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RSM-DEV1 Technical Guide

INSTALLATION

Electrical and Environmental Requirements

General

Correct wiring of the AAON unit controller and its modules is 

the most important factor in the overall success of the installation 

process. The AAON unit controller and modules are installed and 

wired at the AAON factory. Some of the following information 

may not apply if the unit was pre-wired at the factory. However, if 

troubleshooting of the controller or modules is required, it is a good 

idea to be familiar with the system wiring. 

Wiring

The modules must be connected to an 18-30 VAC power source 

of the proper size for the calculated VA load requirements. All 

transformer sizing should be based on the VA ratings listed in

 Table 

1, this page.

Control 

 

Device

Voltage

VA

 Load

Operating  Temperature

Humidity

 

(Non-

 

Condensing)

RSM-DEV1

18-30 VAC

18

-22ºF to 158ºF

-30ºC to 70ºC

0-95% RH 

Inputs

Resistive Inputs require 10KΩ 

Type III Thermistor

24 VAC Inputs provide  

4.7KΩ Load

Outputs

Relay Outputs: 1 amp  

maximum per output. 

Table 1:  RSM-DEV1 Electrical and Environmental 

Requirements

NOTE:  

If the temperature at the controller is below -4ºF  

(-20ºC), the display refresh rate could be less 

responsive.

WARNING:  

When using a single transformer to power more 

than one controller or expansion module, the 

correct polarity must always be maintained 

between the boards. Failure to observe 

correct polarity will result in damage to the 

AAON unit controller, RSM-DEV1, and any 

associated module.

Please carefully read and apply the following information when 

wiring the unit controller, RSM-DEV1, and any associated module. 

1.  All wiring is to be in accordance with local and 

national electrical codes and specifications.

2.  All 24 VAC wiring must be connected so that all 

ground wires remain common. Failure to follow this 

procedure can result in damage to the controller and 

connected devices.

3.  Minimum wire size for 24 VAC wiring should be 

18-gauge.

4.  Minimum wire size for all sensors should be 24-gauge. 

Some sensors require two-conductor wire and some 

require three- or four-conductor wire. 

5.  Minimum wire size for 24 VAC thermostat wiring 

should be 22-gauge.

6.  Be sure all wiring connections are properly inserted 

and tightened into the terminal blocks. Do not allow 

wire strands to stick out and touch adjoining terminals 

which could potentially cause a short circuit.

7.  When communication wiring is used to interconnect 

AAON unit controllers together or to connect to other 

communication devices, all wiring must be plenum-

rated, minimum 18-gauge, two-conductor, twisted pair 

with shield. AAON can supply communication wire 

that meets this specification and is color coded for 

the network or local loop. Please consult your AAON 

distributor for information. If desired, Belden #82760 

or equivalent wire may also be used.

8.  Before applying power to the AAON unit controller, 

RSM-DEV1 Modules, and any associated modules, be 

sure to recheck all wiring connections and terminations 

thoroughly.

Powering Up

When the controller and modules are first powered up, the POWER 

LED should light up and stay on continuously. If it does not light 

up, check to be sure the 24 VAC is connected to the controller, that 

the wiring connections are tight, and they are wired for the correct 

polarity. The 24 VAC power must be connected so all ground wires 

remain common. If after making all these checks, the POWER 

LED does not light up, please contact AAON Controls Support for 

assistance.

Support is available Monday through Friday 

7:00 A.M. to 5:00 P.M., Central Time. 

1-866-918-1100 | 1-918-382-6450 

[email protected]

Содержание RSM-DEV1

Страница 1: ...e SS1192 RSM DEV1 Module Technical Guide WARNING The expansion valves installed and this module are a factory specified deviation Contact Controls Tech support before attempting any user configuration...

Страница 2: ...nfoss VFD is a registered trademark of Danfoss A S Tallahassee FL DMQ is a registered trademark of DunAn Microstaq Inc of Austin TX Sporlan is a division of Parker Hannifin Corporation Washington MO Y...

Страница 3: ...OPERATIONS 12 Modes of Operation 12 Staging 13 Envelope Protection 20 Component Operation 21 LCD SCREENS 22 LCD Display Screen and Navigation Keys 22 Main Screens Map 23 Screen Descriptions 24 TROUBL...

