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4.5 Repair

WARNING

Allow only qualified personnel to perform the following tasks. Observe and follow the safety instructions in this

document and all other related documentation.

This section provides procedures for replacing lamps and active ballast assembly.

4.5.1 Halogen Lamp Replacement

WARNING

Turn off the power to the sign before replacing lamps. Failure to observe this warning may result in personal injury,

death, or equipment damage.

To replace lamp(s), perform the following procedure:

1. Turn off the power to the sign.
2. See

. Remove the lamp cover (1) by rotating the lamp cover (1) counterclockwise.

Figure 20: Halogen Lamp Replacement (Shown with Backup Lamp)

3. Disconnect lamp leads (4).

Note

The back-up lamp is identified by either a “B” or the words “Back-up Lamp” stamped next to the terminal block for

the back-up lamp. See photographs on the next page.

96A0286, Rev. AT, 2020/09/16

37

Copyright

©

ADB Safegate, All Rights Reserved

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Содержание L-858 AGSF Series

Страница 1: ...L 858 AGSF Incandescent Airfield Guidance Signs FAA User Manual 96A0286 Rev AT 2020 09 16 ...

Страница 2: ......

Страница 3: ...be furnished ADB SAFEGATE s liability under no circumstances will exceed the contract price of goods claimed to be defective Any returns under this guarantee are to be on a transportation charges prepaid basis For products not manufactured by but sold by ADB SAFEGATE warranty is limited to that extended by the original manufacturer This is ADB SAFEGATE s sole guarantee and warranty with respect to...

Страница 4: ...ropriate or incompatible with your ADB SAFEGATE equipment Allowing unskilled personnel to perform any task on or with the equipment ADB SAFEGATE BV This manual or parts thereof may not be reproduced stored in a retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording nor otherwise without ADB SAFEGATE BV s prior written consent This manual could cont...

Страница 5: ... 18 3 3 4 Wiring 19 3 3 5 Earth Ground Lug 19 3 3 6 Optional Tethers 19 3 3 7 Series Wiring Isolation Transformers 20 3 4 Sign Mounting and Installation 22 3 4 1 General Guidelines 22 3 4 2 Overall Mounting Height 22 3 4 3 Sign Orientation 22 3 4 4 Sign Distance from Pavement Edge 23 3 5 Cord set and Extension Cords 23 3 6 Cord set Exit Location 4 24 3 7 Cord set Installation 25 3 7 1 Cord set Ins...

Страница 6: ... 39 5 1 Spare Parts 41 A 0 SUPPORT 43 A 1 ADB SAFEGATE Website 43 A 2 Recycling 44 A 2 1 Local Authority Recycling 44 A 2 2 ADB SAFEGATE Recycling 44 L 858 AGSF TABLE OF CONTENTS vi Copyright ADB Safegate All Rights Reserved ...

Страница 7: ...11 Cord set Location 4 Standard 24 Figure 12 Cord set Location 1 Non typical 25 Figure 13 Cord set Location 2 Non typical 26 Figure 14 Cord set Location 3 Standard 27 Figure 15 Halogen Sign Power Supply 44A7199 200 with Cover Removed 32 Figure 16 Halogen Wiring Diagram 43A02656 Sheet 1 33 Figure 17 Halogen Wiring Diagram 43A02656 Sheet 2 34 Figure 18 Halogen Lamps Out Monitoring Diagram 43A2656 Sh...

Страница 8: ...L 858 AGSF List of Figures viii Copyright ADB Safegate All Rights Reserved ...

Страница 9: ...23 Table 7 Cord set and Extension Cord Parts 24 Table 8 Table 3 5 Cord set Location 4 Parts 25 Table 9 Cord set Location 1 Parts 25 Table 10 Cord set Location 2 Parts 26 Table 11 Flexible Conduit Connectors 27 Table 12 Cord set Location 3 Parts 27 Table 13 L 858 Taxiway and Runway Sign Maintenance 29 Table 14 Halogen Sign Power Supply LEDs 32 Table 15 Halogen Sign Power Supply Connections 32 Table...

