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Operation Manual / TPL76-C

4 Operation / 4.4 Speed measurement

HZTL2485_EN

Rev.G

March 2020

4.4.3

Replacing the speed sensor

WARNING

Hot cable connector and hot speed sensor

Risk of burning. During operation, the cable connector and the speed
sensor can reach temperatures exceeding 100 °C.

Wear safety gloves when removing the cable connector and speed
sensor.

Wear safety gloves to protect against thermal hazards.

Reduce engine performance to the idling speed, then stop the engine.

Switch off the lubricating oil supply to the turbocharger.

Disconnect the cable connector from the speed sensor.

Screw out defective speed sensor.

Screw in a new speed sensor to the stop.

Observe the tightening torque (see the table of tightening torques in
the chapter entitled Disassembly and assembly).

NOTICE

Sealing of the speed sensor

The speed sensor is designed with a sealing lip and does not require
any additional gasket for assembly.

Connect cable connector to speed sensor.

Switch on lubricating oil supply to turbocharger.

4.4.4

Failure of speed measuring system

Possible reasons for failure of the speed measuring system are de-
scribed in the chapter Troubleshooting.

Page

133

Содержание HT603545

Страница 1: ...Turbocharging Type TPL76 C35 HT603545 nMmax 335 t Mmax 650 nBmax 332 t Bmax 620 1 s C STPL97 04070 35 50 50 Year 2021 Application according to the Operation Manual kg HZTL2485 English TPL76 C35 Origi...

Страница 2: ...eplacement intervals of components depends on the load profile turbine inlet temperature suction air temperature and turbocharger speed In case the operation conditions differs significantly from what...

Страница 3: ...f Safety instructions 16 2 5 Warning plates on the turbocharger 17 2 6 Safe operation and maintenance 18 2 7 Hazards during operation and maintenance 21 2 8 Periodic checking of the pressure vessel 26...

Страница 4: ...h 84 8 4 Axial clearance 86 8 5 Removing cartridge group 87 8 6 Dismantling and installing the turbine diffuser and nozzle ring 94 8 7 Installing cartridge group 99 8 8 Dismantling and fitting nozzle...

Страница 5: ...use it as intended It provides important information in order that the turbocharger can be operated safely correctly and efficiently This Operation Manual complements and expands existing national re...

Страница 6: ...rved HZTL2485_EN Rev G March 2020 1 2 Layout and function 01Filter silencer 08Nozzle ring 02Radial plain bearing 09Turbine wheel 03Thrust bearing 10Bearing casing 04Bearing bush 11Diffuser 05Radial pl...

Страница 7: ...es through the diffuser 11 and leaves the turbocharger through the com pressor casing 13 The rotor runs in two radial plain bearings 02 05 One plain bearing is in the bearing bush 04 and the second on...

Страница 8: ...mined on the basis of information from the enginebuilder about the intended use These data are given on the rating plate ABB Turbocharging is not liable for any unintended applications and shall rejec...

Страница 9: ...4 Deflagration on gas engines ABB turbochargers can withstand a deflagration with a transient pres sure increase of 12 bar ABB Turbocharging recommends that following a deflagration event the turboch...

Страница 10: ...tion of health when handling VCIs VCI products are not hazardous in the sense of the Hazardous Sub stances Ordinance Nevertheless the following points are to be ob served when handling VCIs u Ensure g...

Страница 11: ...this case the turbochar ger must be inspected by an ABB Turbocharging Service Station and repacked u Inspect the package for damage If the package is damaged the tur bocharger must be inspected by an...

Страница 12: ...ur it must be shut down immediately by stopping the engine The malfunction must be reported to the per son or department responsible NOTICE Any modifications additions or conversions made to the turbo...

Страница 13: ...ons The illustrations in this document are general in nature and intended for ease of understanding Differences in detail are therefore possible Storage of new turbochargers New turbochargers supplied...

Страница 14: ...ate the work on the product Definition of mandatory signs Mandatory signs show the protective equipment to be worn for a task The mandatory signs are described in chapter Safety and must be com plied...

