by manually winding the reel Count the number of turns required to fully load cable you c...

Страница 5: ...ed containers Lift each spring off main shaft being careful to disengage the hub first by rotating it in the tension reducing direction until a click is heard and hub is unhooked Grab under each edge with your hands to help hold the spring in the pocket while lifting off and until it is safely right side up on bench If spring is pulling out of pocket stop process and attempt to disengage The paral...

Страница 6: ...SM321009D Page 6 of 9 Aero Motive Nov 03 REPLACEMENT PARTS ...

Страница 7: ...e Guide 2 FMYE7 IF 3RD DIGIT 7 Assembly Cable Guide 3 FMYE7 IF 3RD DIGIT 7 18 4290400002 4290400003 4290400004 4290400005 4290400006 4062100005 4062100007 4062100010 4062100011 4078300405 4078300407 4078300408 4078300707 4078300708 4078300012 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Standard or Reverse Rotation Spools No Ratchet Lock Assembly Spool Digits 1 4 1142 lock Assembly Spool xx43 Assembly Spool xx63...

Страница 8: ...89 H41220091 H41220093 H41220095 2 2 2 2 2 2 2 2 Springs for Digit 1 2 13 15 4th digit Pocket End Round Assembly Spring and Cup Digit 5 6 05 Standard Rotation Assembly Spring and Cup 10 Assembly Spring and Cup 16 Assembly Spring and Cup 17 Assembly Spring and Cup Digit 5 6 05 Reverse Rotation Assembly Spring and Cup 10 Assembly Spring and Cup 16 Assembly Spring and Cup 17 21 4017600000 4 Ring Driv...

Страница 9: ...git 3 Insulator 7th Digit 3 Connector Wire 7th Digit 4 50 SRXXX AGXXX 1 Assembly Collector Ring Digits 7 8 9 XXX If Silver Slip Ring 10th digit S then use this model 51 00580P0137 1 Ring Retaining 1 500 52 5629100000 1 Ring Thrust 53 M53800005 3 Clamp Cover 54 M26740141 M26740142 M26740143 M26740134 M26740137 M26740132 6 6 6 6 6 6 Tie Bolt cable drum Digits 1 4 1165 1255 1445 Tie Bolt cable drum 1...

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