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AN120076.000_EN

1

General

The operating instructions must always be stored near

the ABUS rope hoist and must be available to operating

personnel at all times.

Operating, maintenance and repair personnel must

have read and understood the operating instructions

before starting work.

1.1

Brief Description of System

The ABUS LIS- SE load indicator system is a compact

universal load measurement and evaluation system for

hoists and crane systems. It also performs certain hoist

control functions. The design of the LIS–SE is based on

the microprocessor–controlled evaluation of the cur-

rent and voltage of the hoist motor.

The basic LIS–SE module with optional load population

recorder offers the possibility of recording and evalua-

ting the actual operating conditions of a crane system

in accordance with FEM 9.755.

The unit can monitor a hoist for compliance with the

maximum admissible load capacity. In addition, the

wide variety of functions integrated ensure a high de-

gree of versatility.

Special features:

D

overload shut–down function

D

load evaluation

D

LAZ and/or GLZ load indicator (optional)

D

load population recorder in accordance with FEM

9.755 (optional)

D

second shut- down point (adjustable in 2 % steps)

D

shut–down of main lifting speed on sudden load

take–up

D

Overload shut–down points can be set up to a

maximum of 110 % of the rated load capacity of the

hoist.

D

integrated digital operator terminal for adjustment

of unit

D

display of fault messages on operator terminal and

load indicator

D

electrically isolated control signals

D

compact space–saving design

D

all connections made by plug–type connectors for

easy maintenance

D

integrated control and monitoring functions

1.2

Use for the Intended Purpose

The ABUS LIS- SE is designed for use in the control sy-

stems of electric hoists. The unit was designed espe-

cially for use with pole- changing induction motors.

However, it may also be used for monitoring non-

pole- changing induction motors. It is intended for in-

stallation in a closed housing and for use under the

conditions listed in Section 4 below.

Special investigations must be made concerning the

suitability of the unit for use in other conditions and mo-

des of operation. It may be necessary to obtain the ma-

nufacturer’s approval for any deviations.

1.3

Notes on warranty

ABUS assumes no liability for any loss or damage cau-

sed by use other than for the intended purpose or any

work performed improperly or by unauthorized per-

sons. ABUS assumes no liability as towards third par-

ties.

Attention!

If you modify any components under your

own responsibility, assemble components

other than in accordance with the installation

instructions and/or plans or use any compo-

nents other than genuine ABUS compo-

nents, ABUS will be released from any war-

ranty obligations for the entire equipment.

ABUS assumes no liability whatsoever for

any damage to cranes or hoists which may

be caused by the incorrect setting of the unit.

It is recommended that repair and mainte-

nance work should be carried out by the

ABUS service department.

1.4

Replacement of unit

If a unit with load population recorder is replaced, the

last value of the load population recorder must be read

out and entered as the starting value for the new unit. In

addition, a note must be made in the crane test book.

_________________________________

2

Functions

General:

in order to evaluate the load, the LIS- SE measures the

current and voltage on all three phase conductors fee-

ding the motor. Current is measured via an external in-

strument transformer module.

A load- proportional signal is derived from the values

measured.

As load evaluation is not possible for about 150 ms in

the start- up phase of the hoist motor, only the slow ho-

ist speed is initially released for operation. After the

completion of the load measurement and a delay of 0.5

sec., the fast speed is enabled if overloading is not de-

tected.

Содержание LIS-SE

Страница 1: ...iven to third parties and its content must not be divulged or used for other purposes without the prior written permission of ABUS You will be liable to pay compensation for any breach of this provisi...

Страница 2: ...asurement Module 6 3 3 Load indicator Optional 6 3 3 1 Function of load indicator 7 4 Technical Data 7 4 1 Load Indicator SystemLIS SE 7 4 2 LAZ GLZ Load Indicator 7 5 Operation 8 5 1 Digital Operator...

Страница 3: ...with pole changing induction motors However it may also be used for monitoring non pole changing induction motors It is intended for in stallation in a closed housing and for use under the conditions...

Страница 4: ...ional shut down point which can be adjusted via parameter 4 0 As soon as a signal is available at input EA of the unit the lifting relays drop out when the value set in pa rameter 4 0 is exceeded The...