Страница 15: ...with the enginebuilder 02 Turbocharger operating limits during operation Recommended replace ment intervals for tur bocharger components 03 Replacement interval for plain bearings in 1000 h 04 Replace...

Страница 16: ...y apply only when running at overload 110 during trials on the engine test bed Operation above nMmax and tMmax is not permit ted Non observance of the recommended replacement intervals increases the r...

Страница 17: ...nsufficient observance of the safety instruc tions are the consequence of unsatisfactory and improper execution of maintenance and inspection work The operating company is responsible for access to th...

Страница 18: ...ction 2 4 Definition of Safety instructions The following symbols and terms used in this manual concern safety or refer to possible hazards WARNING Definition of warning Serious personal injuries and...

Страница 19: ...st be observed are attached to the turbocharger The warning plates must always be present in the intended locations and must be legible Fig 1 Warning plate Part number Size mm Product 81080 105 x 74 T...

Страница 20: ...urbocharger if you are under physical or mental stress u Work only with suitable tools as well as equipment and working ma terials that are in perfect condition u Electric tools must be solidly earthe...

Страница 21: ...changes in operational perform ance to person responsible u If damage is discovered immediately shut down turbocharger and se cure it against inadvertent or unauthorized use u When switching on auxili...

Страница 22: ...pply of oil is interrupted especially with an external oil supply u Put the engine into operation only after all parts have been refitted properly CAUTION Mechanical work on the turbocharger Possible...

Страница 23: ...r in accordance with instructions u During maintenance work secure the rotor against unintentional ro tation Mechanical hazards when working on the turbocharger During maintenance work various risks c...

Страница 24: ...A always wear ear protection Wear ear protection Hazards due to hot surfaces and substances During operation turbocharger surfaces and attached parts as well as operating materials lubricating oil bec...

Страница 25: ...urfaces is compuls ory Wear safety gloves to protect against thermal hazards Hazards due to operating and auxiliary materials Operating and auxiliary materials are substances used for operation or the...

Страница 26: ...ion of the ground and water due to improper disposal can lead to environmental damage u Handle operating and auxiliary materials carefully u Heed the instructions for use safety data sheets and hazard...

Страница 27: ...ake particular care when removing old insulating materials u Dispose of insulating materials properly and in an environmentally compatible way in accordance with applicable local regulations Wear safe...

Страница 28: ...be observed The operating company is responsible for the safe operation of the pressure vessel WARNING Danger due to pressure vessels The operating company must make sure the pressure vessels are in...

Страница 29: ...g u Fasten turbocharger assemblies components as described in re spective handling steps u Before attaching slings allow turbocharger components to cool down maximum 80 C u Use suitable protection at...

Страница 30: ...charger operation The turbocharger is normally lubricated with oil from the engine oil cir cuit NOTICE With regard to the oil supply please observe the engine builder s spe cifications for lubricating...

Страница 31: ...ger are listed below Status for operation Oil pressure at measuring point M poil in bar Permissible for normal operation 1 3 2 5 Permissible during engine warm up 1 3 5 0 Temporarily admissible 1 h al...

Страница 32: ...ture at outlet The oil temperature at the outlet is mainly dependant on Lubricating oil temperature and pressure at the oil inlet Engine load and turbocharger speed Exhaust gas temperature The maximum...

Страница 33: ...ted oil Particles of dirt and solid matter in the oil can cause serious damage to the machine or property u During initial commissioning and after all service work the complete lubricating system must...

Страница 34: ...ature in front of and behind turbine u Measure air temperature in front of and behind compressor The measured values must be compared with the values in the accept ance test report while taking differ...

Страница 35: ...re gas inlet and after gas outlet u Inspect exhaust gas duct line in front of and after turbine for any combustion deposits foreign matter or residual water Clean and re move u Inspect air supply line...

Страница 36: ...er The highest sound pressure level of emissions1 reaches a maximum of 105 dB A near the filter silencer and over the entire speed range The following prerequisites must be fulfilled on the turbocharg...

