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Accu-Flo Meter Service Red Jacket AGUMP150S1, Установка, эксплуатация, обслуживание и запасные части

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A

BOUT THIS

M

ANUAL

This preface describes the organization of this manual, explains symbols and typo-
graphical conventions used, and defines vital terminology.  This manual is for personnel
who install Red Jacket submersible pumps for petroleum.  It contains the information
required for working in the pit.  It also contains a table of figures, a list of abbreviations,
appendixes with the warranty and parts list, and an index.

NOTICE

WARNING

DANGER

CAUTION

The following defined terms are used throughout this manual to bring attention to the
presence of hazards of  various risk levels, or to important information concerning use
of the product.

O

RGANIZATION

This manual is organized into four chapters: 

Chapter 1: Red Jacket Submersible Pump describes the basic components of the 
system. 

Chapter 2: Installation provides safety notices and gives step-by-step instructions for
installing and wiring the pump, tandem pumps and control boxes.  It also describes how
to adjust the Functional Element. 

Chapter 3: Testing the installation describes testing the various components of the 
system after it has been installed. 

Chapter 4: Service and Repair describes how to remove a pump and replace the UMP,
information on replacing the Functional Element, capacitor, and replacement pump
installation instructions.  

T

YPOGRAPHICAL

C

ONVENTIONS

The various symbols and typographical conventions used in this 
manual are described here. 

Indicates a tip or reminder.

T

ERMINOLOGY

Indicates the presence of a hazard that will cause severe per-
sonal injury, death, or substantial property damage if ignored.

Indicates the presence of a hazard that can cause severe per-
sonal injury, death, or substantial property damage if ignored.

Indicates the presence of a hazard that will or can cause minor
personal injury or property damage if ignored.

Indicates special instructions on installation, operation, or
maintenance that are important but not related to personal
injury hazards.

iii

Содержание Red Jacket AGUMP150S1

Страница 1: ...042 153 1 Rev C 12 00 4 Submersible Petroleum AG Pumps INSTALLATION OPERATION SERVICE REPAIR PARTS ...

Страница 2: ...rovements and pricing modifications as necessary and without notice Marley Pump is not responsible for the operation of equipment from other manufacturers when used in conjunction with Red Jacket petroleum equipment CERTIFICATIONS AND LISTINGS The Marley Pump Company is ISO 9001 certified CE DECLARATION OF CONFORMITY Marley Pump Company declares under its own responsibility that the models listed ...

Страница 3: ...LLATION 9 Installation Safety Notices 9 Attaching the UMP 9 Installing the Pump 10 Conduit Box Wiring 13 Installing Two Pumps for Tandem Operation 16 Adjusting the Functional Element 18 CHAPTER 3 TESTING THE INSTALLATION 20 Testing Piping 20 Testing Tank 20 CHAPTER 4 SERVICE AND REPAIR 21 Technical Support 21 Removing the Pump 21 Replacing the UMP 22 Replacing the Functional Element 23 Replacing t...

Страница 4: ...13 Figure 2 8 230 VAC Remote Control Box with 110 VAC Coil 14 Figure 2 9 Suggested Wiring Diagram without Control Box 14 Figure 2 10 230 VAC Remote Control Box with 110 VAC Coil and Capacitor 15 Figure 2 11 230 VAC Remote Control Box with 230 VAC Coil 15 Figure 2 12 Tandem Pumps 16 Figure 2 13 Suggested Wiring for Tandem Pumps 16 Figure 2 14 Functional Element 18 Table F Approximate Operating Pres...

Страница 5: ...stalling and wiring the pump tandem pumps and control boxes It also describes how to adjust the Functional Element Chapter 3 Testing the installation describes testing the various components of the system after it has been installed Chapter 4 Service and Repair describes how to remove a pump and replace the UMP information on replacing the Functional Element capacitor and replacement pump installa...

Страница 6: ...ion KiloPascals Millimeter Newton meter National Electrical Code National Fire Protection Association National Pipe Thread Petroleum Phase Pounds per square inch Pounds per square inch gauge Specific Gravity Saybolt Seconds Universal a measure of viscosity Underwriters Laboratories Inc Unit motor pump Pump motor assembly Voltage alternating current Volt Voltage direct current Ω µF AG C DOM EPA F F...

Страница 7: ...ments for precise lengths see the sizing charts within this chapter l e d o M P M U y t i v a r G c i f i c e p S m u m i x a M y t i s o c s i V m u m i x a M 1 R 3 3 P M U G A 1 R 3 3 P M U 5 9 C 5 1 F 0 6 t a U S S 0 7 1 S 5 7 P M U G A 1 S 5 7 P M U 5 9 C 5 1 F 0 6 t a U S S 0 7 1 S 0 5 1 P M U G A 1 S 0 5 1 P M U 5 9 C 5 1 F 0 6 t a U S S 0 7 3 3 S 5 7 P M U G A 3 3 S 5 7 P M U 5 9 C 5 1 F 0 ...

Страница 8: ...KET LEAK DETECTOR RED JACKET SUBMERSIBLE PUMP 20 X 20 MANHOLE RED JACKET LEAK DETECTOR RED JACKET SUBMERSIBLE PUMP 2 OUTLET TO DISPENSERS TANK Figure 1 1 Leak detector and manifold dimensions TANK FLEX CONNECTOR LEAK DETECTOR INSTALLATION AND MANIFOLD DIMENSIONS 6 8 10 13 5 5 2 4 Petroleum AG 3 4 ...

Страница 9: ...ANHOLE SHOULD BE LARGER THAN MANHOLE WELDED ON TANK KEEP AREA OPEN DOWN TO TANK NOTICE NOTICE Figure 1 2 Floating suction installation RECOMMENDED FLOATING SUCTION INSTALLATION Distance between center line of pump motor and center line of bottom fill tube should be 3 minimum Air locking of pump after product delivery may occur at distances less than this We supply adapter only not the apparatus Fl...

Страница 10: ...ECTION NOTICE Distance between center line of pump motor and center line of bottom fill tube should be 3 minimum Air locking of pump after product delivery may occur at distances less than this 11 5 STANDARD INLET AND TRAPPER 14 FOR FLOATING SUCTION ADAPTER 4 min A D C B 4 4 Petroleum AG ...

Страница 11: ...P G A 1 T 3 3 S 5 7 P 0 3 7 3 5 8 1 0 0 0 1 9 3 5 2 2 T 3 3 S 5 7 P G A 2 T 3 3 S 5 7 P 0 6 9 7 3 4 2 0 0 3 1 1 0 3 3 3 T 3 3 S 5 7 P G A 3 T 3 3 S 5 7 P 0 0 3 1 1 0 3 3 0 7 9 1 3 0 0 5 4 T 3 3 S 5 7 P G A 4 T 3 3 S 5 7 P 0 0 3 1 1 0 3 3 0 4 6 1 5 6 1 4 1 T 3 3 S 0 5 1 P G A 1 T 3 3 S 0 5 1 P 0 5 7 7 0 9 1 0 2 0 1 2 9 5 2 2 T 3 3 S 0 5 1 P G A 2 T 3 3 S 0 5 1 P 0 8 9 1 9 4 2 0 2 3 1 4 5 3 3 3 T 3 ...

Страница 12: ... 1 1 0 6 1 0 0 2 0 5 2 5 0 1 0 2 4 3 2 8 1 5 6 3 5 9 8 2 6 5 2 5 5 2 2 4 4 1 1 S 0 5 1 P M U G A 5 X 1 S 0 5 1 P M U 5 X 2 1 1 0 6 1 0 0 2 0 5 2 5 0 1 0 2 4 3 2 8 1 5 6 3 5 9 8 2 6 5 2 5 5 2 2 4 4 1 P M U l e d o M o N P H Z H H P e g a t l o V n o i t a u t c u l F e g n a R d a o L x a M s p m A r o t o R d e k c o L s p m A s m h O e c n a t s i s e R g n i d n i W r o t i c a p a C F µ t i K n...

Страница 13: ... G N E L T H G I E W n i m m b l g k 1 S 3 3 P M U G A 1 S 3 3 P M U 3 1 5 1 0 8 3 4 2 0 1 1 1 S 5 7 P M U G A 1 S 5 7 P M U 4 3 2 1 7 1 7 4 4 8 2 7 2 1 1 S 0 5 1 P M U G A 1 S 0 5 1 P M U 2 1 1 2 1 0 2 9 1 5 4 3 5 5 1 1 S 0 5 1 P M U G A 3 X 1 S 0 5 1 P M U 3 X 2 1 1 4 1 1 2 1 4 5 5 3 8 5 1 1 S 0 5 1 P M U G A 5 X 1 S 0 5 1 P M U 5 X 2 1 1 1 3 5 8 7 8 3 2 7 1 3 3 S 5 7 P G A 4 3 0 2 7 0 5 5 0 3 9...

Страница 14: ... 8 4 Petroleum AG ...

Страница 15: ...TABLE E ATTACHING THE UMP d l o f i n a M r e k c a P P M U 1 R 3 3 P G A 1 R 3 3 P 1 R 3 3 P M U G A 1 R 3 3 P M U 1 S 5 7 P G A 1 S 5 7 P 1 S 5 7 P M U G A 1 S 5 7 P M U 1 S 0 5 1 P G A 1 S 0 5 1 P 1 S 0 5 1 P M U G A 1 S 0 5 1 P M U 1 S 0 5 1 P G A 3 X 1 S 0 5 1 P 3 X 1 S 0 5 1 P M U G A 3 X 1 S 0 5 1 P M U 3 X 1 S 0 5 1 P G A 5 X 1 S 0 5 1 P 5 X 1 S 0 5 1 P M U G A 5 X 1 S 0 5 1 P M U 5 X 3 3 ...

Страница 16: ... pigtail is seated in the notch of the discharge head 2 Lubricate the o ring and pigtail with petroleum based jelly 3 Align the UMP positioning dowel and boss with the proper holes in the discharge head and push the UMP into position using hand force only The UMP should be snug against the discharge head prior to installing the UMP retaining bolts Use hand force to put the UMP on the discharge hea...

Страница 17: ...Step 7 1 Install the riser pipe into the 4 inch tank opening Use thread sealant Tighten the riser pipe in the tank until watertight 2 Measure the distance from the bottom of the tank to the top of the 4 inch riser pipe shown in figure 2 3 3 Uncoil the pigtail and lay it flat so it will feed into the packer without knotting or kinking 4 Loosen the clinch assembly starting by loosening the set screw...

Страница 18: ...to the riser pipe using thread sealant while making the proper alignment of the manifold and piping Tighten the manifold until watertight For fixed length pump skip to conduit box wiring 11 Remove cover from wiring compartment 12 Pull pigtail wires into wiring compartment 13 Cut pigtail wires extending approximately 8 inches 200 mm out of wiring compartment 14 Strip back insulation of all wires 3 ...

Страница 19: ... wires from power supply to wires in the conduit box Install ground wire as shown if applicable Replace cover do not use thread sealant on dual box Thread sealant required on single box Figure 2 6 Wiring schematic ORANGE BLACK CAPACITOR ORANGE BLACK RED IN FROM ELECTRICAL CONNECTOR OUT TO PUMP PIGTAIL Figure 2 7 Conduit box wiring ELECTRICAL CONNECTOR ASSY GREEN GROUNDING SCREW GROUND WIRE CUP WAS...

Страница 20: ...POLE DISPENSER SWITCHES OR EXTERNAL PILOT LIGHT RATED FOR TWICE THE FULL LOAD CURRENT OF THE MOTOR 1 3 HP 8 AMPS 3 4 HP 13 AMPS 1 1 2 HP 21 AMPS RATED FOR HANDLING LOCKED ROTOR CURRENT OF THE MOTOR 1 3 HP 13 AMPS 3 4 HP 22 AMPS 1 1 2 HP 42 AMPS LINE STARTER PILOT LIGHT L2 L1 LOAD CENTER 208 OR 230 VOLT 1 PHASE 3 WIRE 15A 2P SWITCHED NEUTRAL BREAKER OPTIONAL OTHER DISPENSER MAX TOTAL OF 6 DISPENSER...

Страница 21: ... T TOGGLE SWITCH MAKE GROUND CONNECTION IN ACCORDANCE WITH LOCAL CODES EXTERNAL PILOT LIGHT 240 VOLTS 25 WATT MAX OPTIONAL OTHER DISPENSER MAX TOTAL OF 6 DISPENSERS OPTIONAL SOLENOID VALVE 76 VOLT AMPS MAX MAKE GROUND CONNECTION IN ACCORDANCE WITH LOCAL CODES JUNCTION BOX IN MANIFOLD PACKER 15A 2P SWITCHED NEUTRAL BREAKER NEUTRAL PHASE PILOT LIGHT 2 P S T TOGGLE SWITCH LOAD CENTER 220 OR 240 VOLT ...

Страница 22: ...when it is not operating The in line check valves and 115 VAC relay are not available from Red Jacket and should be purchased locally See figure 2 13 Ball valves should be installed at the pump end of the discharge line for ease of maintenance and troubleshooting See figure 2 12 Figure 2 12 Tandem pumps BALL VALVES WARNING INSTALLING TWO PUMPS FOR TANDEM OPERATION When greater flow rates are neede...

Страница 23: ... Single Phase This diagram Fig 2 13 shows the wiring allowing both submersibles to operate simulta neously with any combination of dispensers turned on To operate individually the appro priate toggle switch located externally on the side of the control box can be turned off manually SUGGESTED WIRING FOR TANDEM PUMPS 115 VOLT RELAY ALLEN BRADLEY 700 C201 ...

Страница 24: ...14 2 Turn down the adjustment screw Fig 2 14 Tightening the screw clockwise will increase the pressure When the adjusting screw is fully down the relief pressure is approximately 30 psi 207 kPa Positions between fully up and fully down will result in relief pressures between approximately 3 psi 21 kPa and 30 psi 207 kPa 3 Replace cap by turning it until it touches the functional element body Hand ...

Страница 25: ...D E R 1 R 3 3 P M U G A 1 R 3 3 P M U a P k 2 7 1 i s p 5 2 C 5 1 F 0 6 G S 4 7 1 S 5 7 P M U G A 1 S 5 7 P M U a P k 3 9 1 i s p 8 2 C 5 1 F 0 6 G S 4 7 1 S 0 5 1 P M U G A 1 S 0 5 1 P M U a P k 7 0 2 i s p 0 3 C 5 1 F 0 6 G S 4 7 1 S 0 5 1 P M U G A 3 X 1 S 0 5 1 P M U 3 X a P k 7 9 2 i s p 3 4 C 5 1 F 0 6 G S 4 7 1 S 0 5 1 P M U G A 5 X 1 S 0 5 1 P M U 5 X a P k 7 1 3 i s p 6 4 C 5 1 F 0 6 G S ...

Страница 26: ...f 50 55 psi 345 380 kPa may damage check valve seat and other system components 3 Apply line test pressure at line test port 50 psi 345 kPa maximum See Fig 3 2 To Test Tank 1 Close pump check valve by turning the vent closing screw as far down as possible Apply tank test pressure at tank test port See fig 3 2 2 After completion of line and or tank tests release pressure by turning the vent closing...

Страница 27: ...ling See the Parts List in Appendix A See Limited Warranty on back cover REMOVING THE PUMP ALWAYS DISCONNECT and LOCK or TAG OUT the power before starting to service the pump 1 Back out the electrical connector disconnect bolt See fig 4 1 2 Swing the electrical connector aside Figure 4 1 Packer ELECTRICAL CONNECTOR LOCK DOWN BOLT LOCK DOWN BOLT ELECTRICAL CONNECTOR DISCONNECT BOLT ...

Страница 28: ...eplace the old gasket with a new one provided Place the new gasket on the new UMP so that all the holes align Gaskets from competitive UMPS will not seal properly and performance will be reduced Visually inspect the pigtail connector in the discharge head Replace if damaged Be certain the indexing tab of the pigtail is seated in the notch of the discharge head 5 Lubricate o ring and pigtail with p...

Страница 29: ...T ALWAYS DISCONNECT and LOCK or TAG OUT the power before starting to service the pump Then bleed off any residual pressure from the system Disable the Pump 1 Back out the electrical connector disconnect bolt See fig 4 4 2 Swing the electrical connector aside 3 To relieve the pressure back out Functional Element adjustment screw Replace the Functional Element 1 Disconnect the siphon tubing if sipho...

Страница 30: ...ith internal bleed resistor for 1 3 3 4 HP models Capacitor is 440V 25 µF continuous duty with internal bleed resistor for 1 1 2 HP models 1 Remove wiring compartment cover 2 Remove retaining clip 3 Pull out capacitor 4 Pull quick connectors 5 Push connectors onto new capacitor 6 Push capacitor into wiring compartment Clip into place 7 Reinstall capacitor cover Do not use thread sealant Torque to ...

Страница 31: ...he distance measured in step 2 see figure 4 7 If UMP is equipped with floating suction adapter see recommended floating suction installation in Chapter 1 Take care not to damage the pigtail If pump is to be adjusted shorter tension must be kept on pigtail to eliminate kinking 7 Tighten locking nut and torque to 150 ft lb 200 N m minimum then torque the set screw to 30 35 in lb 3 5 4 N m Return lin...

Страница 32: ...artment 14 Strip back insulation of all wires 3 8 inch 10 mm 15 Using supplied wire nuts attach like colored pump pigtail wires to wires See figure 4 8 to verify connections 16 Install excess wire into wiring compartment Replace wiring compartment cover Torque to 35 ft lb 50 N m Thread sealant should not be used 17 Install the pump into the manifold Before replacing the extractable make sure that ...

Страница 33: ...the manifold Do not remove 22 Swing the electrical connector into position 23 Torque the electrical connector bolt to 25 50 ft lb 34 68 N m 24 Torque the conduit box bolts to 30 45 ft lb 40 61 N m Suggested tools non sparking 3 4 wrench pipe wrench 1 4 allen wrench 9 16 wrench screw driver wire cutter and wire stripper ...

Страница 34: ...that no damage occurred during shipping Report any damage to the shipper immediately and inform a customer service representative at 1 800 262 7539 of any equipment damage or missing equipment The following pages list the parts for the functional element pump Quick Set feature and UMP A dash in a table cell indicates the item is not required for that type of pump ...

Страница 35: ... I R 1 3 5 5 1 0 3 1 3 G A E R I W 2 R I A P E R R O T C E N N O C 1 3 5 1 2 0 3 1 3 N W O H S T O N G A E R I W 3 R I A P E R R O T C E N N O C 1 3 5 2 0 0 3 1 3 N W O H S T O N O R T E P E R I W 2 R I A P E R R O T C E N N O C 1 3 5 9 1 0 3 1 3 N W O H S T O N O R T E P E R I W 3 R I A P E R R O T C E N N O C 1 4 5 6 9 4 8 0 1 O R T E P E L G N I S X O B T I U D N O C 1 4 5 9 4 5 8 0 1 G A E L G...

