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19

  Ductwork is the same cross-sectional area as the 

openings.

Vent Pipe System

Check for proper drafting at the water heater draft hood. 

Refer to the “Checking the Draft” section of this manual for 

the test procedure. If the procedure shows insufficient draft 

is present, please check the following.

  Draft hood properly installed.

  Vent connectors securely fastened with screws and 

supported properly to maintain six inch clearance.

  Vent connector made of approved material and sized 

correctly.

  Vent pipe system installed according to all local and 

state codes or, in the absence of local and state codes, 

the “National Fuel Gas Code”, ANSI Z223.1(NFPA 

54)-current edition.

  Flue baffle properly positioned in the flue tube.

  Check the vent system for restrictions/obstructions 

and check the vent termination height.  Refer to the 

“Combustion Air and Ventilation” section of this water 

heater manual for specific requirements.

 

Recheck for sufficient combustion air supply.

Water System Piping

  Temperature and pressure relief valve properly installed 

with a discharge line run to an open drain and protected 

from freezing.

  All piping properly installed and free of leaks.

  Heater completely filled with water.

  Closed system pressure build-up devices installed.

  Mixing valve (when applicable) installed per 

manufacturer’s instructions (See Water Temperature 

Regulation section).

Gas Supply and Piping

  Gas type is the same as that listed on the water heater 

rating plate.

  Gas line equipped with shut-off valve, union, and  drip 

leg.

  Use pipe joint compound or teflon tape marked as being 

resistant to the action of petroleum gases.

  Adequate pipe size and approved pipe material.

  An approved noncorrosive leak detection solution used 

to check all connections and fittings for possible gas 

leaks. Correct any leak found.

Electrical Supply

  Water heater to be located as close as possible to a 

120

VAC

 

outlet (extension cord is 

not

 allowed).

  Electrical supply installed according to all local and 

state codes or, in the absence of local and state codes, 

the “National Electrical Code”, ANSI/NFPS 70 current 

edition.

IMPORTANT INFORMATION ABOUT THIS WATER HEATER

This gas water heater was manufactured to voluntary safety standards to reduce the likelihood of a flammable vapor 

ignition incident. The new technology used in meeting these standards makes this product more sensitive to installation 

errors. Please review the following checklist and make any required installation upgrades or changes.  

Questions? Contact Residential Technical Assistance by referencing the phone number on the front of the Installation 

Instructions and Use & Care Guide.

Installation Checklist                                                  

Water Heater Location

Water heater location is important and can affect system 

performance. Please check the following:

  Installation area free of corrosive elements and 

flammable materials.

  Centrally located with the water piping system (For new 

installations). Located as close to the gas piping, vent 

pipe system and 120VAC outlet as possible.

  Located indoors and in a vertical position. Protected 

from freezing temperatures.

  Proper clearances from combustible surfaces 

maintained and not installed directly on a carpeted floor.

  Provisions made to protect the area from water damage. 

Metal drain pan installed and piped to an adequate 

drain.

  Sufficient room to service the water heater. See 

Clearances and Accessibility section of this manual.

  Water heater not located near an air moving device.

  Is the installed environment dirty (excessive amounts 

of lint, dirt, dust, etc.)?  If so, the air intake chamber 

louvers located on the side of the water heater 

will need to be cleaned periodically.  Refer to the 

maintenance section of your water heater’s manual 

for information on cleaning the “Air Intake Chamber 

Louvers”. 

Combustion Air Supply and Ventilation

Check for sufficient combustion air supply.  Insufficient air 

for the combustion of gas will result in a inferior burner 

flame “yellow-lazy”, thereby allowing smoking and carbon 

formation (sooting) to build up in the combustion chamber.
Is the water heater installed in a closet or other small, 

enclosed space? If so:

  Are there openings for make-up air to enter and exit 

the room/area? 

 

Are the openings of sufficient size?  Remember, if 

there are other gas-fired or air-consuming appliances 

in the same room, you need more make-up air.  Refer 

to the Location Requirements section of this water 

heater manual for specific requirements.

