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PREPARATION

2.1

Unpacking

Warning.

 The probe contains refractory ceramic

fibres. Inhalation of fibre or dust particles should be
avoided. If the probe is dismantled or damaged in service,
the materials of construction are NOT classified as
Hazardous Waste and may be disposed of at tipping sites
for Industrial waste.

Caution.

 The probe is very fragile. Unpack and

handle with care.

Each probe is despatched with its components individually
placed within a common pack. Retain this pack to facilitate
return of the probe to the manufacturer if necessary. Remove
the probe from its packing as follows:

a) Place the polystyrene pack, top uppermost, on a flat

surface and cut the tapes holding the two halves together.

b) Carefully lift the top half of the pack, to gain access to the

probe components which are individually located within the
bottom half.

c) When removing the components from the pack take great

care to support the terminal head and not to twist or bend
the electrode assembly attached to it.

d) Re-assemble the packing for future use.

Note.

 If for any reason a non-standard sheath is

fitted adjust the diameter of the wadding at the end of the
probe to allow a snug fit.

To reduce its diameter the wadding may be compressed
slightly.

To increase its diameter, apply slight end pressure on the
wire bonding at both ends of the wadding. Mould the
wadding by hand to ensure a light push fit into the sheath.

2.2

Checking the Code Number

Ensure that the correct equipment is being installed – check
the code number on the probe against

 

Table 2.1 below. Code

number labels are fitted inside the probe head.

2.3

Assembling the Probe – Fig. 2.1

Caution.

 Take care to avoid damage to the probe

when fitting the sheath assembly.

1

Drill the fixing flange to suit the local fixing requirements.

2

Push the three long countersunk-head screws through the
fixing flange and secure them in position with the three lock
nuts.

3

Position the clamp ring over the boss on the probe head,
ensuring correct orientation of the ring’s centre taper.

4

Position the sealing ring over the boss, ensuring that it
locates correctly in the centre taper.

5

Carefully insert the probe into the ceramic sheath ensuring
that the wadding at the probe end is not damaged and that
the filter washer is in position at the end of the sheath.

6

Secure the sheath to the boss with the three cheesehead
screws.

7

Slide the fixing flange over the sheath, ensuring that it is
seated over the locating step.

8

Locate the clamp ring over the three screws on the flange

2

 and secure using three nuts. Tighten the nuts down

equally so that the fixing flange is pulled tightly against the
locating step on the sheath and the sealing ring is
compressed until the adjacent faces of the clamp ring and
sheath are 1 to 1.5mm apart. Use a 1mm drill or shim to set
the gap correctly.

Table 2.1 Checking the Code Number

Содержание ZGP2 Series

Страница 1: ...AnalyzeIT High Temperature Zirconia Oxygen Probe ZGP2 Series Operating Instructions IM ZGP2_8 ...

Страница 2: ...l conditions result in degraded process system performance leading to personal injury or death Therefore comply fully with all Warning and Caution notices Information in this manual is intended only to assist our customers in the efficient operation of our equipment Use of this manual for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without...

Страница 3: ...librium shift common to other systems in which gas samples are cooled before measurement and has a fast response to changes in atmosphere enabling rapid corrective action to be taken when necessary The probe comprises a ceramic detector cell housed in a protective sheath A thermocouple is fitted within the probe to enabletheprocesstemperaturetobemonitoredorforautomatic temperature compensation to ...

Страница 4: ...h is fitted adjust the diameter of the wadding at the end of the probe to allow a snug fit To reduce its diameter the wadding may be compressed slightly To increase its diameter apply slight end pressure on the wire bonding at both ends of the wadding Mould the wadding by hand to ensure a light push fit into the sheath 2 2 Checking the Code Number Ensure that the correct equipment is being install...

Страница 5: ...3 Wadding Filter Washer Vent Holes 1 to 1 5 mm 1 3 2 5 6 7 8 8 3 4 5 8 2 2 PREPARATION Fig 2 1 Assembling the Probe ...

Страница 6: ...urement is required i e O2 ppmO2 or O2 partial pressure temperature compensation of the probe output is usually necessary If the process temperature is constant or if variations in operating temperature do not produce unacceptable errors as in some flue gas measurement it is possible to measure O2 concentration without temperature compensation using a system similar to that for oxygen potential Sy...