Страница 4: ...DMQ EXV Screens 31 Table 15 Sporlan EXV Screens 32 Table 16 Temperature Resistance and Voltage for Discharge Sensors 34 Table 17 Discharge Thermistor Temperature and Resistance 35 Table 18 Suction Pre...

Страница 5: ...with no reheat or reheat on the second circuit This module automatically configures condensers EXVs and compressors based on unit selection The RSM DEV1 uses an E BUS cable to connect to the VCCX2 Co...

Страница 6: ...ations 2 All 24 VAC wiring must be connected so that all ground wires remain common Failure to follow this procedure can result in damage to the controller and connected devices 3 Minimum wire size fo...

Страница 7: ...P N G149410 NOT USED COND FAN GND 24 VAC POWER ONLY WARNING POLARITY MUST BE OBSERVED OR THE CONTROLLER WILL BE DAMAGED REVERSING VALVE 5 V DISCHARGE TEMP 1 COMP STAT 1 SP DISCHARGE TEMP 2 COMP STAT...

Страница 8: ...Switch Emer Shutdown Optional Condenser Fan GND 18 30 VAC Line Voltage Size transformer for correcto total load 18VA Inputs Wiring The RSM DEV1 uses an E BUS cable to connect to the VCCX2 Controller...

Страница 9: ...OLLER WILL BE DAMAGED REVERSING VALVE 5 V DISCHARGE TEMP 1 COMP STAT 1 SP DISCHARGE TEMP 2 COMP STAT 2 GND EMER SHDN GND NOT USED GND BINARY INPUTS MODBUS RSM DEV1 www aaon com SUCTION PRES DUAL E BUS...

Страница 10: ...ot used Binary Inputs BIN1 Compressor 1 status BIN Compressor 2 status BIN3 Coil Temperature Switch BIN4 Emergency shutdown optional Analog Outputs 0 10 VDC AOUT1 Not used AOUT2 Condenser Fan 1 EXV CO...

Страница 11: ...the auxiliary contact on the compressor contactor If BIN1 opens Compressor 1 Enable Relay de energizes and a compressor alarm is generated If Compressor 1 on module is a VFD then compressor status is...

Страница 12: ...During Heating Mode the VFD compressor modulation is determined from Supply Air Temperature Compressor envelope and or electrical current protections also affect the VFD compressor modulation by limit...

Страница 13: ...w for heating If Dehumidification Mode VFD is not allowed to stage off Stage Type 2 VFD Plus On Off Units affected RNC 30 Ton Modules Module 1 A VFD Module 2 B on off Stages for all modes Stage 0 All...

Страница 14: ...turns on at recommended start speed 3 600 RPM Copeland 3 000 RPM Danfoss Stage 1 to 4 VFD is on two step stages on at high speed then can transition to low speed VFD was at maximum speed Stage delay h...

Страница 15: ...igh speed VFD was at minimum speed Stage delay has been met Controlling temperature is below the staging window for cooling or above the staging window for heating Stage 3 to 2 VFD is off two step tra...

Страница 16: ...less than or equal to 50 and reheat valve is less than or equal to 50 VFD resets to recommended start speed 3 600 RPM Copeland 3 000 RPM Danfoss Stage 5 to 3 VFD stages off B1 and B2 are on Stage 4 to...

Страница 17: ...aging window for heating A1 resets at recommended start speed 3 600 RPM Copeland 3 000 RPM Danfoss Stage 1 to 0 A1 stages off A2 B1 and B2 are off A1 was at minimum speed A1 minimum run time met Stage...

Страница 18: ...below the staging window for heating A1 and C1 reset to recommended start speed 3 600 RPM Copeland B1 turns on Stage 3 to 5 A1 C1 and B1 are on D1 stages on A1 and C1 at maximum speed Stage delay has...

Страница 19: ...ve the staging window for heating A1 resets to recommended start speed 3 600 RPM Copeland 3 000 RPM Danfoss C1 off Stage 4 to 2 A1 stages off B1 and D1 are on C1 is off A1 is at minimum speed Controll...

Страница 20: ...while the compressor is running The minimum operating speed reference is read from the VFD and can change depending on where the compressor is operating within its envelope The VFD compressor is set t...

Страница 21: ...armer the fan starts at 100 Starting speed adjusts linearly between 40 and 70 degrees In Cooling Mode the condenser fan modulates speeds to target the discharge pressure setpoint based on the highest...