Страница 5: ...ut 10 years taking into consideration the group determined in accordance with FEM 9 511 Actual hours of use The actual hours of use S represent the effective use of the unit determined on the basis of...

Страница 6: ...ol inputs E1 to E4 are as follows E1 not used E2 lowering control signal E3 taring control signal E4 monitoring of fast lifting speed E5 receipt of malfunction signal from hoist 2 E6 lifting control s...

Страница 7: ...n on the pendant control is pressed H2 3 If a rotor power input of 10Watt is measured with the motor in operation the hoist is shut down and U_I is indicated on the display as long as the up or down b...

Страница 8: ...ton for about 2 se conds and then enter the appropriate CODE number see Section 5 3 If four incorrect attempts are made to enter a PIN or CODE number the menu level concerned is entirely di sabled and...

Страница 9: ...rdance with the attached wiring diagrams The ABUS LIS SE must only be installed by qualified electricians If the LIS SE is retrofitted to an existing crane inspec tion by an independent inspector may...

Страница 10: ...Page 10 Data 01 03 2016 Standard wiring diagram LIS SE with one hoist Figur 2...

Страница 11: ...Page 11 AN120076 000_EN Standard wiring diagram LIS SE with two hoists Figur 3 Katzumschaltung...

Страница 12: ...Page 12 Data 01 03 2016 Standard wiring diagram LIS SE with twin hoist Figur 4 schnell...

Страница 13: ...e manufacturer ABUS will not be liable for any injury loss or damage which may occur as a result of modifications which have not been approved or the use of products other than for the intended pur po...

Страница 14: ...a meter Range Unit Designation Remarks CodE Reading out load population recorder Menu level 1 Only available if LKS has been enabled CODE 2223 P 0 0 0 100 t Total load capacity Input not required P 0...

Страница 15: ...l 3 Only for ABUS P 9 9 Quit parameter level Quit menu level 11 Description of LIS SE parameters 0015 Operating hours are displayed on unit This display appears if 1 after the hoist has been shut down...

Страница 16: ...ing Level 2 can be accessed using CODE 1443 1 entry of measured resistance in Ohms of preci sion lift winding 2 entry of measured resistance in Ohms of main lift winding Following the entry and verifi...

Страница 17: ...rotating field power is automatically measured and recorded The power recorded is indicated on the dis play until the key is released Step 7 Pro 4 main lift setting known load Using the pendant contro...

Страница 18: ...s the unit is switched automatically back to normal operation To leave the diagnosis parameter press the Enter key for some time Parameter P 3 0 Display mode load indication in t When this parameter i...

Страница 19: ...The overload shut down point is defined by this para meter and the value entered for parameter P 0 1 Adjustment 110 of rated load capacity This parameter cannot be set to a value higher than 110 of r...

Страница 20: ...he remaining ser vice life For example this parameter is used when installing a newLIS SE on an existing system Adjustment This parameter has two levels 1 Level 1 display stored starting value 2 Level...

Страница 21: ...unit can only be unlocked by ABUS However the unit will still function correctly no 4 When you leave the menu level the current soft ware version is displayed _________________________________ 5 Tabl...

Страница 22: ...Enter the load capacity currently stored appears on display in t 3 20 e g 7 enter required value for load capacity hoist 1 in t 5 00 e g 8 Enter display flashes briefly load capacity hoist 1 is store...

Страница 23: ...on ABUS hoists or hoists with power supply voltages other than 400 V Continue with item 23 23 select motor type 0 0 0 24 Enter confirm by pressing ENTER The display on the right appears 0 00 0 25 Ente...

Страница 24: ...precision speed until it is suspended freely This function is enables for 15 min If confirmation is not given by pressing emergency shut down as described under point 33 within this time the LIS SE s...

Страница 25: ...44b Enter briefly P Nr appears on display P nr 44 Enter press until P Nr appears on display P nr 45 Enter press for about 1 sec and release 0 0 0 0 46 Enter Enter Enter PIN No from left to right After...

Страница 26: ...one phase The measurement must be made on the hoist motor using an ohmmeter or multimeter Measurements on motors with star circuits Y Measurement between neutral point and U1 resistance on one phase i...

