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 GENERAL SAFETY INFORMATION

EXTERNAL DAMAGE

Do not operate the water heater until it has been fully checked
out by a qualified technician, if the water heater:

• Has been exposed to fire or damage.
• Displays evidence of sooting.
• Produces steam or unusually hot water.

If the water heater has been subject to flooding it must be
replaced.

CHEMICAL VAPOR CORROSION

 WARNING

CORROSION OF THE FLUEWAYS AND VENT SYSTEM MAY
OCCUR  IF AIR FOR COMBUSTION CONTAINS CERTAIN
CHEMICAL VAPORS.     SUCH CORROSION MAY RESULT IN
FAILURE AND RISK OF ASPHYXIATION.

Spray can propellants, cleaning solvents, refrigerator and air
conditioning refrigerants, swimming pool chemicals, calcium
and sodium chloride (water softener salt), waxes, and process
chemicals are typical compounds which are potentially corrosive.

Do not store products of this sort near the heater.  Also, air which
is brought in contact with the heater should not contain any of
these chemicals.  If necessary, uncontaminated air should be
obtained from remote or outside sources. The limited warranty
is voided when failure of water heater is due to a corrosive
atmosphere.  (Reference is made to the limited warranty for
complete terms and conditions).

IMPROPER COMBUSTION

 WARNING

ATTIC AND/OR EXHAUST FANS OPERATING ON THE
PREMISES WITH A WATER HEATER CAN RESULT IN CARBON
MONOXIDE POISONING AND DEATH.

OPERATION OF THESE FANS CAN PRODUCE A NEGATIVE
DRAFT IN THE AREA OF THE WATER HEATER PREVENTING
THE PRODUCTS OF COMBUSTION FROM EXHAUSTING
THROUGH THE VENT PIPE.

The venting of the water heater should be inspected by a qualified
service technician at the time of installation and periodically
thereafter to ensure a down-draft condition does not exist.

DO NOT OBSTRUCT THE FLOW OF COMBUSTION AND
VENTILATING AIR.  ADEQUATE AIR FOR COMBUSTION AND
VENTILATION MUST BE PROVIDED FOR SAFE OPERATION.

LIQUID PETROLEUM MODELS

 WARNING

Water heaters for propane or liquefied petroleum gas (LPG) are
different from natural gas models.  A natural gas heater will not
function safely on LP gas and no attempt should be made to
convert a heater from natural gas to LP gas.

LP gas must be used with great caution.  It is highly explosive
and heavier than air.  It collects first in the low areas making its
odor difficult to detect at nose level.  If LP gas is present or even
suspected, do not attempt to find the cause yourself.  Go to a
neighbor's house, leaving your doors open to ventilate the house,
then call your gas supplier or service agent.  Keep area clear
until a service call has been made.

At times you may not be able to smell an LP gas leak.  One
cause is odor fade, which is a loss of the chemical odorant that
gives LP gas its distinctive smell.  Another cause can be your
physical condition, such as having a cold or a diminishing sense
of smell with age.  For these reasons, the use of a propane gas
detector is recommended.

IF YOU EXPERIENCE AN OUT-OF-GAS SITUATION, DO NOT
TRY TO RELIGHT APPLIANCES YOURSELF.  Ask your LP
delivery person to relight pilots for you.  Only trained LP
professionals should conduct the required safety checks in
accordance with industry standards.

EXTENDED NON-USE PERIODS

 WARNING

HYDROGEN GAS CAN BE PRODUCED IN A HOT WATER
SYSTEM SERVED BY THIS HEATER THAT HAS NOT BEEN
USED FOR A LONG PERIOD OF TIME (GENERALLY TWO
WEEKS OR MORE).   HYDROGEN GAS IS EXTREMELY
FLAMMABLE.

  To reduce the risk of injury under these conditions,

it is recommended that the hot water faucet be opened for several
minutes at the kitchen sink before using any electrical appliance
connected to the hot water system.  If hydrogen is present, there
will probably be an unusual sound such as air escaping through
the pipe as the water begins to flow.  

THERE SHOULD BE NO

SMOKING OR OPEN FLAME NEAR THE FAUCET AT THE TIME
IT IS OPEN.

