AAQ AutoLift AL-8803 Скачать руководство пользователя страница 5

1.

IMPORTANT SAFETY INSTRUCTIONS

1.1 Important notices 

Advance AutoQuip will offer one-year's quality warranty for the whole machine

during which any quality problem will 

be properly solved to the user's satisfaction. However, we will not take any responsibility for 

misuse

 resulted from improper 

installation and operation, overload running or 

unsuitable

 ground condition. 

This middle rise scissor hoist is especially fit for tyre service or other quick service around vehicles. Users must always bear 

in mind that this AL-8803 is specially designed for lifting motor vehicles, so never use it for any other purposes. Otherwise, we 

cannot take

 any responsibility for damages 

or losses due to misuse 

of the hoist.

 

Make sure to pay careful attention to the label of the lifting capacity attached on the hoist and never try to lift cars 

exceeding 

the lifting capacity of the hoist.

Read this manual carefully before operating the machine

.

U

sers are not permitted to make any modification to the control unit or 

the  hoist.

 

1.2 Qualified personnel 

1.2.1 O

nly persons who have been 

properly trained, can operate the hoist. 

1.2.2 Electrical connection must be done by a 

qualified

 electrician.   

1.2.3 

Unauthorised p

eople 

should not be permittied within

 the lifting area.  

1.3 Danger notices

1.3.1 Do not install the hoist on any asphalt surface. 

1.3.2 Read and understand all safety warnings before operating the hoist. 

1.3.3 

Always pay attention 

while the hoist is in motion. 

1.3.4 Keep hands and feet away from any moving parts. Keep feet clear of the hoist when lowering. 

1.3.5 Only properly trained personnel can operate the hoist. 

1.3.6 

Proper clothing and safety protection must be worn.

1.3.7 

Keep the area aroung the lift

 tidy. 

1.3.8 

Do not exceed the

 maximum lifting capacity. 

1.3.9 Always insure the safety locks are engaged before any attempt to work near or under the vehicle. Never remove safety 

related components from the hoist. Do not use if safety related components are damaged or missing. 

1.3.10 Do not rock the vehicle while on the hoist  or remove any heavy component from vehicle that may cause excessive 
weight shift. 

1.3.11 Check at any time the parts of the hoist to ensure the agility of moving parts and the performance of 
synchronization. Ensure regular maintenance and if anything abnormal occurs, stop using the hoist immediately and contact 

your dealer or service agent

1.3.12 Lower the hoist to its lowest position and do remember to cut off the power source when service finishes. 

1.3.13 Do not modify any parts of the hoist

.

 

1.3.14 If the hoist is going to be left unused for a long time, users are required to: 
a. Disconnect the power source;

b. Empty the oil tank;

c. Lubricate the moving parts with 

spray lube

.

4

Содержание AutoLift AL-8803

Страница 1: ...E INSTALLATION AND OPERATION BY PROCEEDING YOU AGREE THAT YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF THIS MANUAL FORWARD THIS MANUAL TO ALL OPERATORS FAILURE TO OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH Specifications subject to change without notice Note While all due care and attention has been taken in the preparation of this document Advance AutoQuip shall not ...

Страница 2: ...cautions for installation 3 3 Installation 3 4 Items to be checked after installation 4 Operation instructions 8 11 4 1 Precautions 4 2 Descriptions of control box 4 3 Flow chart for operation 4 4 Operating instructions 4 5 Emergency lowering in case of no power 5 Trouble shooting 12 6 Maintenance 13 7 Annex 14 24 Annex1 Packing list of the whole hoist Annex2 Overall diagram Annex3 Hydraulic worki...

Страница 3: ...rmation on the nameplate Model No ____________________________ _ Serial No ___________________________ Production Date ______________________ __ The following specially trained people are permitted to operate and maintain this hoist 1 2 3 4 5 6 7 8 9 10 2 ...

Страница 4: ...ation Date __________________ __________ Declaration The above mentioned hoist has been correctly installed and all its functions including the reliability of safety locks have passed strict tests Therefore we hereby declare that this hoist is in good working condition after installation is finished Installation date Installer s signature User s signature 3 ...

Страница 5: ...3 Danger notices 1 3 1 Do not install the hoist on any asphalt surface 1 3 2 Read and understand all safety warnings before operating the hoist 1 3 3 Always pay attention while the hoist is in motion 1 3 4 Keep hands and feet away from any moving parts Keep feet clear of the hoist when lowering 1 3 5 Only properly trained personnel can operate the hoist 1 3 6 Proper clothing and safety protection ...