Страница 37: ...ight 2020 All rights reserved HZTL2485_EN Rev G March 2020 Suggestion for noise insulation of the bellows 01 Compressor casing 04 Insulation pads 02 Bellows 05 Insulation mat at least 15 mm 03 Charge...

Страница 38: ...service intervals Despite observance of the service intervals unusual loads such as sev eral start stops a day harsh environmental factors poor fuel quality or heavy installation vibration can lead to...

Страница 39: ...s engine logbook Engine performance and speed Air intake temperature Exhaust gas temperature in front of and behind the turbine Pressure of charge air Pressure drop in charge air cooler Lubricating oi...

Страница 40: ...ough oil ports u Clean nozzle ring and check for cracks and erosion u Inspect and assess bearing parts and rotor 4 2 5 Service work every 24000 36000 hours The replacement of bearing parts and the ins...

Страница 41: ...rvals for non rotating components and bearing parts are extremely dependent upon system specific operating conditions see Influencing parameters When the specified periodic inspections are carried out...

Страница 42: ...O Gas inlet casing 50000 100000 25000 50000 Gas outlet casing 50000 100000 35000 100000 Nozzle ring 35000 50000 25000 50000 Turbine diffuser cover ring 35000 50000 25000 50000 Other casings 100000 100...

Страница 43: ...em permits continuous monitoring of the tur bocharger speed CAUTION Do not use cables as a climbing aid If you pull the speed measurement cables too hard contacts can be pulled out u Do not tension th...

Страница 44: ...ly engine performance must be reduced further u Measure the temperatures in the air and gas lines to and from the tur bochargers and compare them with standard values If the engine can be stopped for...

Страница 45: ...engine u Switch off the lubricating oil supply to the turbocharger u Disconnect the cable connector from the speed sensor u Screw out defective speed sensor u Screw in a new speed sensor to the stop...

Страница 46: ...reserved HZTL2485_EN Rev G March 2020 4 5 Stopping the engine CAUTION Stopping the engine Heat in the turbocharger must be dissipated by the further circulating lubricating oil u Allow the engine to...

Страница 47: ...d clean ing to ensure that the turbocharger and its attached units function trouble free The external condition and how dirty the cleaning points specified in this chapter are must be established by v...

Страница 48: ...March 2020 5 2 Cleaning the filter silencer 5 2 1 Filter silencer and connecting rod 81265 Filter ring if provided 81136 Absorption segment 81269 Connecting rods 81137 Sheet metal covering 81266 Cover...

Страница 49: ...metal coverings 81137 and then remove absorption segments 81136 u Clean absorption segments 81136 When cleaning make sure that the absorption segments 81136 are only cleaned lightly with pressurized...

Страница 50: ...ere is then a risk of foreign matter and dirt getting into the compressor u Join connecting rods 81269 using screws 81272 When tightening the screws 81272 ensure that connecting rods 81269 are located...

Страница 51: ...s if salt oil mist exhaust gas or dust are sucked in with the air Consequences of contamination Impaired compressor efficiency Higher exhaust gas temperatures Increased fuel consumption Increased roto...

Страница 52: ...ation is not too high CAUTION Corrosion and deposits when cleaning Damage and impairment of turbocharger parts due to salt water and cooling water additives u Don t use salt water for cleaning but onl...

Страница 53: ...t in the vicinity of the tur bocharger during compressor cleaning u Compressor cleaning must be activated from the engine control panel Wet cleaning procedure for compressor with XC2 u Trigger water i...

Страница 54: ...espite correct settings surging of the compressor stage occurs while cleaning the compressor as a remedial measure the engine load can be reduced further while cleaning the compressor The reduction of...

Страница 55: ...ing pre requisites must be fulfilled u Engine load 50 85 u Start cleaning cycle according to following description Wet cleaning operation with XC3 Operating procedure for compressor wet cleaning with...

Страница 56: ...ssor stage occur during com pressor cleaning first the cleaning parameters as well as the engine side system must be checked with regard to deviations e g an increased pressure loss in the charge air...

