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16 

Important: 

Use only solid (not foam core) piping. Plastic pipe 

and  fittings  are  available  through  most  plumbing 

suppliers. Always check the marking on the pipe 

to make sure you are using the correct material. 

Use  of  cellular  core  PVC  (ASTM  F891),  cellular 

core CPVC, or Radel

®

 (polyphenolsulfone) in non-

metallic venting systems is prohibited.

VENT PIPE LENGTH AND SIZING

See 

Table 13 

(page  25),  and 

Table 16 

  (page  28)  for  vent  pipe 

sizing. If the installation requires a vent riser, suitable drainage must 

be provided to ensure condensation does not accumulate. See 

Figure 

34

 (page 28). The specified maximum lengths are for 

each

 of the 

intake and exhaust systems and 

not

 for the combined lengths of 

both systems. Minimum pipe length is 600 mm (2’) with a minimum 

of one 90° elbow per side (intake and exhaust).

1. 

Determine termination type and pipe size.

2. 

Determine number of elbows in vent system. Do not include 

termination  elbow. Calculate  the maximum  equivalent  length 

of the exhaust and air intake system using 

Table 6

 to determine 

equivalent length values.

90° LONG SWEEP ELBOW 

(LESS RESTRICTIVE)

90° SHORT SWEEP ELBOW 

(MORE RESTRICTIVE)

Figure 11. Vent Pipe Elbows

STREET ELBOW

NORMAL ELBOW

BACK TO BACK ELBOWS

150 mm (6”) minimum

PREFERRED PRACTIICE

Figure 12. Vent Pipe Elbow Use

Table 6. Elbow Type and Equivalent Lengths of Straight Pipe

Elbow Type

Equivalent Length Of Straight Pipe

Short Sweep/Radius

Long Sweep/Radius

90°

8’ (2.4 m)

5’ (1.5 m)

45°

4’ (1.2 m)

2.5’ (760 m)

POLYPROPYLENE VENT SYSTEMS

Note: 

This heater is certified to use solid wall polypropylene venting. 

Do not install with the corrugated type flex venting.

Polypropylene vent systems do not use cement to connect the pipe 

and elbow sections but use a push together gasket seal method. Do 

not attempt to connect polypropylene with sealant cement.

• 

Polypropylene  vent  systems  are  designed  to  use  specific 

adaptors to connect the water heater venting. These adaptors 

are available through your venting supplier.

• 

The PVC vent termination elbow supplied with this heater has 

been  certified  to  be  used  with  polypropylene  vent  systems. 

A  polypropylene  to  PVC  end  connection  is  required  and  is 

available through your venting supplier.

• 

Optional wall plates that fit the polypropylene venting are also 

available through your supplier.

Table 7. Pressure Switch Setting  per Model

Pressure Switch Setting (NC)

40-Gallon

50-Gallon

Outlet Air (OAPS)

1.8” w.c.

1.8” w.c.

Intake Air (IAPS)

-1.88” w.c.

-1.88” w.c.

VENT PIPE RUNS

1. 

The exhaust vent system must not, under any circumstances, 

be run downhill then run uphill thus forming a valley. It may 

leave a space to accumulate condensation and block vent pipe.

2. 

Horizontal runs require a minimum 3 mm (1/8”) rise per 1.5 m (5’) 

and a support according to venting manufacturer’s instructions. 

Ensure there is enough height between heater and termination 

to raise vent pipe runs the required distance.

3. 

Vertical  runs  must  provide  proper  support  to  prevent  stress 

on the pipes according to venting manufacturer’s instructions.

VENT PIPE INSTALLATION

The following guidelines should be followed when installing the air 

intake and exhaust vent system:

• 

Vent diameter must not be reduced unless specifically noted in 

the installation instructions.

• 

Support all horizontal pipe runs according to local codes or the 

venting manufacturer’s instructions such as IPEX (www.ipexna.

com/resources/technical-library).

• 

Covering  non-metalic  vent  piping  with  thermal  insulation  is 

prohibited.

• 

Vents run through unconditioned spaces where below freezing 

temperatures are expected, are not recommended.

• 

Vents  run  through  unconditioned  spaces  inside  a  building 

may result in the condensation of flue gases during the winter 

season.

VENTING INSTRUCTIONS

1. 

Calculate  “Equivalent  Vent  Length”  before  starting.  Do  not 

exceed  the  values  shown  in 

Table 13 

(page  25),  and 

Table 16 

 

(page 28)

 

.

Содержание 100 Series

Страница 1: ...ch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier c...

Страница 2: ...Installation 31 Space Heating and Potable Water System 32 Combo Heating Inlet And Outlet Side Taps 32 Combo Heating 32 System Requirements 32 Installation 33 Electrical Supply 33 Dedicated Power Wiri...

Страница 3: ...hazardous situation which if not avoided could result in property damage All safety messages will generally tell you about the type of hazard what can happen if you do not follow the safety message an...

Страница 4: ...flow THERE SHOULD BE NO SMOKING OR OPEN FLAME NEAR THE FAUCET AT THE TIME IT IS OPEN Explosion Hazard Flammable hydrogen gases may be present Keep all ignition sources away from faucet when turning o...