INSULATION BLANKETS

Insulation blankets available to the general public for external
use on gas water heaters are not necessary with A.O. Smith
products.  The purpose of an insulation blanket is to reduce the
standby heat loss encountered with storage tank heaters.  Your
A.O. Smith water heater meets and exceeds the National
Appliance Energy Conservation Act standards with respect to
insulation and standby loss requirements, making an insulation
blanket unnecessary.

 WARNING

Should you choose to apply an insulation blanket to this heater,
you should follow these instructions (See Figure 1 for
identification of components mentioned below).  Failure to follow
these instructions can restrict the air flow required for proper
combustion, potentially resulting in fire, asphyxiation, serious
personal injury or death.

Do not cover the gas valve or temperature & pressure relief
valve.

Do not allow insulation to come within 2" of the air inlet box,
to prevent blockage of the dilution air.

Do not allow insulation to come within 2" of the floor to prevent
blockage of combustion air flow to the burner.

Содержание FPSE-75

Страница 1: ...XT PRINTED OR OUTLINED IN RED CONTAINS INFORMATION RELATIVE TO YOUR SAFETY PLEASE READ THOROUGHLY BEFORE INSTALLING AND USING THIS APPLIANCE RESIDENTIAL GAS WATER HEATERS OWNER SMANUAL A DIVISION OF A O SMITH CORPORATION McBee South Carolina U S A www hotwater com GET TO KNOW YOUR WATER HEATER 2 GENERAL SAFETY INFORMATION 3 4 INSTALLATION 4 12 OPERATION 12 14 MAINTENANCE AND TROUBLESHOOTING 14 17 ...

Страница 2: ...he Yellow Pages for your A O Smith plumber or contact the A O Smith Water Products Company 5621 W 115th Street Alsip IL 60803 1 800 433 2545 When ordering parts provide complete model and serial numbers see rating plate quantity and name of part desired as listed in fig 1 Standard hardware items may be purchased locally FPSE 75 with Hot Surface Ignition SmartValve VACUUM RELIEF VALVE INSTALL PER L...

Страница 3: ...ind the cause yourself Go to a neighbor s house leaving your doors open to ventilate the house then call your gas supplier or service agent Keep area clear until a service call has been made At times you may not be able to smell an LP gas leak One cause is odor fade which is a loss of the chemical odorant that gives LP gas its distinctive smell Another cause can be your physical condition such as ...

Страница 4: ...g minimum clearances from combustible material of 2 clearance from sides and rear 6 from the front and 24 from the top Standard clearance If clearances stated on the heater differ from standard clearances install water heater according to clearances stated on heater A minimum clearance of 4 must be allowed for access to replaceable parts such as the thermostats drain valve and relief valve A top c...

Страница 5: ... higher than required for domestic water purposes a tempering valve must be installed Please refer to Fig 2 for suggested piping arrangement FIGURE2 CLOSED WATER SYSTEM A closed system will exist if a back flow preventer check valve pressure reducing valve or other similar device is installed in the cold water line between the water heater and the street main or well Excessive pressure may develop...

Страница 6: ...erating main burner Bubbles indicate gas leak To stop leak tighten pipe connections After piping connections are checked turn on main burner With main burner in operation paint pipe joints including flanges pilot gas tubing connections and control inlet and outlet with rich soap and water solution Bubbles indicate gas leak To stop leak tighten flange screws joints and pipe connections Replace part...

Страница 7: ...h information in this manual under LOCATION OF HEATER and VENT TERMINAL INSTALLATIONS and with the National Fuel Gas Code and local codes PLANNING THE VENT SYSTEM Plan the route of the vent system from the discharge of the blower to the planned location of the vent terminal 1 Layout the total vent system to use a minimum of vent pipe and elbows Take into consideration that an elbow will be necessa...

Страница 8: ... the Vent Terminal is being installed on the outside of a finished wall it may be easier to mark both the inside and outside wall Align the holes by drilling a hole through the center of the template from the inside through to the outside The template can now be positioned on the outside wall using the drilled hole as a centering point for the template 3 A MASONRY SIDE WALLS Chisel an opening appr...

Страница 9: ...e of control box as close to inside wall as possible C If flexible cord and strain relief are removed then opening in box must be covered D Remove plastic cap in top of control box and install suitable conduit fitting in enclosure E Splice field wiring into existing wiring using code authorized method wire nuts etc F Be certain that neutral and line connections are not reversed when making these c...