Страница 6: ...vel The sound emitted from the hoist should not exceed 75DB For the sake of your health we suggest putting a noise detector in your working area 1 6 Training Only properly trained people are allowed to operate the hoist 2 Overview of the hoist 2 1 General descriptions The hoist is driven by an electro hydraulic system The gear pump delivers hydraulic oil to oil cylinders and pushes upwards their p...

Страница 7: ...and check if any parts missed as per Annex 1 Do not hesitate to contact us in case any parts missed but if you do not contact us and insist installing upon the lack of some parts Advance AutoQuip or distributors will not bear any responsibility for this and will charge for any parts subsequently demanded by the buyer 3 1 3 Ground conditions The hoist should be fixed on a smooth and solid concrete ...

Страница 8: ...embly with a proper wrench Make sure the hose end is clean Step3 Connect the wires of limit switch to the wiring terminals in the control box Make sure to connect NO 1 wire with NO 1 terminal NO 2 wire with NO 2 terminal and so forth Step4 Link the air hose to compressed air source This step is only for the type with pneumatic safety lock Step 5 Fix the base frame Optional This AL 8803 is portable...

Страница 9: ...ecautions 4 1 1 Check all the joints of oil hose Only when there is no leakage the hoist can be operated 4 1 2 Do not use the hoist if its safety device malfunctions 4 1 3 The machine shall not lift or lower vehicles if the center of gravity is not positioned evenly on the platforms 4 1 4 Operators and other personnel concerned should stand clear during lifting and lowering process 4 1 5 When the ...

Страница 10: ...il rubber pads have touched the underside of the vehicle 5 Press the UP button to approx 500mm or until the vehicle wheels leave the ground Check that the rubber blocks are positioned correctly under the vehicle 6 Continue to raise the vehicle to the desired height make sure the safety locks are correctly engaged Turn off the Emergency stop button Lower the hoist 1 Switch on press the emergency st...

Страница 11: ...e to the oil out let to connect a hand pump Optional b Connect the hydraulic assembly with the optional hand pump Pump the hand pump to raise the platforms Release the unloading valve on the pump assembly until the hoist has reached its lowest position Note reset the lowering valve on the hydraulic pump and remove the cable ties on the locks Refer to pictures below 10 ...

Страница 12: ...11 ...

Страница 13: ...too low Add oil The oil hose became loose Tighten it The check valve is faulty Clean or replace it Platforms creeping down slowly after being raised The oil hose leaks Check or replace it The oil cylinder seal is leaking Replace the seal The valve leaks Clean or replace it The overflow valve leaks Clean or replace it Electrical unloading valve leaks Clean or replace it Raising too slow The pickup ...

Страница 14: ...nious clicking sound should be heard Check for oil or air leaks Check the electrical system for loose or broken wires Check whether that anchor bolts are firmly screwed Check safety lock mechanism 6 2 Weekly checking items Check the flexibility of moving parts Check the working conditions of safety parts Check the amount of oil left in the oil tank Oil is enough if the platforms can be raised to h...

Страница 15: ...803 Mechanical Assembly AL 8803 000 1 2 Mobile kit Optional 2 1 Wheel AL 8803 A25 B1 2 2 2 Prop trough AL 8803 A25 B2 1 2 3 All directional wheel AL 8803 A25 B3 1 3 Feet protector AL 8803 A1 B7 2 4 Hydraulic system AL 8803 A24 1 5 Inside hex screw M8 12 4 Annex2 Overall diagram 14 ...

Страница 16: ... cylinder 2 Assistant cylinder 3 Electrical release valve 4 Lowering throttle valve 5 Motor 6 Coupling 7 Gear pump 8 One way valve 9 Over flowing valve 10 Anti surge valve 11 Cushion valve 12 Emergent unloading valve 1 Air filter 2 Pneumatic solenoid valve 3 Pneumatic cylinder for the main platform 4 Pneumatic cylinder for the assistant platform 15 ...

Страница 17: ...Annex5 Wiring diagram Wiring diagram for electrical system with common transformer Single phase 16 ...

Страница 18: ...Inside layout of control box for version 1 Inside layout of control box for version 2 The above wiring diagram is applicable to the version with mechanical safety lock 17 ...

Страница 19: ...The above wiring diagram is applicable to the version without mechanical safety lock 18 ...

Страница 20: ...control box for version 1 without mechanical safety lock Inside layout of control box for version 2 without mechanical safety lock The above wiring diagram is applicable to the version without mechanical safety lock 19 ...

Страница 21: ...k S N DESCRIPTION QTY 1 MOTOR 1 2 HYDRAULIC BLOCK 1 3 OVERFLOW VALVE 1 4 FITTING 2 5 CUSHION VALVE 1 6 ABSORBING OIL PIPE 1 7 OIL FILTER 1 8 THROTTLE VALVE 1 9 OIL HOSE TIE IN 1 10 ELECTRICAL UNLOADING VALVE 1 11 SINGLE WAY VALVE 1 12 GEAR PUMP 1 13 OIL TANK 1 14 OIL TANK COVER 1 15 OIL BACK PIPE 1 20 ...

