background image

Symptom Possible Cause

Corrective Action

Low 
discharge 
pressure

Insufficient refrigerant charge.

Check subcooling, check for leak. Repair leak and add 
refrigerant.

Defective or improperly adjusted 
expansion valve.

Check superheating and adjust thermal expansion 
valve.

Low suction pressure.

See “low suction pressure”.

Faulty condenser temperature controls. 
(Condensing fan cycle switch).

Check condenser controls and reset to obtain desired 
condensing temperature.

Compressor 
short cycles

Thermostat location or controls 
malfunction.

Check thermostat, check heat anticipator setting.

Improper refrigerant charge.

Check subcooling, verify superheat.

Defective high or low pressure control.

Check high or low pressure switch.

Liquid floodback.

Possible tight bearings, see page 30.

Defective expansion valve.

Check thermal expansion valve and superheat.

Poor air distribution.

Check ductwork for recirculating.

High discharge pressure.

See “high discharge pressure”.

Leaking discharge valves in 
compressor.

See “high suction pressure”.

Low airflow at evaporator(s).

Check blower operation and airstream restrictions.

Incorrect unit selection (oversized).

Contact factory.

Compressor 
loses oil

Refrigerant leak.

Check system for leaks. Repair leaks and add 
refrigerant.

Short cycling.

Check low pressure control settings.

Refrigerant flood back.

Check thermal expansion valve setting. Check for 
refrigerant overcharge. Check crankcase heaters.

Improper piping or traps.

Verify proper piping slopes.

Reheat flush cycle inadequate.

Contact factory.

Not enough 
cooling 
or lack of 
cooling

Refrigeration undercharged.

Check subcooling. Adjust charge, if necessary.

Dirty filter or evaporator coil.

Check filter, coil and airflow.

Dirty or clogged condenser coil.

Check coil and airflow.

Air or other non-condensables in 
system.

Check equalized high side pressure with equivalent 
outdoor temperature.

Defective compressor.

See “high suction pressure”.

Restriction in suction and liquid line.

Check for restrictions in refrigerant circuit.

Control contacts stuck.

Check wiring.

Excessive load.

Add more equipment or reduce room load.

Liquid line  
is frosted  
or wet

Restriction in liquid line.

Clear restriction upstream of point of frosting.

Troubleshooting – Refrigeration Circuit

Always have a completed Pre Start-Up Checklist, Unit Start-Up Checklist and Optional Accessories Checklist prior to 
requesting parts or service information.

34

Model MPX Make-Up Air Unit

Model XMPX Make-Up Air Unit

Содержание XMPX Series

Страница 1: ...r seismic activity are present If more information is needed contact a licensed professional engineer before moving forward 1 Follow all local electrical and safety codes as well as the National Elect...

Страница 2: ...ed to be taken to prevent deterioration of the unit during storage The user assumes responsibility of the unit and accessories during storage The manufacturer will not be responsible for damage during...

Страница 3: ...Center Components DDC Control Package 12 Digital Scroll Compressor Controller 12 Fan Proving Switch 12 Variable Frequency Drives VFD 13 Phase Monitor 13 Typical Wiring Diagram 14 15 Controller Sequenc...

Страница 4: ...Operation and Maintenance manuals for additional information Plenum and Plug Indirect Gas Fired Furnace Model PVF PCO3 Controller MPX Subassemblies Blower Each unit has just one backward curved blowe...

Страница 5: ...ATER 4 INCH FILTERS I H MPX H34 Unit Size Dimensions MPX H14 MPX H24 MPX H34 MPX H34 Furnaces Single Furnace Double Furnace A 54 3 67 2 72 2 76 2 B 86 6 96 7 97 7 97 7 C 34 0 36 4 33 2 33 2 D 48 1 58...

Страница 6: ...mage from occurring to the refrigerant system This unit contains a system that is pressurized with refrigerant and if it is damaged the refrigerant could leak into the atmosphere or cause bodily harm...

Страница 7: ...be level Shim as required to level 3 Install Ductwork Installation of all ducts should be done in accordance with SMACNA and AMCA guidelines Duct adapter provided to support ducts prior to setting the...

Страница 8: ...rovided with the P trap If local and area building codes permit the condensate may be drained from the P trap onto the roof but a drip pad should be provided beneath the outlet If local and area codes...

Страница 9: ...o overheat and eventually fail Maximum allowable imbalance is 2 To determine voltage imbalance use recorded voltage measurements in this formula Low Voltage Controller Circuitry Manufacturer recommend...

Страница 10: ...e Air Temperature Sensor All units are supplied with a Discharge Air Temperature Sensor that is to be eld installed prior to unit start up The sensor is to be installed at least three duct diameters d...

Страница 11: ...use Blocks 10 Step Down Transformers number varies Low Voltage Side 11 DDC Controller 12 Relays 13 Fan Proving Switch Dirty Filter Switch on side wall 14 Low Voltage Terminal Strip 15 Hot Gas Reheat C...

Страница 12: ...ch The unit uses a pressure switch to prove fan operation before operating any heating or cooling sequence It does this by verifying a difference in air pressure on both sides of the air supply fan Wh...

Страница 13: ...ed sensors and controlling devices such as CO2 sensors dehumidistats or pressure sensors Refer to the VFD manufacturer s information and unit speci c wiring diagram supplied with the unit For addition...

