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WARRANTY

The ACI Immersion Series temperature sensors are covered by ACI’s Five (5) Year Limited Warranty, which is 
located in the front of ACI’S SENSORS & TRANSMITTERS CATALOG or can be found on ACI’s website: 
www.workaci.com.

TROUBLESHOOTING

PROBLEM

Sensor reading is incorrect

Sensor reads infinity/very high resistance

Sensor reads low resistance

Erratic readings 

SOLUTION(S)

Verify sensor wiring to controller is not damaged and has continuity.

Verify sensor or wires are not shorted together.

Verify controller is setup for correct sensor curve.

Disconnect wires from sensor terminal block, tighten terminal block 

screws down, and take a resistance (ohm) reading with a multimeter.

Compare the resistance reading to the Temperature Vs Resistance 

Curves online: 

http://www.workaci.com/content/thermistor-curves-0 

 

Verify proper mounting location to confirm no external factors are 

affecting reading.

Sensor or wires are open.

Sensor or wires are shorted together.

Condensation on PCB board

Bad wire connections.

Automation Components, Inc.

2305 Pleasant View Road  |  Middleton, WI 53562

Phone:

 1-888-967-5224  |  

Website:

 workaci.com

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WIRING INSTRUCTIONS

Open the cover of the enclosure. ACI recommends 16 to 26 AWG twisted pair wires or shielded cable for 
all sensors. Signal wiring must be run separate from low and high voltage wires (24/120/230VAC). All ACI 
thermistors and RTD temperature sensors are both non-polarity and non-position sensitive. All 
thermistor type units are supplied with (2) flying lead wires, and all RTD’s are supplied with (2) or (3) 
flying lead wires – see 

FIGURE 6 

(below). The number of wires needed depends on the application. 

Connect thermistor/RTD wire leads to controller analog input wires using wire nuts, terminal blocks, or 
crimp style connectors. All wiring must comply with all local and National Electric Codes. After wiring, 
attach the cover to the enclosure. 

Note:

 When using a shielded cable, be sure to connect only (1) end of the shield to ground at the controller. 

Connecting both ends of the shield to ground may cause a ground loop. When removing the shield from 
the sensor end, make sure to properly trim the shield to prevent any chance of shorting.

Note: 

If the controller requires a (2) wire input for a RTD, connect the (2) common wires(same color) 

together. If the controller requires (3) wires, use (3) individual wires.

THERMISTOR OR

RTD 2WIRE

WIRE NUT

RTD 3WIRE

SAME COLOR WIRES

WIRE NUT

WIRING FROM CONTROLLER

ANALOG INPUT

WIRING FROM CONTROLLER

ANALOG INPUT

3-WIRE RTD WIRING

2-WIRE THERMISTOR or RTD WIRING

FIGURE 7: 

TEMPERATURE WIRING

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