Страница 57: ...p in turbine efficiency and the engine tem peratures downstream of the cylinder can increase The engine perform ance must therefore be reduced if necessary The contamination of the turbine also causes...

Страница 58: ...tarted or the engine load reduced The exhaust gas temperature must not exceed the value specified in the respective cleaning instructions see section PrerequisitesTPL A C Operating state prerequisites...

Страница 59: ...ing state and prerequisites have been tested and approved by ABB Turbocharging for the cleaning process u The engine has just been started or the engine load has been reduced as far as possible best c...

Страница 60: ...sup ply u Set the required volume of water on the flowmeter as shown in the table see table Cleaning parameters u Shut off the water supply again by switching the 3 way valve 04 to scavenging air mod...

Страница 61: ...in individual cases must be determined together with an ABB Turbocharging Service Station The influence of the cleaning water on peripheral equipment such as a boiler must be clarified by the operato...

Страница 62: ...rably using the cleaning method de scribed in the following CAUTION Choosing cleaning tools Turbocharger components are sensitive to mechanical damage The use of needle guns or other impact tools for...

Страница 63: ...heet u Comply with local legislation Wear safety goggles Wear safety gloves to protect against chemical hazards Wear a respiratory mask to protect against gases CAUTION Damage to coated nozzle rings T...

Страница 64: ...moval and in stallation u Remove cartridge group see chapter Disassembly and assembly First clean the compressor end and then the turbine end in accordance with the following description 5 5 4 Cleanin...

Страница 65: ...bine end The contamination can be removed by soaking and brushing The procedure for soaking the layers of contamination as well as for cleaning the turbine are described in the following To soak the l...

Страница 66: ...loops with swivel lifting eyes in the lower push off threads and suspend from a second crane 3 Rotate cartridge group horizontally by lifting the second crane 4 When the cartridge group is horizontal...

Страница 67: ...t not touch the compressor wheel at any time dur ing rotation u Choose appropriate lifting gear length 1 Suspend cartridge group from the two side suspension points on the crane using two lifting loop...

Страница 68: ...entire cartridge group is suspended from first crane 6 Remove loop from second crane CAUTION Selection of the cleaning agent Cleaning agents that contain chlorine corrode metals u Only use pH neutral...

Страница 69: ...water or contamination gets into the cartridge group the turbochar ger function may be impaired and parts in the cartridge group may be damaged u Place cartridge group on suitable wooden or metal supp...

Страница 70: ...on deposits lead to rotor unbalance This can result in bearing or turbocharger damage u Remove all traces of contamination from the turbine u After brushing off the contamination fill the tank with cl...

Страница 71: ...nbalance Contact an ABB Turbocharging Service Station Damaged turbine or com pressor Damaged bearing Rubbing of rotating parts Normal behaviour no malfunction Turbochar ger Minor uniform wear around t...

Страница 72: ...Possible damage to components such as the compressor wheel tur bine blades bearings and filter silencer u Have the cause clarified immediately by an ABB Turbocharging ser vice station and rectified u...

Страница 73: ...or axial clearance too large Contact an ABB Turbocharging Service Station Reduction in speed Possible causes Elimination Engine Defects of connected cylinders when pulse charging Contact the enginebui...

Страница 74: ...or example filter silencer clogged with dirt Clean it Compressor turbine con taminated Exhaust counterpressure too high Clean or repair the boiler or ex haust silencer Enlarged flow cross section of t...

Страница 75: ...er Line to manometer leaking Repair the leak Contaminated filter silencer causing excessive loss of pres sure Clean it Compressor turbine contam inated Damaged compressor tur bine Contact an ABB Turbo...

Страница 76: ...ble causes Elimination Turbochar ger Turbocharger contaminated Clean it Damaged bearing Contact an ABB Turbocharging Service Station Rubbing rotor Foreign object in turbocharger Run down time too shor...

Страница 77: ...r the evaluation electronics This problem is eliminated by removing the gasket Defective sensor Contact ABB Turbocharging service sta tion Measured speeds too high Dirty sensor tip The sensor tip is m...