Страница 10: ...roof with only the vent terminal that is included with the unit see Figure 9 A proper flashing or BOOT should be used to seal the pipe where it exits the roof The total vent system should not exceed the thirty 30 equivalent feet of 3 inch pipe or sixty 60 equivalent feet of 4 inch pipe as listed in Table 1 NOTE The equivalent feet of pipe listed above are exclusive of the TEE termination with inst...

Страница 11: ...ELY FLAMMABLE AND MUST NOT BE STORED OR USED NEAR HEAT OR OPEN FLAME ALSO USE ONLY IN A WELL VENTILATED AREA 3 MAKINGTHEJOINT A Cutting Pipe must be squarely cut to allow for the proper interfacing of the pipe end and the fitting socket bottom This can be accomplished with a miter box saw or wheel type cutter Wheel type cutters are not generally recommended for larger diameters since they tend to ...

Страница 12: ... a tendency to slide back while the cement is still wet so hold the joint together for about 15 seconds STEPG G Cleanup and joint movement Remove all excess cement from around the pipe and fitting with a dry cotton rag This must be done while the cement is still soft The joint should not be disturbed immediately after the cementing procedure and sufficient time should be allowed for proper curing ...

Страница 13: ...ice which automatically lights the burner DO NOT TRY TO LIGHT THE BURNER BY HAND 5 Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow B in the safety information above on this label If you don t smell gas go to the next step 6 Set thermostat to desired setting 7 Turn on all electrical power to the appliance 8 If the appliance will not operate follow the instructions TO TURN...

Страница 14: ...er temperature settings to reduce scald hazards Valves for reducing the point of use temperature by mixing cold and hot water are available See figure 2 Also available are inexpensive devices that attach to faucets to limit hot water temperatures Contact a licensed plumber or the local plumbing authority SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUTOFF TURN OFF THE MAIN MANUAL GAS SHUTOF...

Страница 15: ...y will operate at their full input Repeat step C above POWER VENTER MAINTENANCE The FPSE 75 must be inspected quarterly Points of inspection are 1 MOTOR Motor must rotate freely Oil every three months of operation with 4 drops of SAE 20 oil see fig 12 2 WHEEL Wheel must be clean of soot ash or any other coating which inhibits either rotation or air flow Remove all foreign material from vent system...

Страница 16: ...LESHOOTING sections If service becomes necessary contact your dealer installer or an authorized service agent Do not attempt to repair the water heater yourself Any work performed by authorized personnel may void the warranty If you are having a problem with your A O Smith water heater and are not pleased with the service you received First please contact your dealer or the A O Smith authorized se...

Страница 17: ...switch Replace control harness Replace blower and motor Replace switch Check for low voltage less than 102 vac have service checked and repaired If voltage is above 102 vac make sure there is not more than 30 Equivalent feet of 3 inch pipe or 60 equivalent feet of 4 inch pipe installed or vent terminal blockage If at least 102 vac less than 30 equivalent feet of 3 inch pipe or 60 equivalent feet o...

Страница 18: ... connectors 3 System wiring harness in good condition and securely connected at both ends Not Applicable 1 Replace control 1 Airflow proving switch stuck closed 2 Airflow proving switch miswired or jumpered WARNING Line Voltage Hazard Can cause property damage severe injury or death Turn off appliance before coming in contact with pressure switch and or electrical connections 1 Airflow proving swi...

Страница 19: ...BLOWER WITHIGNITERCABLECONNECTED MEASURE VOLTAGE AT HSI ELEMENT OUTPUT SEE INSET B 120V NOMINAL CHECK DAMAGED OR BROKEN HSI ELEMENT WARNING Line Voltage Hazard Can cause property damage severe injury or death Only a trained experienced service technician should perform this trouble shooting Be certain to avoid contact with pressure switch and or electrical connections REPLACEHSI CHECK ISTHEAPPLIAN...

Страница 20: ...rrantor will furnish the ORIGINAL OWNER a replacement A O Smith water heater of equivalent size and current model or a replacement part for any component part which fails in normal use in accordance with the warranty terms and conditions specified below THE A O SMITH REPLACEMENT MODEL OR PART WILL BE WARRANTED FOR ONLY THE UNEXPIRED PORTION OF THE ORIGINAL WARRANTY The warranty period will be dete...

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