Страница 10: ...L 858 AGSF List of Tables x Copyright ADB Safegate All Rights Reserved ...

Страница 11: ...o observe this warning may result in personal injury death or equipment damage ARC Flash may cause blindness severe burns or death WARNING Wear personal protective equipment Failure to observe may result in serious injury WARNING Do not touch Failure to observe this warning may result in personal injury death or equipment damage CAUTION Failure to observe a caution may result in equipment damage Q...

Страница 12: ...ment with safety devices as specified by applicable safety regulations If safety devices must be removed for installation install them immediately after the work is completed and check them for proper functioning prior to returning power to the circuit Failure to follow this instruction can result in serious injury or equipment damage Additional Reference Materials Important Information IEC Intern...

Страница 13: ...ation will help you operate the system safely and efficiently Before starting this equipment check all safety interlocks fire detection systems and protective devices such as panels and covers Make sure all devices are fully functional Do not operate the system if these devices are not working properly Do not deactivate or bypass automatic safety interlocks or locked out electrical disconnects or ...

Страница 14: ...contain electrostatic devices Protect from electrostatic discharge Electronic modules and components should be touched only when this is unavoidable e g soldering replacement Before touching any component of the cabinet you shall bring your body to the same potential as the cabinet by touching a conductive earthed part of the cabinet Electronic modules or components must not be brought in contact ...

Страница 15: ...e recommended maintenance procedures in the product manuals Do not service or adjust any equipment unless another person trained in first aid and CPR is present Connect all disconnected equipment ground cables and wires after servicing equipment Ground all conductive equipment Use only approved ADB SAFEGATE replacement parts Using unapproved parts or making unapproved modifications to equipment ma...

Страница 16: ...L 858 AGSF Safety 6 Copyright ADB Safegate All Rights Reserved ...

Страница 17: ...2 0 Halogen Signs L 858 Taxiway Runway Signs installation and maintenance manual 96A0286 Rev AT 2020 09 16 7 Copyright ADB Safegate All Rights Reserved ...

Страница 18: ...n the given sequence 2 2 FAA Sign Introduction See Figure 1 This section describes the L 858 standard VA and low VA taxiway and runway signs referred to in Table 1 Figure 1 L 858 Taxiway and Runway Sign 1 Module Table 1 L 858 Taxiway and Runway Signs Sign Type Purpose Legend Color Background Color L 858Y Taxiway Direction Destination Boundary Black Yellow L 858R Mandatory Sign White Red L 858B Run...

Страница 19: ...ination and Boundary Informational Sign FAA L 858R Mandatory Sign FAA L 858L Runway Taxiway Location Sign These signs are designed to guide pilots to a particular point on the field identify holding positions identify taxiway and runway intersections and prohibit aircraft entry into designated areas FAA L 858B Runway Distance Remaining Sign The L 858B is used at 1 000 foot intervals adjacent to th...

Страница 20: ...ign Class No Overall Mounting Height in cm L 858Y R L 1 1 18 45 7 12 30 5 2 3 5 2 3 5 1 2 1 2 29 7 75 5 L 858Y R L 2 2 24 61 15 38 1 2 3 5 2 3 5 1 2 1 2 35 7 90 8 L 858Y R L 3 3 30 76 2 18 45 7 2 3 5 2 3 5 1 2 1 2 41 7 106 L 858B 4 4 48 122 40 101 6 2 3 5 2 3 5 1 2 1 2 58 2 147 8 L 858B 5 5 30 76 2 25 63 5 2 3 5 2 3 5 1 2 1 2 41 7 106 Sign Lengths Inches Centimeters Size No 1 Module 2 Module 3 Mod...