Fresh air not taken from areas that contain negative 

pressure producing devices such as exhaust fans, dryers, 

fireplaces, etc.

   Is there a furnace/air handler in the same room space 

as the water heater?  If so, has a return air duct system 

been attached that exits the room? If so, check for 

leaks on the air duct system. If no air duct system is 

present, correct immediately by contacting a local 

Heating, Ventilation, Air-Conditioning & Refrigeration 

(HVAC-R) authorized service provider. 

  Fresh air supply free of corrosive elements and 

flammable vapors.

Содержание 315456-002

Страница 1: ...pplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier WARNING If t...

Страница 2: ...lief Valve 16 17 T P Relief Valve and Pipe Installation 17 Combination Space Heating Potable Water System 17 18 Solar Installation 18 Electrical Connections and Wiring Diagram 18 Important Information...

Страница 3: ...ty equivalent to a licensed tradesman in the fields of plumbing air supply venting and gas supply including a thorough understanding of the requirements of the National Fuel Gas Code as it relates to...

Страница 4: ...oid all ignition sources if you smell Natural or LP gas Do not expose water heater control to excessive gas pressure Use only gas shown on rating plate Maintain required clearances to combustibles Kee...

Страница 5: ...CODES IMPORTANT WHEN BRUSHING ON AN APPROVED NONCORROSIVE LEAK DETECTION SOLUTION DO NOT SPLASH SOLUTION ONTO ELECTRICAL CON NECTIONS SEE PAGE 27 M N A L B P D E Q F G DISCHARGE PIPE DO NOT CAP OR PLU...

Страница 6: ...future users of this water heater will need it for future reference Service to the FVIR System should only be performed by a qualified technician Examples of a qualified technician include licensed pl...

Страница 7: ...ignition sources have been extinguished Fire or Explosion Hazard WARNING Read instruction manual before installing using or servicing water heater Improper use may result in fire or explosion Maintain...

Страница 8: ...ply wholesalers and retailers and detect and react to leakage in various ways Sensors mounted in the metal drain pan that trigger an alarm or turn off the incoming water to the water heater when water...

Страница 9: ...PPLY WARNING Use a new CSA approved gas supply line Install a shut off valve Do not connect a natural gas water heater to an L P gas supply Do not connect an L P gas water heater to a natural gas supp...

Страница 10: ...these instructions can result in death explosion or carbon monoxide poisoning Explosion Hazard Gas Pipe Capacity Table WARNING Explosion Hazard Gas leaks can not always be detected by smell Gas suppl...

Страница 11: ...y a qualified technician using the installation instructions Examples of a qualified technican include gas technicians authorized gas company personel and authorized service persons Failure to so do c...

Страница 12: ...for ventilation and combustion air supply openings consideration must be given to the blocking effect of protection louvers grilles and screens These devices can reduce airflow which in turn may requi...

Страница 13: ...or use on this water heater U L recognized fuel gas and carbon monoxide CO detectors are recommended in all applications and should be installed using the manufacturer s instructions and local codes r...

Страница 14: ...assageway is clear and free of obstructions The chimney must be cleaned if previously used for venting solid fuel appliances or fireplaces Also consult local and state codes for proper chimney sizing...

Страница 15: ...nder Closed System Thermal Expansion 5 Install a shut off valve in the cold water inlet line It should be located close to the water heater and be easily accessible Know the location of this valve and...

Страница 16: ...or other chemicals must not be used Chemicals that may contaminate the potable water supply must not be added to the piping system Closed System Thermal Expansion As water is heated it expands thermal...

Страница 17: ...ed into the T P valve discharge opening per the instructions manual 4 Locate the hot water outlet cold water inlet pipes to the water heater 5 Locate the slit running the length of a section of pipe i...

Страница 18: ...tions for leaks Open the nearest hot water faucet and let it run for three 3 minutes to purge the water lines of air and sediment and to ensure complete filling of the tank The Electrical power may th...

Страница 19: ...se review the following checklist and make any required installation upgrades or changes Questions Contact Residential Technical Assistance by referencing the phone number on the front of the Installa...

