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Adler SpA

 Valvole a sfera –- V.le Borletti , 14 - 20010 S. Stefano Ticino (MI) - ITALY 

Tel.

 +39 - 0297484211 – 

Fax

. +39 - 0297271698

 - Web Site

: www.adlerspa.com - 

E-mail

[email protected] 

 

 

 

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TROUBLE SHOOTING 

 

PROBLEM 

CAUSE 

-  Internal medium 

leakage 

  
  

- Ball valve working conditions guaranteed by the manufacturer, have not been respected. 
- Ball valve has been damaged by chemical corrosion due to the incompatibility occurred 

between construction materials and medium. 

- Damaging of seats & seals or ball surface due to foreign particles (ground, dust, etc...). 
- Internal seats & seals are wear out: it’s necessary to recondition the ball valve . 

-  External medium  

leakage 

 
 
  

- Ball valve working conditions guaranteed by the manufacturer, have not been respected. 
- Ball valve has been damaged by chemical corrosion due to the incompatibility occurred 

between construction materials and medium. 

- Presence of contaminating substances into the medium. 
- Stem and closure seals are wear out missing a periodic recondition. 
- Union body/ end screws of the ball valve work loose or are stretched due to a wrong 

installation of the ball valve between flanges of pipe-line (Ex. Not in axis, bending) for the 
lack of an expansion-reproaching device or the presence of heavy vibrations on the pipe-
line. 

-  The ball valve has an 

excessive torque or the 
ball is locked  

- Ball valve working conditions guaranteed by the manufacturer, have not been respected. 
- Possible changing state of the medium inside the ball valve. 
- Possible particles precipitation on external ball surface that causes a mechanical 

interference during the rotation of the ball.  

 
 
 
DISPOSAL (OF VALVES) 

 

The ball valves to be discarded must be removed from the pipe-line as follows: 
 

 

Turn the lever (Ref. 15)  to 45° so the ball is opened (or closed) at 50%; 

 

Clear up the pipe-line on which the ball valve is mounted ; 

 

Turn the lever opening the ball at 100%; 

 

If possible wash the pipe-line; 

 

During  this operations take the necessary precautions compared to the degree of danger  of the medium: wear 

always appropriate clothes & shoes, anti-acid rubber gloves, glasses, powder/ gas mask. 

 

The ball valve dismounted from the pipe-line must be washed accurately. If this procedure is 

not

 executed the 

medium into the ball valve may be dangerous for people and cause ambient pollution. 

 
After having washed the ball valve it is necessary to make the separation between Re-cycling components (metals) and 
components to be treated as “special wastes” (gaskets in  P.T.F.E., Viton, Grafoil etc ...). This operation is  

essential 

.  

To dispose of the ball valve without observing this procedure will cause serious ambient pollution. 
 
 
 

WARNING

 : Adler S.p.A. cannot be held responsible for disposal executed without the observance of the norm. 

Содержание FA1

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Страница 2: ...370 857 M33 1795 1230 Table 1 Table 2 WARNING diagrams and pictures are provided as example for your assistance the manufacturer may make any changes which he considers appropriate without any prior warning in line with his aim of pursuing a policy of constant development and innovation BALL VALVE MANTEINANCE Considering working conditions after a certain period of work and operations the ball val...

Страница 3: ...ring washers Ref 12 the nut Ref 14 the lever Ref 15 and the top nut Ref 14 k Open and close 3 4 times in order to check that the rotation is free from defects appropriate torque and uniformity of the ball rotation 3 Pieces full bore ball valve type ADLER FP3 e FR3 a Turn the lever Ref 15 up to close the ball b Dismantling the ball valves unscrewing nuts from stud bolts Ref 16 then remove the centr...

Страница 4: ...bore wafer ball valve 90 our type ADLER FT4 e FT6 a Remove the stop pin Ref 13 b Turn the lever Ref 15 up to rotate the ball Ref 6 on position 1 2 3 c Unscrew inserts of ways 0 1 3 Ref 2 21 25 d Remove the ball Ref 6 replacing it if the external surface results damaged e Unscrew and remove the first nut on the stem Ref 14 the wrench Ref 15 the second nut Ref 14 spring washers Ref 12 and the pressi...

Страница 5: ...dy Ref 1 before reassemble inserts Ref 2 of ways 1 2 3 h Reassemble at first screwing inserts Ref 2 of ways 2 3 without reaching the mechanical ledge Ref 1 i Reassemble the ball valve replacing the stem Ref 8 if damaged with the bush Ref 9 j Reassemble the ball Ref 6 into the body Ref 1 keeping down side male connection of the stem in axis with way 1 then screw the insert Ref 2 of the way 1 up to ...

Страница 6: ...bush Ref 9 on the stem Ref 8 replacing it if damaged h Reassemble the ball Ref 6 into the body Ref 1 keeping the down side male connection of stem in axis with ways 2 3 and the ball in position 1 3 reassembling the insert Ref 2 up to the mechanical ledge i Rotate the ball for 2 3 times in order to be sure of ball centring then reassemble the V seal Ref 10 on the stem Ref 8 replacing it if damaged ...

Страница 7: ... line The ball valve has an excessive torque or the ball is locked Ball valve working conditions guaranteed by the manufacturer have not been respected Possible changing state of the medium inside the ball valve Possible particles precipitation on external ball surface that causes a mechanical interference during the rotation of the ball DISPOSAL OF VALVES The ball valves to be discarded must be r...

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