background image

Front Sid

e

 Size: 420 mm (W

) x 297 mm (H)

Red Line 

Mark are 

for 

Foldin

g.

 Not to be Pr

inted

11 

12 

13 

14 

10 

Connec

ting Multi-function S

afet

y valv

e

Wrap the thr

eaded part of the c

old wa

ter 

inlet pipe with Teflon tape in clock

wise 

direc

tion.

Figur

e 10

Cold wate

r

inlet pipe

Te

flo

n

Connec

t the Multi-func

tion Saf

ety v

alve 

to c

old wa

ter inlet pipe and r

otate it in 

clockwise dir

ection till it gets fix

ed.

Figur

e 11

Discharge

Outlet

Multi-function

Safe

ty valv

e

Note:  

The M

ulti-function S

afet

y valv

e may dr

ip during the usage of the hea

ter

. As 

the wa

ter is hea

ted

, it expands and tr

ies to flo

w back through the inlet pipe but is 

prev

ented b

y the presenc

e of the non-retur

n valv

e (an ex

ter

nal valv

e pro

vided befor

cold w

ater tap

). Hence w

ater ma

y drip fr

om the Multi-func

tion Saf

ety v

alve

. Ther

efor

e, 

Discharge O

utlet is pro

vided to dischar

ge wa

ter fr

om the W

ater Hea

ter

. To a

void 

dripping

, it is rec

ommended to install non-r

eturn v

alve a

t a distance of a

t least 40 feet 

aw

ay fr

om the inlet of the W

ater Hea

ter

.

CAUTION

 

The M

ulti-function S

afet

y valv

e should never be r

emoved or blocked b

y any means 

to pr

even

t it from dr

ipping or releasing the e

xcess pr

essure inside the hea

ter

Failur

e to do so ma

y result in damage t

o the W

ater Hea

ter and injur

ies to the user

This will also make the w

arran

ty null and v

oid.

 

Discharge O

utlet is pro

vided to r

elease the discharge fr

om the W

ater Hea

ter in 

case exc

essive pr

essure is dev

eloped. T

he con

ten

ts of the discharge fr

om the 

Multi-func

tion Saf

ety v

alve ma

y be hot and may cause bur

ns to the users and 

damage nearb

y objects

, theref

ore it is r

ecommended t

o take pre

-cautions while 

discharg

ing wa

ter fr

om the W

ater Hea

ter

.

 

It is r

ecommended t

o opera

te the Dischar

ge lever in the M

ulti-function S

afet

y valv

on a regular basis t

o ensure tha

t there ar

e no blockages and also t

o remo

ve an

lime deposits that w

ould have been f

ormed inside the 

Wat

er Heater

.

 

Ensure tha

t the W

ater Hea

ter is in po

wer OFF c

ondition when the Discharge L

ever 

is being opera

ted

. Ensure tha

t the wa

ter is filled c

ompletely in the 

Wat

er Heater 

befor

e switching it ON.

 

Ensure tha

t the Multi-func

tion Saf

ety v

alve is not damaged while tigh

tening

.

Connec

ting to 

Wat

er Supply

Figur

e 12 I

nstallation D

iagram

Cold Water

Tap

*Flexible Hose

Hot Water

Tap

*Flexible

Hose

Multi-function

Safety Valve

Discharge Lever

Discharge Outlet

*Fle

xible Hoses to be pr

ocured b

y the customer

, not part of standar

d produc

t.

1. 

Wrap the 

Teflon tape ar

ound the inlet and outlet connec

tions of the W

ater Hea

ter t

prev

ent leak

age.

2. 

Make nec

essary plumbing with r

efer

ence t

o the Installa

tion Diagram (R

efer 

“Installa

tion Diagram

”).

3. 

Connec

t the cold w

ater pipe t

o the inlet [Blue Sticker].

4. 

Connec

t the hot wa

ter pipe t

o the outlet [Red S

ticker].

No

te: 

A. O. Smith r

ecommends N

ylon/ Stainless S

teel (SS) br

aided hoses (Fle

xible 

Hoses) having a minimum pr

essure r

ating of 8 Bar and hoses should be c

ompatible f

or 

hot wa

ter applica

tions.

CAUTION

 

Make sur

e a suitable Teflon tape is used f

or all plumbing connec

tions to pr

even

leakage

.