Страница 78: ...oval and installation 7 1 Turbocharger weight Lifting gear with a sufficient load limit must be used for removing and installing the turbocharger The following weight specification is the heaviest var...

Страница 79: ...in each of the two oil supply pipes of the bearing casing When the cartridge group the bear ing casing or the turbocharger is being fitted to the engine it must be ensured that the orifices specified...

Страница 80: ...lifting gear to the suspension eyes of the bearing casing and the turbine end foot u Unplug the cable connector on the speed sensor u Loosen the fixing screws on the feet u Lift the turbocharger off t...

Страница 81: ...g or the turbocharger is being fitted to the engine it must be ensured that the orifices specified for the turbocharger are installed in both oil supply pipes u Check that the oil orifices have been c...

Страница 82: ...the cartridge group can lead to total system failure and void the warranty u Mark the casing position for assembly Identifying assembly devices Not all assembly devices are marked with a part number...

Страница 83: ...ies or individual components only to lifting gear which is in technically perfect condition and has a suffi cient load limit u Make sure the load is suspended properly on the crane hook u Do not let a...

Страница 84: ...ghest value Assemblies Weights kg Item Description TPL76 C 1 Filter silencer 280 2 Axial air suction branch 70 3 Radial air suction branch 120 4 Compressor casing internal part 220 5 Wall insert 220 6...

Страница 85: ...rights reserved HZTL2485_EN Rev G March 2020 Complete compressor casing internal part Weight kg TPL76 C 490 The total weight of the complete compressor casing internal part con sists of the following...

Страница 86: ...r suction branch u Disconnect all air lines ducts in accordance with engine builder s in structions u Remove the insulation where necessary u Loop the lifting gear around the air suction branch u Unsc...

Страница 87: ..._EN Rev G March 2020 Removing filter silencer u Remove insulation where necessary u Pass lifting gear through rib on filter silencer and through eyelets at rear u Unscrew nuts 74027 and remove them to...

Страница 88: ...loves Wear safety gloves to protect against mechanical hazards The axial clearance A must be measured before removing and after in stalling the cartridge group u Measure and note the axial clearance A...

Страница 89: ...uts 74027 complete with washers 74018 equally spaced around circumference and tighten u Remove insulation from bearing casing Removing safety segments releasing casing u Take nuts 90458 out of toolbox...

Страница 90: ...ter u Using press off screws 90900 push apart the compressor casing in ternal part 76000 until the lifting device 90190 90195 can be at tached u Slightly lift and then withdraw the compressor casing i...

Страница 91: ...internal part of compressor casing complete with wall insert and diffuser about support angle 90025 and put onto under lay u Set down casing on flange F u Set down internal part of compressor casing i...

Страница 92: ...served HZTL2485_EN Rev G March 2020 Removing diffuser and wall insert u Remove screws 76002 u Remove diffuser 79000 using swivel lifting eyes 90235 u Press away wall insert 77000 using press off screw...

Страница 93: ...5 to external part of compressor casing 74000 using screws and secure to crane u Remove screws 42280 u Uniformly press away external part of compressor casing 74000 us ing press off screws 90900 and r...

Страница 94: ...re is an orifice for adjusting the oil pressure in each of the two oil supply pipes of the bearing casing When the cartridge group the bear ing casing or the turbocharger is being fitted to the engine...

Страница 95: ...d 90490 onto threaded stud X to balance cartridge group u Evenly press off cartridge group by screwing press off screws 90900 into the designated holes CAUTION If the blades have insufficient or no cl...

Страница 96: ...hts reserved HZTL2485_EN Rev G March 2020 8 6 Dismantling and installing the turbine diffuser and nozzle ring Removing turbine diffuser u Put assembly plate 90020 over strain bolts 61036 u Insert exte...

Страница 97: ...0020 over studs 61036 u Screw nuts 61037 onto start of threads of studs 61036 to secure u Remove remaining screws 61056 u Press away turbine diffuser 63000 using press off screws 90901 and withdraw it...

