PAGE HEADER HERE
5000 SERIES IN-LINE NUTRUNNERS
8
7
6
5
4
29
26
27
25
20
18
17
30
19
24
22
21
23
15
28
14
13
12
11
10
32
16
1
34
31
9
33
3
THIS SCREW IS ALREADY ASSEMBLED
INSIDE OF GEAR CARRIER ASSEMBLY
(SHOWN FOR CLARITY)
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 40 Nm (30 FT-LBS)
SEE NOTE #1
9
PRESS
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.4-1.6 Nm
(12-14 IN-LBS)
2 PLACES
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 8.3-8.5 Nm
(73-75 IN-LBS)
2 PLACES
PRESS FLUSH TO BELOW
MOTOR HOUSING DIAMETER
33
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.4-1.6 Nm
(12-14 IN-LBS)
5 PLACES
SEE NOTE #1
MOTOR PINION IS PART OF GEAR TRAIN
ASSEMBLY (SHOWN FOR CLARITY)
LUBRICATE INTERNAL O-RING PER NOTE #3
AND SLIDE PINION ONTO MOTOR SHAFT
UNTIL O-RING SEATS IN GROOVE.
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.9-2.5 Nm
(17-22 IN-LBS)
4 PLACES
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.9-2.5 Nm
(17-22 IN-LBS)
4 PLACES
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.4-1.6 Nm
(12-14 IN-LBS)
29
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.4-1.6 Nm
(12-14 IN-LBS)
5 PLACES
LUBRICATE MOTOR SPLINE
SHAFT PER NOTE #1
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 2.5-2.9 Nm
(22-26 IN-LBS)
6 PLACES
32
2
35
36
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.4-1.6 Nm
(12-14 IN-LBS)
ASSEMBLE THRU GROUND TERMINAL
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.4-1.6 Nm (12-14 IN-LBS)
APPLY LOCTITE 243 (BLUE)
TIGHTEN TO 1.4-1.6 Nm
(12-14 IN-LBS)
SEE NOTE #3
TOOL LEVER
POSITION TOOL CONNECTOR
KEYWAY 90° FROM TOOL LEVER,
AS SHOWN
SUB-ASSEMBLY
3) O-RINGS: LUBRICATE WITH O-RING LUBE
2) BEARINGS: LUBRICATE WITH
CHEVRON SR1 GREASE
1) GEARS & SPLINES: LUBRICATE WITH DOW CORNING
MOLYKOTE BR2 PLUS GREASE.
ASSEMBLY INSTRUCTIONS
5
ITEM #
PART NUMBER
QTY.
DESCRIPTION
1
26058
1
MOTOR ASM., 5000 SERIES
2
26198
1
THRUST WASHER
3
26074
1
BELLEVILLE WASHER
4
SEE CHART
1
GEAR TRAIN ASM.
5
20912
1
WAVE SPRING --- 3000 SERIES
6
SEE CHART
1
ASSEMBLY, GEAR CARRIER
7
20911
2
BELLEVILLE WASHER
8
20923
1
INLINE HEAD ASSY - 1/2 IN DRIVE
9
20913
4
PIN, RETAINING
10
26077
2
M-F THREADED HEX STANDOFF
11
26095
1
LED BOARD ASM.
12
26078
2
SCREW, SHC 4-40X.312, STEEL, BLACK OXIDE
13
26080
1
O-RING, LED LIGHT RING COVER
14
26079
1
LIGHT RING COVER, LED
15
26082
1
LEVER HANDLE
16
26088
6
SCREW, BHC 8-32X.25, STEEL, BLACK OXIDE
17
26102
1
TOOL CONNECTOR ASM., LEVER
18
25745
4
SCREW, BHC 4-40X.188, STEEL, BLACK OXIDE
19
25102
1
SCREW, BHC 4-40X.188, STEEL, BLACK OXIDE
20
25847
1
TID BOARD ASM.
21
24934
2
SCREW, FHC 4-40 X .312, STEEL, BLACK OXIDE
22
25071
1
SPRING, LEVER
23
25074
1
LEVER ASSEMBLY
24
20061
2
SCREW, LEVER
25
26084
1
HANDLE COVER, MFB
26
24706
1
REV BUTTON SUB-ASSEMBLY
27
24683
1
SPRING, REV BUTTON
28
24679
1
RETAINING RNG
29
24940
10
SCREW, FHSC 4-40 X .25 LG., STEEL, BLACK OXIDE
30
26083
1
HANDLE COVER
31
20534
1
3000 SERIAL/MODEL LABEL
32
26081
2
MOTOR HOUSING COVER
33
25385
8
SCREW, FHSC 6-32 X .375, STEEL
34
22141
1
SAFETY LABEL
35
20847
1
REACTION BAR
36
20455
1
FIXTURE NUT, INLINE --- 3000 SERIES
MODEL NO. GEAR TRAIN ASM. GEAR CARRIER ASM.
AES35075AV
26116
20924
AES35090AV
26115
26117
AES35110AV
26114
20924
AES35135AV
26113
26117
AES35170AV
26111
26117
Assembly for: AES35075AV, AES35090AV, AES35110AV, AES35135AV, AES35170AV