Страница 22: ...en categories Table 3 Navigation Key Functions Editing Key Key Function UP or DOWN Use the UP or DOWN key to enter Edit Mode on a user adjustable screen Edit Mode is indicated by the underscore appear...

Страница 23: ...ed depends on which EXV is installed on the unit The options are DMQ and Sporlan WARNING Contact Controls Tech Support before making any changes to the configuration of this module NOTE See the follow...

Страница 24: ...S XXX E BUS communication XXX equals the number of COMM packets received The number increases as packets are received SOFTWARE 1192vXXX Current software version The second line shows the software numb...

Страница 25: ...rm COND FAN XXX Condenser fan operation status Options are 0 100 NOT USED Condenser fan not in use OFF Condenser is off EXV ZX XXX Expansion valve operation status 0 100 Table 7 System Status Screens...

Страница 26: ...line temperature is above 260 F the compressor will back off If the temperature doesn t drop below 260 F after one minute the compressor will turn off Discharge line temperature needs to drop below 1...

Страница 27: ...arm occurrence Days for the next 30 days of alarm occurrence Alarms clear after 30 days Alarm history is not stored in memory If power is lost the alarms will clear ALARM HISTORY SCREENS Screen Text D...

Страница 28: ...on SETPOINT STATUS Setpoint Status screens HEADPRSP XXX PSIG Head Pressure Setpoint Valid range is 260 475 psig Default is 340 psig Measured in PSIG SUPRHT SP XX X F Superheat Setpoint Valid range is...

Страница 29: ...YES VFD is connected and communicating Options are YES NO MB RETRY XXXX Totals if it is missing communication packet infor mation MB VALID XXXX Totals if it receives good communication packet informat...

Страница 30: ...separately COMMAND XXX Compressor percentage commanded to VFD MAX REF XXXX RPM Maximum speed programmed into the VFD in RPM MIN REF CONFIRMD Minimum speed programmed into the VFD Options are NOT 0 CO...

Страница 31: ...navigating through the DMQ screens From the EXVTYPE DMQ Screen press ENTER to scroll through the screens EXV X DETECTED EXVX PSI XXX PSIG EXV TYPE DMQ DMQ EXV SCREENS Screen Text Description EXV TYPE...

Страница 32: ...r outdoor coil Measured in degrees Fahrenheit VLV TYPE DEVIATON This screen will show that this is a factory deviation Press and hold the UP button for 10 seconds to access the individual valve config...

Страница 33: ...resent BIN2 This green LED lights up when Compressor Status 2 input has 24VAC present BIN3 This green LED lights up when the Coil Temperature input has 24VAC present BIN4 This green LED lights up when...

Страница 34: ...ltage with meter set on DC volts Place the minus lead on the GND terminal and the plus lead on the sensor input terminal being investigated TEMPERATURE RESISTANCE AND VOLTAGE FOR DISCHARGE SENSORS Tem...

Страница 35: ...MPERATURE AND RESISTANCE Temp F Temp C Resistance kOhms Voltage Input VDC Temp F Temp C Resistance kOhms Voltage Input VDC 40 40 2889 60 4 98 167 75 12 73 2 80 31 35 2087 22 4 97 176 80 10 79 2 59 22...

Страница 36: ...ge at the SP1 and GND terminals and compare it to the appropriate chart depending on the refrigerant in use If the temperature voltage or pressure voltage readings do not align closely with the chart...

Страница 37: ...URE TRANSDUCER CHART Voltage Pressure Voltage Pressure 0 5 0 2 6 350 0 6 17 2 7 367 0 7 33 2 8 384 0 8 50 2 9 400 0 9 67 3 0 417 1 0 83 3 1 434 1 1 100 3 2 450 1 2 117 3 3 467 1 3 133 3 4 484 1 4 150...

Страница 38: ...01 2 MEMOBUS communications b1 02 2 MEMOBUS communications H5 01 Drive Slave Address Default 31 1F H5 02 Comm Speed Default 3 9600 H5 03 Comm Parity Default 0 No Parity H5 04 Stop Method after comm er...

Страница 39: ...as For example if this is the first module connected and there are 4 wires connected to Stepper Valve 1 and 5 wires connected to Stepper Valve 2 the screens should be configured as follows NOTE When o...

Страница 40: ...8 1100 918 382 6450 controls support aaon com Monday through Friday 7 00 AM to 5 00 PM Central Time Controls Tech Support website www aaon com aaon controls technical support AAON Factory Technical Su...

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