 

Use only N

ylon/ Stainless S

teel (SS) br

aided hoses (Fle

xible Hoses) having a 

minimum pressur

e ra

ting of 8 Bar and hoses should be compa

tible for hot w

ater 

applications

.

 

Failur

e to f

ollow this instruc

tion can result in pr

operty damage

.

Oper

ation

Filling the 

Wat

er Heater 

Tank

Figur

e 13

1. 

Open a nearb

y hot wa

ter fauc

et to 

permit air t

o escape.

2. 

Open the cold w

ater inlet v

alve fully

filling the W

ater Hea

ter and the 

piping.

3. 

Close hot wa

ter fauc

et when wa

ter 

flo

ws.

4. 

Check all the connec

tions to see 

if there is an

y leakage

. In case of a 

leakage

, drain the w

ater c

ompletely

repair the leak

ing joint and then r

efill 

the Wat

er Hea

ter

.

CAUTION

 

This 

Wat

er Heater should not be oper

ated with insufficien

t amount of w

ater

. Failur

to do so ma

y result in damage t

o the W

ater Hea

ter and injur

ies to the user

. This will 

also make the war

ran

ty null and v

oid.

 

Once the M

ounting

, Multi-func

tion Saf

ety v

alve

, Plumbing and 

Wat

er filling is 

complet

ed, then only the po

wer supply should be swit

ched ON.

 

Do not splash w

ater dir

ectly or clean with benz

ene, pesticides

, thinner, alc

ohol, et

c., 

but use a soft, dr

y cloth to clean the 

Wat

er Heater

.

Connec

ting to Elec

trical Supply

Figur

e 14

The po

wer c

ord and plug ar

e connec

ted 

with this W

ater Hea

ter

. Find a separ

ate 

socket for po

wer plug and make sur

the socket is in firm c

ontac

t with the 

plug. Ensur

e that r

eliable earthing has 

been done.

CAUTION

 

Connec

t the W

ater Hea

ter using independen

t sockets, do not use an

y adapters

. Use 

multimeter t

o check whether the live line and neutr

al line are not r

everse

, to ensur

complet

e safet

y.

 

Bef

ore installing the 

Wat

er Heater

, confir

m that the po

wer of 

Wat

er Heater ma

tches 

electr

ic meter capacit

y and supply wire

.

 

The 

Wat

er Heater should be ear

thed reliably

. It is pr

ohibited t

o connec

t the earth 

wire t

o neutral wir

e or faucet w

ater pipe

.

Temper

atur

e Con

trol K

nob

Figur

e 15

Heating

indicator

lamp

Powe

r

indicator

lamp

Swit

ch on the W

ater Hea

ter

’s po

wer supply

. The P

ow

er indicator lamp glo

ws. 

Temper

atur

e Setting

Tur

n the Temper

atur

e con

trol k

nob clockwise f

or the device t

o commenc

e heating and 

change the set temper

atur

e [T

he set temper

atur

e increases if the 

Temper

atur

e con

trol 

knob is tur

ned clockwise]. 

Temper

atur

e can be adjusted fr

om 25°C to maximum 75°C. 

Modes

Ther

e are t

wo t

ypes of modes depending on the actual w

ater t

empera

ture inside the 

inner tank of the W

ater Hea

ter

:

He

atin

g m

od

e

Stan

dby

 mo

de

When the ac

tual temper

atur

e of the 

wa

ter is less than the set t

empera

ture

, it 

enters in

to Hea

ting mode. T

he Heating 

indicator lamp glo

ws as sho

wn in “F

igure 

16” .

Figur

e 16

 

Powe

rHeating

Aft

er the W

ater Hea

ter r

eaches set 

temper

atur

e, it will en

ter in

to the 

Standb

y mode due to the ther

mostat 

cut-off

, the Po

wer indica

tor lamp glo

ws 

and Heating indica

tor lamp swit

ch off as 

shown in 

“Figur

e 17” .

Figur

e 17

Powe

rHeating

When the t

empera

ture of the w

ater dr

ops by 5°C fr

om the set temper

atur

e due to 

usage of wa

ter

, the W

ater Hea

ter again en

ters in

to the Hea

ting mode.

Draining the 

Wat

er Heater 

Tank

Whenev

er the W

ater Hea

ter is not used f

or an ex

tended per

iod or if the produc

t is 

below fr

eezing temper

atur

e, y

ou will need to unplug the unit and dr

ain it.

Figur

e 18

Discharge

Leve

r

Discharge

Outlet

1. 