Страница 21: ... W 2 8 0 97 450 4 1 300 W 4 0 99 250 5 1 200 W 2 0 99 155 Low VA Halogen Lamps Sign Size No of Modules Trans former No of Lamps Sign Power Factor Volt Amp VA Load 48 Watt Lamps Style 3 5 Step Signs 2 8 6 6 A 1 1 200 W 1 0 97 105 1 2 300 W 2 0 98 145 1 3 500 W 3 0 98 190 1 4 500 W 4 0 98 233 2 3 1 300 W 2 0 98 145 2 3 2 500 W 4 0 98 233 2 3 3 500 300 W 6 0 98 350 2 3 4 500 W 2 8 0 97 440 4 1 500 W ...

Страница 22: ...e lengths up to 4 modules Retrofitting a sign is fast and easy It typically takes 20 minutes to retrofit a 2 module sign The retrofit process converts the sign to the same type as an existing ADB SAFEGATE ETL certified sign Reduced Maintenance Costs An LED sign virtually eliminates runway shutdowns due to the long life LED light source It eliminates relamping expenses and reduces ongoing maintenan...

Страница 23: ...al Lamps Out Indicator Halogen Signs Only The Lamps Out Indicator LOI is an optional component used in conjunction with the Signature Series sign electronics to give a visual indication that a lamp has failed This allows airport personnel to quickly find a sign with a failed lamp The LOI flashes a small blue LED with a narrow field of view designed for direct viewing only from one side of the sign...

Страница 24: ...gure 2 Optional On Off Switch 2 2 3 L 858 Signs Required Equipment Refer to Table 2 for required equipment that is supplied Refer to Table 3 for required equipment that is not supplied Table 2 Required Equipment Supplied Description Quantity L 858 sign As required Instruction manual 2 per order L 858 tether assembly As required Table 3 Required Equipment Not Supplied Description Quantity L 867 Bas...

Страница 25: ...e sign size and module 2 Pour your concrete pad according to the following requirements a minimum of 30 inches 762 mm wide extending a minimum of 6 inches 152 4 mm beyond the end of the supports The sign pad needs to be flat and level in the area where the sign mounting flanges are located See FAA AC 150 5345 30 Figure 126 The mounting floor flange is nominally 5 0 inches wide x 7 50 inches long a...

Страница 26: ...after the concrete sets customer supplied Check with the manufacturer for their recommendations as applied to your airport site Example Hilti Kwik Bolt 3 Standard Thread 304 Stainless Steel Note With either anchoring system the allowable load for any specific bolt is dependent upon several factors type of concrete depth of embedment edge distance anchor spacing etc ADB can advise the customer of v...

Страница 27: ...concrete pad 2 To insure that the sign assembly is mounted flat on the concrete pad first loosen all three hex set screws found on each frangible coupling that are installed on the sign See Figure 8 Once all the hex screws are loosened each of the sign legs will float free inside the frangible coupling that is screwed into the mounting flange Second use a bubble digital or laser level to verify th...

Страница 28: ...nd top lid if removed Refer to Repair for more information on installing the lid 3 3 3 Optional Lamps Out Indicator Mounting See Figure 6 Signs with optional Lamps Out Indicator LOI are factory installed and shipped with an LED mounted on one side of the sign The LOI LED comes wired and is set at medium intensity The LOI can be used only on halogen lamp Style 2 and Style 3 signs Figure 6 Lamps Out...

Страница 29: ...r lighting circuits use current edition of AC 150 5340 30 Design and Installation Details for Airport Visual Aids for system reference and material needs 3 3 5 Earth Ground Lug WARNING Signs must be properly grounded to true earth ground Failure to observe this warning may result in personal injury death or equipment damage The earth ground lug is located on the outside frame of the sign to permit...

Страница 30: ...es to provide the total wattage required for operation If unsure of the isolation transformer s required for the sign refer to the Sign Load Transformer Requirements section in this user manual When a high wattage isolation transformer is required it is permissible to use two lower wattage isolation transformers instead This can only be done if they are series wired and provided the total wattage ...