Страница 27: ...meplate measure and enter in P1 2 2 GM 800 L 4 1 0 28 1 9 1 8 5 0 28 2 4 06 I 8 306 9743 3 GM 800 H 4 2 0 45 3 2 3 1 7 2 21 0 2 16 I 8 306 9743 4 GM 800 U 4 0 0 55 4 0 4 0 8 5 17 6 1 76 I 8 306 9743 5...

Страница 28: ...M 5000 H 3 10 2 9 18 8 12 2 34 0 3 97 0 27 IV 36 1381 9746 14 GM 6000 L 3 11 2 9 18 8 12 2 34 0 3 97 0 27 IV 36 1381 9746 15 Reserve 16 GM 7000 L 13 2 4 16 11 29 5 4 48 0 42 IV 36 1381 9746 1 motor 17...

Страница 29: ...4 7 0 677 I 8 306 9743 3 GM 800 H 4 0 0 45 3 2 5 4 12 5 7 0 72 II 16 613 9744 4 GM 800 U 4 0 0 55 4 0 6 9 14 7 5 86 0 585 II 16 613 9744 5 GM 1000 L 6 0 0 45 3 0 4 2 12 8 6 15 0 707 II 16 613 9744 6...

Страница 30: ...Remarks 13 GM 5000 H 3 0 2 9 18 8 21 1 59 1 31 0 09 V 60 2344 9747 14 GM 6000 L 3 0 2 9 18 8 21 1 59 1 31 0 09 V 60 2344 9747 15 Reserve 16 GM 7000 L 0 2 4 16 19 1 51 1 49 0 141 V 60 2344 9747 1 moto...

Страница 31: ...9 1 5 4 1 20 3 2 9 I 8 306 9743 3 GM 800 H 4 0 0 45 3 2 2 6 6 25 4 2 59 I 8 306 9743 4 GM 800 U 4 0 0 55 4 0 3 3 7 1 26 1 2 5 I 8 306 9743 5 GM 1000 L 6 0 0 45 3 0 2 6 6 2 26 8 3 07 I 8 306 9743 6 GM...

Страница 32: ...3 GM 5000 H 3 0 2 9 18 8 10 2 28 3 5 6 0 414 IV 36 1381 9746 14 GM 6000 L 3 0 2 9 18 8 10 2 28 3 5 6 0 414 IV 36 1381 9746 15 Reserve 16 GM 7000 L 0 2 4 16 9 2 24 6 6 15 0 64 IV 36 1381 9746 1 motor 1...

Страница 33: ...2 3 8 3 8 9 1 28 I 8 306 9743 3 GM 800 H 4 0 0 54 3 8 3 9 9 1 13 3 1 35 II 16 613 9744 4 GM 800 U 4 0 0 66 4 8 5 0 10 7 11 1 1 08 II 16 613 9744 5 GM 1000 L 6 0 0 54 3 6 3 9 3 11 7 1 34 II 16 613 974...

Страница 34: ...3 GM 5000 H 3 0 3 5 22 6 15 3 43 2 6 0 15 V 60 2344 9747 14 GM 6000 L 3 0 3 5 22 6 15 3 43 2 6 0 15 V 60 2344 9747 15 Reserve 16 GM 7000 L 0 2 9 19 2 11 6 31 2 79 0 268 IV 36 1381 9746 1 Motor 17 GM 7...

Страница 35: ...95 0 42 II 16 613 9744 3 GM 800 H 4 0 0 54 3 8 6 7 15 7 4 4 0 45 II 16 613 9744 4 GM 800 U 4 0 0 66 4 8 8 7 18 5 3 7 0 36 III 23 873 9745 5 GM 1000 L 6 0 0 54 3 6 5 2 16 3 88 0 44 II 16 613 9744 6 GM...

Страница 36: ...marks 13 GM 5000 H 3 0 3 5 22 6 26 5 74 0 866 0 05 VI 136 5169 14 GM 6000 L 3 0 3 5 22 6 26 5 74 0 866 0 05 VI 136 5169 15 Reserve 16 GM 7000 L 0 2 9 19 2 20 1 54 0 93 0 09 V 60 2344 9747 1 motor 17 G...

Страница 37: ...rmonized standards were used EN 954 1 Safety of machinery EN ISO 12100 1 Safety of machinery tools and plants EN ISO 12100 2 Safety of machinery Basic concepts general principles for design EN 60204 T...

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