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_____________________________________________________________________________________________________________________ 
Absolute Measurement Ltd. (T/A CMC Controls) 
t: (0) 1732 763278 

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[email protected]

 | w: absolutemeasurement.co.uk

 

Unit 19 

| Silver Birches Business Park | Aston Road | Bromsgrove | B60 3EU 

 

 

 

2

 

Transducer Instruction Manual 

Range:   

Ultra 

Type: 

 

CLT 

Revision:   

V1.0 

 

1.

 

Principle of Transducer Operation

 

 
Cleveland Kidder web tension transducers utilise a sensing beam to which semi-conductor strain gauges 
are  bonded  and  are  used  for  non-rotating  shaft  applications.  Normally  a  pair  of  transducers  would  be 
used, supporting the ends of the sensing roller shaft. The tension force applied to the sensing roller must 
pass freely through to the transducers, which convert this force into an electrical signal. 
 
This signal is a combination of tension force and sensing roller dead weight. The dead weight of the roller 
is zeroed out electrically in the indicator or controller leaving the tension force signal only to be amplified 
to give a true display of measured tension. 

2.

 

Installation

 

2.1 

Selection of Transducer Mounting Location 

 
The  transducer  must  be  mounted  in  a  clean,  dry  location,  see  below  for  hazardous  area  installation. 
When  selecting  a  transducer  mounting  location,  please  remember  that  the  tension  sensing  roller  must 

NOT

 be mounted where the web wrap angle can vary. Any change  in the wrap  angle will be sensed by 

the transducer as a change in tension, and indicated as such on the tension meter or display.

 

 

 

 

 

A - Bored 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Size 1 

 

17, 20, 25, 30 

 

63.5 

 

M12 

 

60.3 

 

54 

 

70 

 

54 

 

79 

 

10 

 

82.5 

 

12.7 

 

102 

 

50.8 

 

44.2 

 

137 

 

41.3 

 

45 

 

Size 2 

 

20, 25, 30, 35 

 

70 

 

M16 

 

66.7 

 

57 

 

77 

 

59 

 

93 

 

12 

 

89.0 

 

15.7 

 

115 

 

63.5 

 

47.5 

 

156 

 

49.3 

 

48

 

 

Содержание CLT

Страница 1: ...Transducer Instruction Manual Range Ultra Type CLT Revision V1 0 ...

Страница 2: ...f Transducer Mounting Location 2 2 2 Installation Precautions 3 2 3 Mounting Surface Preparation 3 2 4 CLT SCM Installation 3 2 5 CLT FLCM Installation 4 2 6 CLT PBCM Installation 4 2 7 CLT BRCM Installation 4 2 8 Sensing Roller Installation 5 2 9 Temperature Compensation and Shaft Expansion 6 2 10 Hazardous Area Installation Intrinsic Safety 6 2 11 Single Transducer Operation 6 3 Transducer Force...

Страница 3: ...ch convert this force into an electrical signal This signal is a combination of tension force and sensing roller dead weight The dead weight of the roller is zeroed out electrically in the indicator or controller leaving the tension force signal only to be amplified to give a true display of measured tension 2 Installation 2 1 Selection of Transducer Mounting Location The transducer must be mounte...

Страница 4: ...moved from the transducer before the machine is transported to prevent excessive shock being transmitted through to the transducer Failure to carry out these precautions could seriously damage the transducer and invalidate the warranty 2 3 Mounting Surface Preparation The mounting surface for the transducer should be rigid flat and clean Prepare the machine frame or mounting surface by removing an...

Страница 5: ... The cable connector should bisect the web wrap angle Secure the transducer firmly to the machine frame with four mounting bolts 2 6 CLT PBCM Installation Mount the transducer and fix firmly to the machine frame with two fixing bolts Loosen but do not remove the four socket head screws retaining the lockplate on to the rear of the transducer Rotate the transducer body so that the tension resultant...

Страница 6: ... a choice of adaptors with bores of 17 20 25 30 and 35mm diameter to accept a shaft to which a tension sensing roller or guide pulley can be mounted as shown below Two set screws at 90 degrees are used to hold the shaft in place The tension sensing roller or guide pulley should be dynamically balanced when the roller speed exceeds 300 RPM as excessive vibration can damage the transducer Any out of...

Страница 7: ... are passive components and are classified as simple apparatus by EN 50014 Strain gauge transducers load cells will be damaged if subjected to the 500 volt insulation test required by EN 50020 To comply with Intrinsic Safety regulations the body of the transducer must be bonded to the IS earth using 4 square millimetre green yellow insulated cable Consult CMC Controls for more information NOTE It ...

Страница 8: ...s or tension snatches may cause permanent damage The ultimate overload capability before breakage is 300 bearing damage may occur before this 4 1 High Output Signal With No Tension 1 Check for correct wiring to the transducer 2 Check cables and connectors for good continuity with an ohm meter do NOT use a megger 3 The transducer may have too low a MWF replace with a higher MWF transducer or reduce...

Страница 9: ...ducer mounting 2 Check that the shaft clamp and transducer mounting bolts are secure 4 5 Transducer Strain Gauge Resistance The transducer has semiconductor strain gauges in a full bridge configuration The gauge resistances measured at room temperature with no load are shown in the table below Measurements taken between the following wires Corresponding M12 Connector Pins Target Resistance Alumini...

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