Страница 31: ...Description Part Number Quantity 1 L 830 series wire kit 94A0173 1 2 Style 11 receptacle kit 70A0046 1 3 Jumper wire 89A0154 6 feet 4 Style 4 plug kit 70A0045 2 Note See above concerning phasing when transformers are in series Figure 9 Series Wiring Isolation Transformer Installation Note Male cord set supplied with the sign 96A0286 Rev AT 2020 09 16 21 Copyright ADB Safegate All Rights Reserved ...

Страница 32: ...ngible coupling portion of the sign s mounting legs Install auxiliary equipment such as isolation transformers in a light base embedded in the ground 3 4 2 Overall Mounting Height Install signs so that the overall height above the surrounding ground of the sign assembly including mounting supports does not exceed heights given in Table 6 and the clearances of aircraft wings as specified in AC 150 ...

Страница 33: ...dule installation with periodic ILS flight checks to ensure that signs do not cause interference with the ILS electronic signal 3 4 4 Sign Distance from Pavement Edge Refer to Table 5 for the distance of signs from the pavement edge Refer to AC 150 5340 18 for more information on the location of different types of taxiway signs Table 5 Recommended Sign Distance from Pavement Edge Sign Size Distanc...

Страница 34: ...d set length is required for internal sign connections Usable exterior cord set length is equal to the cord set length minus a minimum of 30 inches varies with sign size and cord set exit location NOTE C Receptacle may be connected to plug on 73A0107 X 73A0109 8 cord set or standard 31 inch 787 4 mm L 823 cord set NOTE D Receptacle must be connected to plug on Plug Type II Class A and Style 1 supp...

Страница 35: ...mbers for three power leg cord set installation locations and mounting configurations 3 7 1 Cord set Installation Reference Numbers This subsection provides special cord set locations with parts and part numbers See Figure 12 for the ordering code for the L 858 sign Special cord set installation reference numbers are located in the ordering code 3 7 2 Cord set Exit Location 1 Figure 12 shows cord ...

Страница 36: ...ed 3 NOTE C Requires a separate line item on the purchase order 3 7 3 Cord set Exit Location 2 Figure 13 shows cord set location 2 Refer to Table 10 for cord set location 2 parts and part numbers Figure 13 Cord set Location 2 Non typical Table 10 Cord set Location 2 Parts Item Description Supplier Part Number Note 1 Base flange ADB Safegate 62A2142 or 62A2146 D 2 L 823 cord set 16 2 SOW 600 V ADB ...

Страница 37: ... 44 45 mm diameter hole ADB Safegate 6 1 1 4 inch 31 75 mm flexible conduit male connector Contractor 7 1 1 4 inch 31 75 mm flexible conduit Contractor 8 1 1 4 inch 31 75 mm flexible conduit male connector Contractor 9 1 1 2 x 1 1 4 in 38 1 x 31 75 mm hex reducer bushing Contractor 3 7 4 Cord set Exit Location 3 Figure 14 shows cord set location 3 Refer to Table 12 for cord set location 3 parts an...

Страница 38: ... mm L 867B base ADB Safegate 2124 C NS Gasket ADB Safegate 2052 B D Notes 10 NOTE A Shown for reference only Part supplied with sign 11 NOTE B Requires a separate line item on purchase order 12 NOTE C Refer to Figure 12for extension cords available if different extension cord length is required 13 NOTE D Gasket is sold separately 14 Note E Supplied by others L 858 AGSF Installation 28 Copyright AD...

Страница 39: ... to perform the following tasks Observe and follow the safety instructions in this document and all other related documentation Always remove input power to a sign before making any wiring connections Failure to observe this warning may result in personal injury death or equipment damage 4 3 1 Introduction This section provides troubleshooting information for the L 858 taxiway and runway signs The...