Swit

ch OFF the electr

ic supply to the 

Wat

er Heater

.

2. 

Open the hot wa

ter fauc

et until the 

wa

ter runs c

ool.

3. 

Close cold w

ater supply

.

4. 

Drain the w

ater b

y lifting the 

Discharge L

ever of the M

ulti-function 

Saf

ety v

alve up

war

ds. (R

efer 

“Figur

18”)

CAUTION

Please tur

n off the pow

er supply to the 

Wat

er Heater pr

ior to dr

aining the W

ater 

Heater

.

DANGER

HOT

Scalding

Hot wa

ter is danger

ous, especially f

or the young childr

en, 

aged or the disabled. T

he W

ater Hea

ter allo

ws y

ou to c

ontr

ol 

the temper

atur

e of your hot w

ater

. W

ater t

empera

tures 

over 52°C can cause sev

ere bur

ns instantly or dea

th from 

scalds. D

o not leave a child or an infir

m person in the bath 

unsupervised

.

Troubleshooting

The 

Wat

er Heater ma

y not opera

te as desir

ed if used incor

rec

tly or there is a minor 

cause, ev

en though the produc

t has no fault. I

n these cases, check the f

ollowing issues 

to solv

e simple problems without the help fr

om the Cust

omer Car

e Cen

tre

. If the 

problem does not solv

e after check

ing the follo

wing issues, call C

ustomer C

are C

entr

e.

Prob

lem

s

Po

ssib

le

 Ca

use

(s)

So

lu

tio

n

Po

wer indica

tor 

lamp and Heating 

indicator lamp 

does not glow

.

No pow

er supply to the 

Wat

er 

Heater

.

Check pow

er supply and 

switch ON elec

trical swit

ch.

Ther

mal Cut

-out has tr

ipped or 

problem in  in

ter

nal wiring er

ror

Call C

ustomer C

are C

entr

e.

Po

wer indica

tor 

lamp and Heating 

indicator lamp 

glow but no hot 

wate

r.

Heating Elemen

t breakdo

wn or 

inter

nal wiring er

ror

.

Call C

ustomer C

are C

entr

e.

Wat

er 

temper

atur

e is 

too high.

Impr

oper thermosta

t opera

tion.

Call C

ustomer C

are C

entr

e.

Ther

mal cut-out not oper

ating

.

Call C

ustomer C

are C

entr

e.

Wat

er heats 

slowly

.

Lo

w voltage a

t supply mains.

Call C

ustomer C

are C

entr

e.

Scale deposition.

Call C

ustomer C

are C

entr

e.

Piping 

connec

tion leaks.

Connec

tion not sealed.

Re

-connec

t piping, using 

Teflon tape

.

Wat

er leakage 

from pr

oduct.

Leak

age in tank or other parts

.

Swit

ch OFF pow

er 

immediately and call 

Cust

omer Car

e Cen

tre

.

Wat

er dripping 

from M

ulti-

function S

afet

valv

e during 

heating

.

Non-retur

n valv

e is installed 

close to the inlet of the 

Wat

er 

Heater

.

Install Non-r

eturn v

alve a

t a 

distance of a

t least 40 feet 

from the inlet of the 

Wat

er 

Heater (R

efer page 7), if 

problem still persists call 

Cust

omer Car

e Cen

tre

.

Prob

lem

s

Po

ssib

le

 Ca

use

(s)

So

lu

tio

n

Foul smell fr

om 

hot wa

ter

.

Presenc

e of organic ma

tter in 

input wa

ter

.

Pro

vide trea

ted w

ater a

the input.

No usage of hot wa

ter f

or a long 

time period

If the 

Wat

er Heater is not 

used for an e

xtended per

iod 

of time, dr

ain the wa

ter 

from the 

Wat

er Heater

Ensure w

ater is filled back 

befor

e use of W

ater Hea

ter

.

High elec

trical c

onductivit

y of 

wa

ter due t

o dissolved solids in 

input wa

ter

.

Call C

ustomer C

are C

entr

e. 

Anode options a

vailable f

or 

highly conduc

tive w

ater

.

Note: C

all Cust

omer Car

e No. 1800-103-2468/1860-500-2468.

Cir

cuit Diag

ram

Figur

e 19

Heating

Element

L

PE

N

Black

Thermostat

Green/Yellow

Black

Tank

Blue

Blue

White

White

Thermal cutout

Brown

Red

Red

Red light

Green light

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