Страница 98: ...out nozzle ring 56001 u Remove threaded stud 56021 CAUTION Fastening the nozzle ring When fitting the nozzle ring new threaded studs 56021 nuts 56022 and locking plates 56018 from the customer spare p...

Страница 99: ...threaded studs 56021 nuts 56022 and locking plates 56018 from the customer spare part set 97070 must be used u Push in nozzle ring 56001 as far as it will go at the cover of the gas inlet casing u Co...

Страница 100: ...h the position of the gas outlet flange and pay attention to where the positioning pin is in the gas outlet casing u Fit turbine diffuser 63000 to guide studs 90320 u Put assembly plate 90020 over str...

Страница 101: ...both oil supply pipes u Check that the oil orifices have been correctly installed u Remove cover from oil connection u Fit flange 42044 with new gasket 42045 and screws 42064 u Check lifting gear and...

Страница 102: ...the remaining oiled nuts 61037 complete with new Verbus Ripp washers 61051 and tighten with pre tightening torque MV see chapter Table of tightening torques u Tighten all nuts 61037 in a star pattern...

Страница 103: ...TL2485_EN Rev G March 2020 Fitting external part of compressor casing u Fasten lifting device 90190 90195 to external part 74000 of com pressor casing and secure it with crane u Fit O ring 42012 u Fit...

Страница 104: ...in wall insert 77000 u Align mark A with notch B u Fit centering screws 90230 in such a way that spigots on centering screws protrude maximum 5 mm u Lower wall insert and align centering screws 90230...

Страница 105: ...G March 2020 Turning transporting internal part of compressor casing u Fasten lifting device 90190 90195 to front side of flange F u Carefully turn internal part of compressor casing 76000 complete w...

Страница 106: ...58 of the three safety segments have been tightened safety segments are in the not engaged position u Fit O ring 76040 u Remove the support angle 90025 screws 90021 and nuts 74027 u Align the compress...

Страница 107: ...ed HZTL2485_EN Rev G March 2020 NOTICE Align the compressor casing internal part 76000 with the notch see the arrow so that the notch is positioned at the rib of the compressor casing external part 74...

Страница 108: ...casings 74000 76000 is not guaranteed u Fit four nuts 74027 complete with washers 74018 equally spaced around circumference and tighten u Unscrew nuts 90458 on threaded studs of safety segments 76080...

Страница 109: ...se injuries u Wear safety gloves Wear safety gloves to protect against mechanical hazards u Measure and note axial clearance A Clearance A mm TPL76 C 0 43 0 69 CAUTION If the axial clearance A is out...

Страница 110: ...areas or covered by loose parts it is recommended that you have a turbine blade inspection including a crack inspection carried out by an ABB Turbocharging Ser vice Station If provided w The fitted s...

Страница 111: ...485_EN Rev G March 2020 Segment connection u Undo screws 61044 and remove segments 51012 Flange connection u Undo and remove screws 61044 u Pull gas inlet casing 51001 complete with nozzle ring 56001...

Страница 112: ...part set 97070 must be used CAUTION Clogged areas on the nozzle ring If a nozzle ring is clogged in some areas or is covered by loose parts it is recommended to appoint an ABB Turbocharging Service St...

Страница 113: ...uds 56021 with high temperature grease and fit threaded studs Fit the locking plates 56018 and nuts 56022 u Tighten nuts 56022 and bend locking plates 56018 over CAUTION Correct assembly The nozzle ri...

Страница 114: ...gment 51012 complete with roll pin on gas inlet casing fix it in correct radial position using centering bolt 90177 and then fit it loosely using screws 61044 NOTICE In only one of the three segments...

Страница 115: ...st be marked on the component This enables simple and efficient tightening Tightening torques for screws 61044 Nm with spiral wound gasket Tightening TPL76 C Step 1 Screw in all screws hand tight Step...

Страница 116: ...EN Rev G March 2020 Tightening flange connection u Fit screws 61044 u Tighten screws 61044 in accordance with following procedure and in following order Flange connection u Tighten screws crosswise NO...