Страница 40: ...out If no status LEDs light or one or both lights solidly and power is applied to the input then the power supply needs to be replaced 1 Light Panels are too dim Power supply fault or CCR is not operating correctly 1 Check the CCR s output current Jumper P6 on Power Supply is set incorrectly or missing Check the P6 jumper setting and compare to chart on Figure 15 to confirm or correct placement of...

Страница 41: ...ff and on also during this testing period When the testing is done the D13 red LED should be off and the D12 green LED should blink about once per second If the lamps do not illuminate and the onboard Red LED D13 comes on there is an open in the output current loop to the lamps or a burnt out lamp Remove the input power and check the output wiring for correct polarity and opens or shorts referring...

Страница 42: ...supply board Red D13 Indicates the power supply board assembly is not able to maintain a regulated lamp current This also indicates that at least one lamp is burnt out 4 3 4 Halogen Lamp Power Supply Connections If you replace the power supply board refer to Table 15 for the power supply board connections See also Schematics Refer to Checking the Halogen Lamp Sign Power Supply Table 15 Halogen Sig...

Страница 43: ...S CONTINUE TO NEXT LAMP RED LEADS L2 THRU L7 IF REQ D PRIMARY LAMPS NOTES 1 USE WIRE LEAD KIT 94A0653 XXXXX 2 PRIMARY LAMPS ARE USED IN ALL SIGNS AND BACK UP LAMPS ARE USED IN SXXX XXX2XXX ONLY 3 SEE SHEET 2 FOR STYLE 2 AND SHEET 3 FOR LAMPS OUT FLASHER OPTION P13 P12 P14 P7 P8 P9 P1 P2 P3 P4 44A7156 X00 P2 RED WHT P1 RED P1 RED P2 RED WHT OPTIONAL SWITCH IF SWITCH IS NOT USED SPLICE CABLE LEADS T...

Страница 44: ...ng Copyright Ó 2013 ADB Airfield Solutions ASSOCIATED DRAWINGS DRAWN BY DRAWN DATE SCALE DRAWING NUMBER DRAWING TITLE REV SHEET NUMBER LAST LAMP LEAD RETURNS TO COM FOR ADDITIONAL MODULES CONTINUE TO NEXT LAMP LEADS 2 THRU 7 IF REQ D LEAD 3 LEAD 2 LEAD 1 T1 6 0 COM IN 6 2 JUMPER 3 OPTIONAL SWITCH JUMPER BLACK IF SWITCH IS NOT USED WIRE CABLE LEADS DIRECTLY TO TX 4 43A2656 LWH 19NOV01 N A 2 OF 4 I ...

Страница 45: ...AWING NUMBER REV SHEET NUMBER CONTROLLED COPY DRAWING TITLE APPROVED BY DATE SCALE Information contained on this drawing is to be used expressly in accord with purpose for which it was submitted Any disclosure of this information is strictly prohibited except as ADB Airfield Solutions llc may otherwise agree in writing Copyright Ó 2003 ADB Airfield Solutions llc Unauthorized duplication of this do...

Страница 46: ...44A6225 ACTIVE BALLAST ASSY T1 T2 LA2 LA1 T1 T2 LA2 LA1 LB2 LB1 3 4 J1 BR BR AC1 AC2 44A6251 1 RECTIFIER ASSY LB2 LAST LAMP LEAD RETURNS TO LB2 FOR ADDITIONAL MODULES CONTINUE TO NEXT LAMP LEADS 2 THRU 7 IF REQ D LB2 LEAD 1 PRIMARY LAMPS LB1 J1 BR BR AC1 AC2 44A6251 1 RECTIFIER ASSY 44A6225 ACTIVE BALLAST ASSY T1 T2 LA2 LA1 LB2 LB1 T1 T2 LA2 LA1 OPTIONAL SWITCH BLACK T2 IF SWITCH IS NOT USED SPLIC...

