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Page 4 

Safety Tips (cont.) 

 
 
 

machine  must be connected to ground. Press the power 
switch and belt start rotary switch. Then adjust the rotary 
speed on speed adjuster (6) to the optimum value. When the 
heating roller starts revolving press the ‘heating’ button (5) 
and adjust the temperature to  the optimum value (Default 
temperature is 220°C 

(428°F).

 

1.2.2

 

When the machine reaches the preset temperature, 

let 

the thermostat stabilize the temperature for a while. Check 
the transfer result with a small sample piece of printed 
transfer paper and substrate. Adjust the temperature with 
reference to the testing result of the transfer. 

1.2.3

 

Place the printed transfer paper and exhaust tissue 
paper

 (to preventcontamination of the felt blanket) in the 

correct position on the working tableand main 
machine.Feed the tissue paper firstly onto the collection 
roller at the rear. Secondly feed the textile, taking care to 
keep as flat and wrinkle free as possible. Thirdly, and lastly, 
feed the printed transfer paper evenly onto the machine. 

1.2.4

 

When the fsbric transfer paper comes out,

  attach the 

fabric to the collecting rollers at the rear of the machine, or 
alternatively just drop onto the textile collector (19). Then 
attach the transfer paper to the collection roller at the front 
of the machine, under the work table, allowing the finished 
work to be collected automatically. The transfer collecting 
speed can be adjusted by using the controller (8). 

1.2.5

 

During the working process the transfer speed

  can be 

adjusted by 6 speeds according to the required vividness of 
the finished printed result. 

1.2.6

 

When the transfer process is completed

  switch off the 

heating button to let the machine cool down. The operator 
will have to monitor the machine until the temperature 
drops to less than 80°C 

(176°F).  Only then can the 

operator switch off the machine.

 

1.2.7

 

If there is a sudden loss of electrical supply

  during 

machine operation at high temperature,  the felt should be 
immediately separated from the hot  oil drum, using soft 
board or paper, to prevent permanent damage to the felt. 

 

 
1.3 

Safety Parts 

 
 
 

Heat button and power button: 
Both the power button and heat button

 are on the control panel; Press 

the heat button to immediately stop the heating of the oil filled drum; 
Turning off the power button will isolate the oil filled drum from the 
supply, and thus stop all heating but does provide power for the motor to 
revolve. 
 

Felt blanket maintenance: 
When the transfer run is completed 

turning off the heat will allow the 

motor to continue revolving until the temperature reaches 80°C 

(176°F)

to prevent the blanket from burning.

 

 

Содержание Alpha Calender Roll-Master 1.2

Страница 1: ...afety regulations ALPHA CALENDER ROLL MASTER 1 2 2018 A Adkins Sons Ltd All rights reserved E OE V1 0 All products within the ADKINS range are labelled with CE marking and are manufactured and tested...

Страница 2: ...lly designed and manufactured to ensure that you the user will gain the maximum benefit All A Adkins Sons Limited products are specifically designed to ensure ease of use with particular attention to...

Страница 3: ...Machine 6 2 5 Electrical Requirements 7 3 How to operate the Alpha Calender Roll Master 1 2 8 3 1 Pre shrinking of Felt Blanket 8 3 2 Horizontal Adjustment 9 3 3 Heating System 10 3 4 Noise 10 3 5 Cle...

Страница 4: ...lignment feature avoids lost and spoiled production due to the blanket tracking off alignment during setup and production and requiring less maintenance during day to day operation The high capacity o...

Страница 5: ...er Range N A Machine height 147 3 cm 58 in Machine width 162 6 cm 64 in Machine depth 88 5 cm 27 in Packed Dimensions 194 W x 142 3 H x 88 5 D cm 76 W x 56 H x 27 D in Working area required xxx W x xx...

Страница 6: ...e heating drum DO NOT REMOVE ANY INSTRUMENT COVERS UNLESS QUALIFIED TO DO SO touching internal parts is dangerous and may cause shock hazard All electrical connections inside covers are live Never ope...

Страница 7: ...ach the transfer paper to the collection roller at the front of the machine under the work table allowing the finished work to be collected automatically The transfer collecting speed can be adjusted...

Страница 8: ...ayed at the junction of the upper and lower drive rollers on both sides at the front of the machine The rubber roller is dangerous in operation so care must be taken to keep hands hair clothing or oth...

Страница 9: ...h of the machine and twice the width to allow for easy access and maintenance and the room should be dry and well ventilated with a mechanical extractor where possible 2 3 Disassembly of the Shipping...

Страница 10: ...l Requirements 2 5 1 Power input point Release the screw on the main terminal connect the three live wires to terminals L1 L2 and L3 one by one and then connect the neutral wire to the terminal marked...

Страница 11: ...he felt tension release crank handle to its maximum and then turn back by half a turn 4 The procedures for pre shrinking the felt blanket should be based on the following table Temperature Working tim...

Страница 12: ...erature reduces to 80 C 176 F Or activate the auto off function by switching off the heating on off button and the power on off button and the machine will auto off after several hours running to cool...

Страница 13: ...should not be undertaken by the end user without firstly consulting an Adkins engineer All parts should be supplied and or approved by A Adkins and Sons Limited 3 4 Noise The rollers and bearings may...

Страница 14: ...83 0 87 g cm at 20 C 68 F Viscosity 21 31 mm at 50 C 122 F Flash point open to air 173 C 343 4 F Distillation range 2 v v 340 C 644 F Maximum temperature at use 320 C 608 F The heating oil can be use...

Страница 15: ...Thermo sensor to detect surface temperature 7 Heating element 8 Heating oil green 9 Present temperature 10 Preset temperature default value 204 C 400 F 11 Increase setting value 12 Reduce setting val...

Страница 16: ...see note below Please Note The Digital Thermometer with external probe is suitable for surface air and immersion penetration measurement which is required for all Adkins heat presses Laser Thermomete...

Страница 17: ...ne Drawings and Diagrams On the following pages are the schematic diagrams for the Alpha Calender Roll Master 1 2 4 1 General Layout Page 15 4 2 Control Units Operation Page 17 4 3 General Electrical...

Страница 18: ...aft Tension shaft for fabric unwind Gearbox for tension adjustment Exhaust barrier paper tensioning shafts Castor wheel Fan Fan Core plug Barrier paper shaft Barrier paper exhaust shaft Barrier paper...

Страница 19: ...4 1 General Layout cont Page 16 Right Cabinet Left Cabinet Gearbox for felt tension and release Rotory power for drum heaters Electrical box Pressure piston for belt Belt actuator Roller tensioners...

Страница 20: ...4 2 Control Panel Page 17...

Страница 21: ...706 702 SA5 701 705 704 SC WK KM1 PLC 3 KI 1 K2 1 K5 1 L2 L1 SSR 15 16 18 R R HEATING ELEMENTS V1 SQ3 K1 K2 K3 K4 40 41 42 43 V1 G1 G1 24 VDC SWITCH MODE POWER SUPPLY K3 1 K4 1 K3 2 K4 2 V1 G1 24V 0V...

Страница 22: ...ant improvement and or modification to meet changing conditions the right is reserved to change the design and or specifications at any time without prior notification and therefore specifications may...

Страница 23: ...a replacement press the warranty of the replacement press shall expire on the anniversary date of the original machines invoice to the customer In order for this warranty to be effective no return of...

Страница 24: ...nd Sons Limited Manufacturer s Address High Cross 18 Lancaster Road Hinckley W A 0 0 1 E L e r i h s r e t s e c i e L m o d g n i K d e t i n U Type of Equipment Alpha Calender Roll Master 1 2 Standa...

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