Страница 117: ...w in all screws hand tight Step 2 140 Step 3 280 Tightening torques for screws 61044 Nm without spiral wound gasket Tightening TPL76 C Step 1 Screw in all screws hand tight Step 3 280 Checking the tig...

Страница 118: ...Operation Manual TPL76 C 8 Disassembly and assembly 8 9 Table of tightening torques Copyright 2020 All rights reserved HZTL2485_EN Rev G March 2020 8 9 Table of tightening torques Page 116 133...

Страница 119: ...505 M18x1 5 150 Key to table 1 Place new Verbus Ripp washers onto strain bolts 7 New Verbus Ripp washers must be fitted every time the unit is assembled 2 a Tighten three nuts at 120 intervals to pre...

Страница 120: ...n emergency operation The assembly of the locking device on the turbocharger is only permiss ible in emergencies It is not permitted to lock the rotor for an engine test Serious damage to engine or pr...

Страница 121: ...requested by customers As operation with a locked rotor is only brief and the loads are low in these cases subsequent removal of the rotor is not necessary CAUTION During operation of the engine with...

Страница 122: ...8 25 Nm NOTICE Carry out work as described in the chapter Disassembly and assembly u Remove silencer or air suction branch u Insert lifting device 90427 into compressor wheel u Twist screws 94006 into...

Страница 123: ...mpressor wheel until holes in lifting device 90427 align with holes in assembly disassembly device 90020 u Fasten assembly disassembly device to lifting device 90427 using screws 94006 u Secure assemb...

Страница 124: ...rger must be removed and the air duct on the engine side must be closed off If this is not done the undamaged turbocharger can race under no load and run at overspeed Depending on the engine turbochar...

Страница 125: ...Fit cover plate NOTICE The cover plate material General structural steel in accordance with DIN EN 10025 2 must be manufactured in house according to the drawing Cover plate dimensions mm Product B1 B...

Страница 126: ...ng out of operation at short notice 9 3 Fit cover plate Copyright 2020 All rights reserved HZTL2485_EN Rev G March 2020 NOTICE Carry out the work as described in the chapter Removal and fitting u Remo...

Страница 127: ...t cover plate Copyright 2020 All rights reserved HZTL2485_EN Rev G March 2020 u Close off opening in gas outlet casing using cover plate u Fasten cover plate using spacer sleeves and nuts 61037 CAUTIO...

Страница 128: ...ns 4 stroke engine with several turbochargers Separate receivers No further measures are necessary on engines with separate air and ex haust gas receivers The engine can be operated as a naturally asp...

Страница 129: ...f compressor casing outlet gas inlet and gas outlet by fitting cover plates NOTICE In this respect refer to the engine manufacturer s instructions 9 5 Bypass the turbocharger CAUTION Shut off the lubr...

Страница 130: ...this is circulated by the prelubrica tion pump no measures have to be taken Any remaining old engine oil will thus be flushed away and the bearing sections largely protec ted against corrosion Mothbal...

Страница 131: ...or up to 12 months under Mothballing measures for the measures always necessary when moth balling turbocharger parts If the turbocharger remains mounted on the engine refer to the section Taking out o...

Страница 132: ...to protect against dusts Wear safety gloves to protect against mechanical hazards Disposal must be environmentally compatible professional and in com pliance with locally applicable regulations The tu...

Страница 133: ...ts All spare parts ordered with the turbocharger must be kept complete and ready for use u Parts showing signs of rust should be carefully cleaned and greased u Dispose of replaced and unusable parts...

Страница 134: ...eration Manual TPL76 C 12 Spare parts 12 2 View of turbocharger with part numbers Copyright 2020 All rights reserved HZTL2485_EN Rev G March 2020 12 2 View of turbocharger with part numbers Page 132 1...

Страница 135: ...in customer spare part set Hexagon head screw 61050 in customer spare part set Gasket 61051 in customer spare part set Verbus Ripp washer 61056 in customer spare part set Hexagon head screw 61065 Gas...

Страница 136: ...ABB Switzerland Ltd Turbocharging Bruggerstrasse 71a CH 5401 Baden Switzerland...

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