Страница 47: ...bserve this warning may result in personal injury death or equipment damage To replace lamp s perform the following procedure 1 Turn off the power to the sign 2 See Figure 20 Remove the lamp cover 1 by rotating the lamp cover 1 counterclockwise Figure 20 Halogen Lamp Replacement Shown with Backup Lamp 3 Disconnect lamp leads 4 Note The back up lamp is identified by either a B or the words Back up ...

Страница 48: ...Disregard lamp orientation arrow and associated note on the lamp This note DOES NOT apply to halogen signs See Figure 20 Replace the lamp cover 1 by rotating the lamp cover 1 clockwise until finger tight then turn one half turn further to insure a watertight seal Replace the gasket if worn or damaged L 858 AGSF Maintenance 38 Copyright ADB Safegate All Rights Reserved ...

Страница 49: ...mps Power 1 Power through leg without ON OFF switch 2 Power through leg with ON OFF switch 3 Power through side without ON OFF switch3 4 Power through side with ON OFF switch3 5 Customer provided entry without ON OFF switch 2 3 6 Customer provided entry with ON OFF switch 2 3 9 Power through bottom without ON OFF switch3 A Power through bottom with ON OFF switch3 Tether 0 No tether3 1 One tether o...

Страница 50: ... 1 2 Size 2 3 Size 3 and 5 Paint Coverage A Solid black only 1 C Clear paint top only Paint Color R Red Y Yellow B Black1 Notes 1 For option A solid customer must select option B black Option C clear can be paired with either red or yellow Optional Lamps Out Indicator Kit Note Used to add lamps out indicator on existing tungsten halogen signs 44A6173 X X X 94A0373 L 858 AGSF Halogen Sign Parts 40 ...

Страница 51: ...Note If you have a Halogen Sign with the 44A6225 X top mounted power supply please see the manual 96A0286 on our Web site If you wish to convert the old power supply 44A6225 X to the new power supply 44A7199 200 please call your ADB Safegate representative When servicing a power supply for a halogen guidance sign ADB Safegate recommends the sign be retrofitted to LED using an LED retrofit kit 94A0...

Страница 52: ...21 A 63A0989 Lamp Cover Seal Figure 21 A 2990 40 827 48W Lamp Figure 21 A 73A0107 72 Cordset 72 Figure 21 A 62A2146 High Wind Mounting Flange 4 BOLT Figure 21 B 62A2142 Standard Mounting Flange 2 Bolt Figure 21 B 60A2678 10 Frangible Coupling size 1 signs mode 2 Figure 21 B 60A2678 20 Frangible Coupling size 2 signs mode 2 Figure 21 B 60A2678 30 Frangible Coupling size 3 and size 5 signs mode 2 Fi...

Страница 53: ...hen you have an airfield lighting or system control system problem it is our goal to support airfield maintenance staff as quickly as possible To support this effort we ask that you have the following information ready before calling The airport code If not with an airport then company name prefer customer id number Contact phone number and email address Product with part number preferable or prod...

Страница 54: ...ses as well as supplier components and sub contractor operations ADB SAFEGATE offers a recycling program for our products to all customers worldwide whether or not the products were sold within the EU ADB SAFEGATE products and or specific electrical and electronic component parts which are fully removed separated from any customer equipment and returned will be accepted for our recycling program A...

Страница 55: ... 46 0 40 699 17 00 Fax 46 0 40 699 17 30 Email marketing adbsafegate com Internet www adbsafegate com ADB SAFEGATE Airfield Technologies Ltd China ADB SAFEGATE China Unit 603 D Block CAMIC International Convention Center No 3 Hua Jia Di East road ChaoYang district Beijing 100102 P R China Contact Tel 86 10 8476 0106 Fax 86 10 8476 0090 Email china safegate com Internet www adbsafegate com ADB SAFE...

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