6
PAGE HEADER HERE
5000 SERIES IN-LINE NUTRUNNERS
25
22
23
21
16
14
13
26
15
20
18
17
19
11
24
10
9
8
7
6
12
1
30
27
29
3
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.4-1.6 Nm
(12-14 IN-LBS)
2 PLACES
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 8.3-8.5 Nm
(73-75 IN-LBS)
2 PLACES
PRESS FLUSH TO BELOW
MOTOR HOUSING DIAMETER
29
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.4-1.6 Nm
(12-14 IN-LBS)
5 PLACES
SEE NOTE #1
MOTOR PINION IS PART OF GEARBOX
ASSEMBLY (SHOWN FOR CLARITY)
LUBRICATE INTERNAL O-RING PER NOTE #3
AND SLIDE PINION ONTO MOTOR SHAFT
UNTIL O-RING SEATS IN GROOVE.
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.9-2.5 Nm
(17-22 IN-LBS)
4 PLACES
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.9-2.5 Nm
(17-22 IN-LBS)
4 PLACES
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.4-1.6 Nm
(12-14 IN-LBS)
25
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.4-1.6 Nm
(12-14 IN-LBS)
5 PLACES
LUBRICATE MOTOR SPLINE
SHAFT PER NOTE #1
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 2.5-2.9 Nm
(22-26 IN-LBS)
6 PLACES
28
2
28
32
31
4
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.4-1.6 Nm
(12-16 IN-LBS)
ASSEMBLE THRU GROUND TERMINAL
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.4-1.6 Nm (12-14 IN-LBS)
5
SEE NOTE #3
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.4-1.6 Nm
(12-14 IN-LBS)
TOOL LEVER
POSITION TOOL CONNECTOR
KEYWAY 90° FROM TOOL LEVER,
AS SHOWN
SUB-ASSEMBLY
3) O-RINGS: LUBRICATE WITH O-RING LUBE
2) BEARINGS: LUBRICATE WITH
CHEVRON SR1 GREASE
1) GEARS & SPLINES: LUBRICATE WITH DOW CORNING
MOLYKOTE BR2 PLUS GREASE.
ASSEMBLY INSTRUCTIONS
ITEM #
PART NUMBER
QTY.
DESCRIPTION
1
26058
1
MOTOR ASM., 5000 SERIES
2
26198
1
THRUST WASHER
3
26074
1
BELLEVILLE WASHER
4
SEE CHART
1
GEARBOX ASM. - TRIPLE STEP
5
20913
2
PIN, RETAINING
6
26077
2
M-F THREADED HEX STANDOFF
7
26095
1
LED BOARD ASM.
8
26078
2
SCREW, SHC 4-40X.312, STEEL, BLACK OXIDE
9
26080
1
O-RING, LED LIGHT RING COVER
10
26079
1
LIGHT RING COVER, LED
11
26082
1
LEVER HANDLE
12
26088
6
SCREW, BHC 8-32X.25, STEEL, BLACK OXIDE
13
26102
1
TOOL CONNECTOR ASM., LEVER
14
25745
4
SCREW, BHC 4-40X.188, STEEL, BLACK OXIDE
15
25102
1
SCREW, BHC 4-40X.188, STEEL, BLACK OXIDE
16
25847
1
TID BOARD ASM.
17
24934
2
SCREW, FHC 4-40 X .312, STEEL, BLACK OXIDE
18
25071
1
SPRING, LEVER
19
25074
1
LEVER ASSEMBLY
20
20061
2
SCREW, LEVER
21
26084
1
HANDLE COVER, MFB
22
24706
1
REV BUTTON SUB-ASSEMBLY
23
24683
1
SPRING, REV BUTTON
24
24679
1
RETAINING RNG
25
24940
10
SCREW, FHSC 4-40 X .25 LG., STEEL, BLACK OXIDE
26
26083
1
HANDLE COVER
27
20534
1
3000 SERIAL/MODEL LABEL
28
26081
2
MOTOR HOUSING COVER
29
25385
8
SCREW, FHSC 6-32 X .375, STEEL
30
22141
1
SAFETY LABEL
31
23793
1
REACTION BAR
32
23792
1
RETAINING NUT, HEX
MODEL # GEARBOX ASM.
AES35280AV
26202
AES35350AV
26203
AES35420AV
26201
AES35515AV
26200
AES35635AV
26129
Assembly for: AES35280AV, AES35350AV, AES35420AV, AES35515AV, AES35635AV