Страница 14: ...R R7 21 24 12 FPS NO C 90 NO3 OAI OAD ACC W BL Y PK Y BL W PK BL R 111 112 SUPPLY FAN M MAIN POWER TO UNIT GROUND L1 L2 L3 DB1 DS1 Y Y PM T1 T2 T3 PM C OUT DL1 4 D1 S4 S6 Y 1 2 ST1 O L 95 96 ST1 A2 A...

Страница 15: ...RESSOR RELAY CIRCUIT B R7 COMPRESSOR INTERLOCK RELAY CIRCUIT A R8 COMPRESSOR INTERLOCK RELAY CIRCUIT B RBV REHEAT VALVE CONDENSER RH HEAT RELAY RHV REHEAT VALVE HOT GAS REHEAT S1 EXHAUST SWITCH S3 SUP...

Страница 16: ...ehumidi cation Sequence The cooling is controlled to maintain the cooling coil set point The dehumidi cation sequence will be locked out when the OA is less than 10 F above the cold coil set point The...

Страница 17: ...the proving switch on the supply air blower and displays an alarm in case of blower failure DX Alarm The DDC monitors the refrigerant pressure and shuts off the refrigeration circuit in the case of hi...

Страница 18: ...to enable or disable speci c functions of the unit A unit speci c wiring diagram is included with each panel If speci ed by the owner the remote panel may have a Remote Interface factory installed ins...

Страница 19: ...Coil M 1 2 3 4 13 5 12 9 11 13 10 8 13 14 7 15 6 Service Valve for Subcooling Gauge High Side Pressure Drop Circuit A Pressure Port for Troubleshooting Valve Service Valve for Superheat and Low Side P...

Страница 20: ...le but excessive bubbles may indicate improper charge or a leak in the system A green dot means that moisture is below a safe operation level in the refrigerant while a yellow dot indicates moisture h...

Страница 21: ...n system is excessive cycling on and off The digital scroll compressor eliminates excessive cycling by allowing the compressor to continue to run but internal compression is eliminated in brief cycles...

Страница 22: ...Once the call for cooling exceeds 70 then the digital scroll will begin running again in conjunction with the xed scroll compressor see below System Start Up During unit start up amperage draw readin...

Страница 23: ...l mode during start up Use necessary precautions to avoid injury All data must be collected while the unit is running In order to measure volts and amps the control center door must be open and the un...

Страница 24: ...e Yes No If bubbles are visible in sight glass stop the start up process Refrigerant charge may not be adequate Consult factory Color of Center Dot Green Yellow Hot Gas Bypass Operational Yes No Not p...

Страница 25: ...which may cause personal injury or failure of the following components Fan Shaft Bearings Motor Fan Wheel Belt Tighten all fasteners and set screws securely and realign drive pulleys after adjustment...

Страница 26: ...cess doors open or without proper ductwork in place as the fan motors will overload Vibration Excessive vibration may be experienced during initial start up Left unchecked excessive vibration can caus...

Страница 27: ...low prior to contacting the factory please determine the following information Air ow problems can often be tied back to improper ductwork installation Be sure to install ductwork in accordance with S...

Страница 28: ...FD to regulate fan speed in response to various optional sensors such as dehumidistats pressure sensors or CO2 sensors These may be factory installed or they may be provided and installed by the owner...

Страница 29: ...t Check motor wiring Check motor nameplate versus supplied voltage Motor horsepower too low See speci cations and catalog for fan curves to determine if horsepower is suf cient Shorted windings in mot...

Страница 30: ...a 1 64 inch de ection per foot of span between sheaves Worn belt Replace Motor base or blower loose Tighten mounting bolts Bearing and drive misaligned Realign Noise being transmitted by duct Make sur...

Страница 31: ...ine voltage Check line voltage If more than 10 from compressor marking correcting is necessary Compressor motor protector open Motor thermal protector automatically resets Allow time 2 hours for compr...

Страница 32: ...erload If compressor is hot allow compressor to cool for two hours Recheck for open circuit Improper refrigerant charge Check subcooling Improperly wired Review wiring schematics Loose wiring Check al...

Страница 33: ...ove non condensable from system Dirty condenser coil Clean condenser coil Condenser fan not running or running backwards Check electrical circuit and fuse Check fan cycling controls High load conditio...

Страница 34: ...n oversized Contact factory Compressor loses oil Refrigerant leak Check system for leaks Repair leaks and add refrigerant Short cycling Check low pressure control settings Refrigerant ood back Check t...

Страница 35: ...air ow Check air ow check lters check drive for loose parts or belts Malfunctioning or defective expansion valve Check bulb of thermal expansion valve Frost on evaporator coil Hot gas bypass valve not...

Страница 36: ...ess panels and unit components can be heavy and serious injury may occur This unit requires minimal maintenance to operate properly To ensure proper operation and longevity the following items should...

Страница 37: ...ted and require no further lubrication under normal use Normal use being considered 20 F to 120 F and in a relatively clean environment Some bearings are relubricatable and will need to be re greased...

Страница 38: ...less may be used to clean coils with a n thickness over 0 0095 inches thick TEST THE SPRAY PRESSURE over a small corner of the coil to determine if the ns will withstand the spray pressure For coils...

Страница 39: ...____________________________ _________________________________________________ Date __________________ Time _____________ AM PM Notes ___________________________________________ ______________________...

Страница 40: ...transportation prepaid Motors are warranted by the motor manufacturer for a period of one year Should motors furnished by Accurex prove defective during this period they should be returned to the nea...

Отзывы: