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Assembly Instructions / A170-L..T, A175-L..T

1 Introduction / 1.1 Purpose of the assembly instructions

© Copyright 2022 Accelleron Industries. All rights reserved.

HZTL455311P0003_EN

Rev. A

June 2022

1

Introduction

1.1

Purpose of the assembly instructions

The assembly instructions explain how the Accelleron turbocharger is fitted to the engine correctly
and without any health and safety risks. This element of the documentation is supplied with the
product, as is required for partly completed machinery in accordance with Machinery Directive
2006/42/EC.

The assembly instructions are a complement to and expansion of existing national regulations for oc-
cupational safety, accident prevention and environmental protection.

1.2

Definition of target group

The assembly instructions are intended for engineers and mechanics responsible for fitting the tur-
bocharger on the engine. Basic mechanical training is a prerequisite.

All persons who are involved in the transportation and installation of the turbocharger have read and
understood the assembly instructions.

1.3

Symbols, definitions

Symbols

The following symbols are used in this document:

u

Indicates an action step.

1.

Indicates a numbered action step.

¡

Indicates a list.

[→ ] Refers to a page number

The trademarks of outside companies are used in this document. These are marked with the ® sym-
bol.

Design variants

This document is valid for different design variants of turbochargers. There may be sections and de-
scriptions of components that are not relevant for a specific turbocharger variant.

Accelleron service stations will be happy to provide information about questions regarding a design
variant (see "Contact Information" on the website 

www.accelleron-industries.com

).

Accuracy of illustrations

The illustrations in this document are general in nature and intended for ease of understanding. Dif-
ferences in detail are therefore possible.

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Содержание A100-L T Series

Страница 1: ...ny health and safety risks Target group The assembly instructions are intended for engineers and mechanics responsi ble for fitting the turbocharger on the engine Assembly Instructions Turbocharger A1...

Страница 2: ......

Страница 3: ...inition of target group 2 1 3 Symbols definitions 2 1 4 Definition of warning caution note 3 1 5 Definition of mandatory signs 4 2 Safety 5 2 1 Introduction 5 2 2 Lifting of loads 6 2 3 Occupational s...

Страница 4: ...bocharger on the engine Basic mechanical training is a prerequisite All persons who are involved in the transportation and installation of the turbocharger have read and understood the assembly instr...

Страница 5: ...tries com 1 4 Definition of warning caution note WARNING Definition of Warning Non compliance or inaccurate compliance with working or operating instructions in dicated by this symbol and the word WAR...

Страница 6: ...ar protection Table 2 Personal protective equipment to be worn specific to the respective task Definition of pictograms The following pictograms can occur in this document These point out actions that...

Страница 7: ...accessories are caused by the operating equipment used or supplies and materials are a consequence of insufficient compliance with safety instructions All of the instructions contained within this ch...

Страница 8: ...Pay attention to the correct attachment of loads on the crane hook u People must not stand beneath suspended loads Wear safety gloves to protect against mechanical hazards Wear safety helmet Fig 1 Att...

Страница 9: ...of falling Wear protective clothing WARNING Risk of falling When working on the turbocharger there is a risk of falling u Do not climb onto the turbocharger or onto attached parts and do not use them...

Страница 10: ...ed in this chapter u Only perform operations for which you have previously received instruction or training Hazards due to operating materials and supplies Operating materials and supplies can include...

Страница 11: ...ar with a sufficient load limit must be used for removing installing and transporting the tur bocharger The weight specified below applies to the heaviest variant possible Depending on the specificati...

Страница 12: ...harger u Remove covers from the oil connections u Align turbocharger and place on engine bracket u Tighten the fixing screws Steps for fastening the turbocharger while only slightly loosening the lift...

Страница 13: ...tion for signals Product Size Tightening torque Nm A170 L T M20 300 Nm A175 L T M20 300 Nm Table 5 Tightening torque 56155 56156 u Connect plug connections XP XO XI and secure with safety clamp u Fit...

Страница 14: ...oot a Dimension a turbine end a height of turbocharger foot F spacer sleeve D Dimension b Hole in bracket Dimension c Thread length 1 5 x nominal thread diameter Coefficient of friction 0 12 lightly o...

Страница 15: ...ing angle height a DEG Additional tightening angle for every 10 mm of addi tional screw length b DEG A170 L T M27 100 220 30 3 1 A175 L T M30 120 300 30 2 6 Table 8 Tightening angle foot screws Pinnin...

Страница 16: ...he Ordinance on Hazardous Sub stances Nevertheless the following points must be observed when handling VCI u Observe information in material safety data sheet u Ensure proper space ventilation u Do no...

Страница 17: ...package for damage If the package is damaged the turbocharger must be inspected by a Accelleron service station and repacked After every 3 years the following work steps must be performed by a Accelle...

Страница 18: ...Assembly Instructions A170 L T A175 L T 5 Storage of new turbochargers and spare parts Copyright 2022 Accelleron Industries All rights reserved HZTL455311P0003_EN Rev A June 2022 Page 16 17...

Страница 19: ...NOTICE Operation Manual The Operation Manual for the turbocharger with the relevant serial number is avail able online on our website www accelleron industries com Fig 12 Serial number of the turbocha...

Страница 20: ...load the Operation Manual of your product on the website see Operation Manuals Accelleron Industries Ltd Bruggerstrasse 71a 5400 Baden Switzerland 41 58 585 7777 accelleron industries com Visit our we...

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