Страница 7: ...uple mV Output from Zirconia Cell Thermocouple Output from Probe Z MT Oxygen Analyzer Alarm Control or Retransmission Outputs Alarm Control or Retransmission Outputs Alarm Control Retransmission or Serial Data Output Power Supply Remote Fuel Selector dual fuel versions only Carbon Monoxide Monitor 3 INSTALLATION Fig 3 2 Oxygen Concentration Measurement using Basic Oxygen Analyzer Fig 3 3 Oxygen Co...

Страница 8: ... subsequent removal Dimensions for the probe are shown in Figs 3 4 to 3 6 A clearance of at least 25mm in excess of the overall probe length is necessary for installation or removal procedures Caution The probe MUST NOT be sited a where it is subjected to mechanical or thermal shock b in the presence of aggressive components e g molten slags molten silicates metals and vapours of lead zinc silicon...

Страница 9: ...ustomer M16 Cable Entries x2 Reference Air Line Entry Mounting Flange Probe Outer Sheath Test Gas All dimensions in mm inches 3 INSTALLATION 3 2 Siting Figs 3 4 to 3 6 Fig 3 5 Overall Dimensions Twin Gland C95 Head Fig 3 6 Overall Dimensions 1 in NPT Adaptor 69 8 2 74 View A A 15 0 59 Twin Gland Head Shown for Information Only All dimensions in mm inches ...

Страница 10: ...e of the probe including any stand off which may be used is thermally insulated to minimize condensation within the probe see Fig 3 7 Condensation within the probe sheath particularly in outdoor installations can be sufficient to allow water to come into contact with the hot ceramic zirconia tube leading to thermal shock and failure of the sensor This problem is most likely to occur on such instal...

Страница 11: ...able for use with Pt Pt 13 Rh thermocouples to BS4937 sheathing to BS6746 part no E37 4 3 Electrical Connections Fig 4 2 Make connections as shown in Fig 4 2 and on the label inside the probe head cover The connecting cable must enter the probe head via the bush provided standard head or suitable cable glands twin gland C95 head 4 4 Reference Air Connections Fig 4 2 The reference air connector is ...

Страница 12: ...ference Gas P1 Partial Pressure Sample Gas C Cell Constant For oxygen potential measurement the following two expressions relate the oxygen probe output E mV to oxygen potential µ E 10 84µ 40 where µ is in kilocalories or E 2 591µ 40 where µ is in kilojoules 5 2 Range of Operation Fig 5 1 The internal resistance of the cell i e the resistance of the electrolyte between the electrodes decreases app...

Страница 13: ...nnections b Remove the screwed plug from the test gas connector see Fig 4 2A c Fit 1 4in i d x 3 8in o d plastic or similar tubing and supply a test gas of known oxygen concentration to the probe at a steady flow rate of 800 to 1000ml min 1 7 to 2 1ft3 hr Allow at least 5 minutes for the system to stabilize before making a measurement d Check that the oxygen concentration measured by the probe sys...

Страница 14: ...he limits are given in Table 8 1 for 1 electronic conduction but in practice it may be possible to measure even lower oxygen potential levels without introducing significant errors Electrical Data Cell Constant 0V 2mV Probe accuracy Typically better than 5 of reading System accuracy 2 of test gas reading when calibrated against a certified test gas Cell output impedance Typically 100kΩ 700 C 1292 ...

Страница 15: ...umentation pH conductivity and dissolved oxygen transmitters and sensors ammonia nitrate phosphate silica sodium chloride fluoride dissolved oxygen and hydrazine analyzers Zirconia oxygen analyzers katharometers hydrogen purity and purge gas monitors thermal conductivity Customer Support We provide a comprehensive after sales service via a Worldwide Service Organization Contact one of the followin...

Страница 16: ... Lockheed Way Carson City NV 89706 USA Tel 1 775 883 4366 Fax 1 775 883 4373 ABB has Sales Customer Support expertise in over 100 countries worldwide www abb com The Company s policy is one of continuous product improvement and the right is reserved to modify the information contained herein without notice Printed in UK 03 04 ABB 2004 ...

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