Страница 20: ...performed 3 Set the ON OFF switch on the gas control to the OFF postition 2 6 This appliance is equipped with a device which automatically lights the burner DO NOT TRY TO LIGHT THE BURNER BY HAND This...

Страница 21: ...operation when a call for heat is initiated The ignition control module will attempt to light the burner three times If the ignition control does not detect ignition it will enter lockout mode indica...

Страница 22: ...hermostat see Figures 20 and 21 Using the lowest hot water temperature that meets your needs will also provide the most energy efficient operation of the water heater Never allow small children to use...

Страница 23: ...the water heater cannot be used until the gas control valve thermostat is replaced by a qualified technician Contact your local dealer for service information losses and may satisfy your normal hot wa...

Страница 24: ...s To drain the tank perform the following steps 1 Turn off the gas to the water heater at the manual gas shut off valve and turn off the electrical power to the gas control thermostat valve 2 Open a n...

Страница 25: ...Manifold Burner Assembly 1 Turn off the gas supply to the water heater at the manual gas shut off valve This valve is typically located beside the water heater Note the position of the shut off valve...

Страница 26: ...dirt it may be necessary to check the air intake chamber screen more frequently 2 Use a vacuum cleaner with a hose attachment to remove any dust or debris that may have accumulated on the screen FIGU...

Страница 27: ...eater Refer to the section of Draining and Flushing section and follow the procedure 5 Disconnect the the flame sense hot surface igniter wire power supply transformer pressure switch fan and display...

Страница 28: ...ABOVE 170 F 1 Defective air flow restrictor 2 Not enough dilution air to mix with flue gases in inlet elbow 3 Dilution air too hot for mixing with flue gases 4 Wrong burner orifice 1 Take unit out of...

Страница 29: ...secondary air 2 Low gas pressure 3 Water heater flue or vent system blocked 4 Thermostat not functioning prop erly 5 Heater installed in a confined area 6 Burner flame yellow lazy 1 Provide ventilati...

Страница 30: ...are within requirements in the installation manual Manifold gas pressure is non adjustable if pressure is off by more than 0 3 W C 75 Pa replace the lower control 2 Low supply voltage should be 115 12...

Страница 31: ...oth terminals on pressure switch 4 Check pressure switch contacts with an ohmmeter for continuity A If pressure switch contacts show continuity closed circuit replace the pressure switch B If pressure...

Страница 32: ...ing The self diagnostic test has detected the temperature sensor thermistor inside the immersion probe is shorted 1 Turn power off for 10 to 20 seconds then on again to clear this error code 2 This pa...

Страница 33: ...DURING TRIAL FOR IGNITION IGNITOR TURNS OFF YES NO IS FLAME SENSE LOST IS REQUEST FOR HEAT SATISFIED GAS VALVE OFF COMBUSTION FAN OFF AFTER POST PURGE DELAY GAS VALVE CLOSES LESS THAN 3 TRIES FOR IGN...

Страница 34: ...w Retainer Clip 16 Manifold Door Gasket 17 Viewport Assembly 18 FV Sensor 19 Outer Door 20 Electrical Transformer 21 Pressure Switch REPAIR PARTS ILLUSTRATION LEGEND Special anode rod see Anode Rod Wa...

Страница 35: ...assembly which contains the manifold tube gasket manifold door manifold component block with retainer clip and flame sense hot surface igniter assembly Natural Gas Item 15 Contains manifold component...

Страница 36: ...36 NOTES...

Страница 37: ...37 NOTES...

Страница 38: ...38 NOTES...

Страница 39: ...niques for residential water heaters bearing a rating plate which has not been altered defaced or removed except as required by the warrantor used in an open system or in a closed system with a proper...

Страница 40: ...M DOES NOT CONSTITUTE PROOF OF PURCHASE OR PROOF OF INSTALLATION DISCLAIMERS NO EXPRESSED WARRANTY HAS BEEN OR WILL BE MADE ON BEHALF OF THE WARRANTOR WITH RESPECT TO THE MERCHANTABILITY OF THE HEATER...

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