Страница 36: ...4 Petroleum AG PACKER MANIFOLD ASSEMBLY PARTS SIDE VIEW 8 12 13 14 11 10 9 TOP VIEW 6 6 4 7 2 2 5 1 3 30 ...

Страница 37: ... V O C R O T I C A P A C 1 R 3 3 P G A 1 8 5 0 8 4 3 1 1 G N I R O H T I W R E V O C R O T I C A P A C 1 S 5 7 P G A 1 8 5 1 8 4 3 1 1 G N I R O H T I W R E V O C R O T I C A P A C 1 S 0 5 1 P G A 1 8 5 8 3 5 3 1 1 G N I R O H T I W R E V O C R O T I C A P A C 1 S 0 5 1 P G A 3 X 1 8 5 9 3 5 3 1 1 G N I R O H T I W R E V O C R O T I C A P A C 1 S 0 5 1 P G A 5 X 1 8 5 4 4 5 3 1 1 G N I R O H T I W...

Страница 38: ...4 Petroleum AG FSA 1 2 3 4 4 4 PUMP PARTS 32 ...

Страница 39: ... 8 A S F W 3 S 0 5 1 P M U 4 X 1 3 5 5 5 1 2 5 8 7 1 S 0 5 1 P M U 4 X 1 3 5 6 5 1 2 5 8 A S F W 7 1 S 0 5 1 P M U 4 X 1 3 5 6 1 1 2 5 8 1 S 0 5 1 P M U 5 X 1 3 5 3 8 0 2 5 8 1 R 3 3 P M U G A 1 3 5 4 3 1 2 5 8 A S F W 1 R 3 3 P M U G A 1 3 5 4 8 0 2 5 8 1 S 5 7 P M U G A 1 3 5 5 3 1 2 5 8 A S F W 1 S 5 7 P M U G A 1 3 5 7 0 1 2 5 8 3 3 S 5 7 P M U G A 1 3 5 1 1 1 2 5 8 A S F W 3 3 S 5 7 P M U G A...

Страница 40: ...O C E N I L 1 4 1 8 5 8 0 8 0 H C T I W S E L G G O T 1 5 1 2 0 2 8 0 0 K C O L B L A N I M R E T 1 Z H 0 6 0 5 L I O C V 0 3 2 W X O B L O R T N O C 5 2 4 0 0 8 8 M E T I T R A P N O I T P I R C S E D Y T Q 1 4 2 7 5 8 0 1 X O B L O R T N O C 1 2 1 6 0 0 7 4 1 Y L B M E S S A T H G I L T O L I P 1 3 1 0 2 7 4 1 0 Y A L E R R O T C A T N O C E N I L 1 4 1 2 6 0 0 8 0 H C T I W S E L G G O T 1 5 1 ...

Страница 41: ... T 1 5 1 2 0 2 8 0 0 K C O L B L A N I M R E T 1 6 5 2 9 0 1 1 1 R O T I C A P A C 1 L I O C V 5 1 1 R O T I C A P A C W X O B L O R T N O C P H 2 1 1 L L A 5 6 4 0 0 8 8 M E T I T R A P N O I T P I R C S E D Y T Q 1 1 1 4 1 3 2 1 X O B L O R T N O C 1 2 1 6 0 0 7 4 1 Y L B M E S S A T H G I L T O L I P 1 3 1 3 2 7 4 1 0 Y A L E R R O T C A T N O C E N I L 1 4 1 8 5 8 0 8 0 H C T I W S E L G G O T...

Страница 42: ... be for the Buyer s account The Buyer s exclusive and sole remedy on account or in respect to the furnishing of material that does not conform to this written warranty shall be to secure replacement thereof as aforesaid The Seller shall not in any event be liable for the cost of any labor expended on any such material including costs of removal and reinstallation except for labor costs Seller may ...

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