Страница 22: ...earing 3045 12 10 Security shaft AL 8803 A5 B14 2 11 Driving assembly AL 8803 A5 2 12 Nylon Slider AL 8803 A5 B6 2 13 Limit switch ME 8108 2 14 Safety lock holder AL 8803 A5 B15 1 15 Feet protector AL 8803 A1 B7 2 16 Limit switch ME 8104 1 17 Inside hex screw M10x50 8 18 U shape block AL 8803 A4 8 19 Right base assembly AL 8803 A2 1 20 Fasten shaft for oil tank AL 8803 A16 2 21 Elastic flange D25 ...

Страница 23: ... 2525 4 34 Circlip for the shaft D25 8 35 Prop assembly AL 8803 A22 B6 4 36 Small idler wheel AL 8803 A22 B5 8 37 Shaft of guiding plate AL 8803 A22 B4 8 38 Elastic flange D15 16 39 Platform assembly A AL 8803 A19 1 Annex 7 Spare parts list Spare parts list electrical system S N Material No Name Spec Qty Unit Pic 1 Power switch LW26GS 20 04 1 Pcs 2 Button Y090 11BN 1 Pcs 3 Power indicator AD17 22G...

Страница 24: ...2P 1 Pcs 7 Circuit breaker DZ47 63 C1 1P 1 Pcs 8 Circuit breaker DZ47 63 C3 1P 1 Pcs 9 Limit switch YBLX ME8104 1 Pcs 10 Limit switch 8108 TZ8108 2 Pcs 11 Emergency stop Y090 11ZS red 1 Pcs 12 Bridge rectifier KBPC5A 35A 1 Pcs 13 Capacitor 4700UF 50A 1 Pcs 14 Relay LY2NJ DC24 1 Pcs 23 ...

Страница 25: ...5 Safety lock holder AL 8803 A5 B15 1 6 Feet protector AL 8803 A1 B7 2 7 Limit switch ME 8104 1 8 U shape block AL 8803 A4 8 9 Oil cylinder right AL 8803 A15 B2 1 10 Nylon slider AL 8803 A5 B6 2 11 Air cylinder CQ2B32x20 2 12 Safety lock holder AL 8803 A5 B15 1 13 Oil cylinder left AL 8803 A15 B1 1 Annex8 Size and weight requirements on vehicles Note Offers may differ as per different requirements...

Страница 26: ...3 Continue raising the hoist to the desired working height checking for any obstructions 4 Once the hoist has reached the desired working height press the lock button until the vehicle has rested on the locks Important a visual check is to be made for correct engagement of the locks prior to going under the hoist TO LOWER THE HOIST 1 Check for any obstructions under the hoist prior to lowering the...

Страница 27: ...the capacity of the hoist compared to the weight of the vehicle If vehicle is too heavy do not proceed 4 Ensure the area is clean and clear of grease oil and objects that may be a slip trip hazard 5 Familiarise yourself with and check all machine operations and controls 6 Check all safety devices are in good condition 7 Ensure support arms are capable of being locked in position 8 Ensure rubber pa...

Страница 28: ...PECIFIC WARRANTY PROVISIONS FOR UNITS LOCATED OUTSIDE OF THESE COUNTRIES NOTE THE EQUIPMENT IS NOT TO BE USED FOR WASH DOWN PURPOSES OR TO BE INSTALLED IN AN OUTDOOR ENVIRONMENT WHERE IT IS SUBJECT TO WEATHER OR WATER DAMAGE WARRANTY WILL BE IMMEDIATELY VOID STRUCTURAL COMPONENTS ALL STRUCTURAL AND MECHANICAL COMPONENTS OF THIS UNIT ARE GUARANTEED FOR A PERIOD OF FIVE YEARS FROM THE DATE OF INVOIC...

Страница 29: ...ety locks tested for correct operation Checked for good working order Supplied with the hoist and in good working order Checked for correct operation Hoist checked with load for correct operation and speed control tested Checked wire ropes for correct installation and tension Concrete floor is a suitable depth for installation Safety Devices Welds Hydraulic Equipment and Controls Pneumatic Equipme...

Страница 30: ...onstrated the operation of the vehicle hoist to the owner or operator Lock off isolating switch installed Emergency stop button installed 3 Details of Electrical Contractor Trading Name Address 4 Signature I being the person responsible for completing the commissioning report have exercised reasonable skill and competency when completing the report and herby certify that the vehicle hoist has been...

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