Страница 5: ...sources away from faucets after extended periods of non use Maintain required clearances to combustibles Do not expose water heater controls to excessive gas pressure Fire Hazard Do not install water...

Страница 6: ...e essential to the proper operation of the water heater and your safety Detailed installation diagrams are also found in this manual These diagrams will serve to provide the installer with a reference...

Страница 7: ...pply Pressure Maximum Supply Pressure Electrical Characteristics Gas Type In W C kPA In W C kPA In W C kPA Volts Hz Amperes Natural 0 0 3 5 1 10 14 3 49 120 60 10 The manifold pressure is the factory...

Страница 8: ...l 25 Control Panel 26 Outlet Air Pressure Switch OAPS 27 Blower 28 Gas Control Valve 29 Combo Heating System Return Inlet Optional 30 Temperature Sensor 31 Burner Insulation Shield 32 Burner Refractor...

Страница 9: ...9 34 35 33 31 32 27 37 38 41 42 44 43 Figure 3 Blower and Burner Components 44 42 39 35 36 40 34 41 43 Figure 4 Blower and Intake Air Components...

Страница 10: ...s the unit from igniting most likely the exhaust is blocked by some means Check to see if the condensate is allowed to flow freely from the condensate trap and for obstructions in the exhaust venting...

Страница 11: ...nstall without adequate drainage Property Damage Hazard CAUTION Carefully choose a location for the new water heater The placement is a very important consideration for the safety of the occupants in...

Страница 12: ...and liquids in the vicinity of this or any other appliance Avoid all ignition sources if you smell gas Do not expose water heater control to excessive gas pressure Use only gas shown on rating plate M...

Страница 13: ...amage Breathing carbon monoxide can cause brain damage or death Always read and understand instruction manual Install water heater in accordance with the instruction manual and B149 1 To avoid injury...

Страница 14: ...shows various end termination details and clearances for PV installations Note The information provided in Figure 2 page 8 is intended as a guideline for good vent installation practices only This wat...

Страница 15: ...to ULC S636 Check local codes to determine which materials are allowed in your area and only use approved material All venting material and components must be joined with the approved primer cleaner a...

Страница 16: ...t systems are designed to use specific adaptors to connect the water heater venting These adaptors are available through your venting supplier The PVC vent termination elbow supplied with this heater...

Страница 17: ...ntly push the screen into the termination elbow until it sits against the inside shoulder The debris vent screens are self securing Note In the concentric vent application the vent screen is to be ins...

Страница 18: ...Air Condensate Tee Installation DIRECT VENT AIR INTAKE MOISTURE PROTECTION The air intake piping in a direct vent system will normally not have any moisture accumulation in it However in certain case...

Страница 19: ...15 ft 4 6 m Clearance in accordance with local installation codes and the require ments of the gas supplier I Clearance to service regulator vent outlet 3 ft 91 cm Clearance in accordance with local i...

Страница 20: ...te the same side of roof 5 The centerline of the air intake termination and the centerline of the exhaust vent termination must not be closer than 200 mm 8 6 The air intake terminal and the exhaust ve...

Страница 21: ...centers can be found in Table 10 2 Slide both the intake and exhaust pipes through the holes Solvent cement both pipes to the base of the vent termination kit follow the solvent cementing procedures...

Страница 22: ...tical roof installation Ensure the combustion air intake location is above the anticipated snow level Table 11 Concentric Vent Termination Kits Vent Dia P N 2 100153586 3 100111100 Combustion Air Abov...

Страница 23: ...ted and installed in accordance with local building code and CSA B149 1 Natural Gas and Propane Installation Code 1 Once the proper location has been determined cut 2 holes in the wall large enough to...

Страница 24: ...t Number IPEX Part Num ber Description Pipe Outside Diameter Hole Spacing Center to Center 100086241 196984 2 Flush Mount Vent Kitt 2 375 5 63 100187887 196985 3 Flush Mount Vent Kit 3 5 7 63 Each Kit...

Страница 25: ...e Equivalent Vent Length Water Heater Model Heater Input Btu Hr Vent Size Inside Diam Pressure Switch Settings in w c Low Profile Equiv Vent Length Intake Exhaust Max Min 40 gal 50 000 2 1 88 1 8 60 f...

Страница 26: ...r line ex tended above meter regulator assembly 3 ft 91 cm within a height 15 ft 4 6 m Clearance in accordance with local installation codes and the require ments of the gas supplier I Clearance to se...

Страница 27: ...nt Length Measured from this Position Vent Pipe to be sloped down toward heater to prevent water from collecting May require a condensate tee Where snow cover is above normal during winter ensure outl...

Страница 28: ...be made by the installer Condensation in the venting system is dependent upon installation conditions including but not limited to ambient temperature and humidity of installation location ambient te...

Страница 29: ...BURN HOT HOT DANGER Figure 35 Thermostatic Point of Use Mixing Valve Water temperature over 125 F can cause severe burns instantly resulting in severe injury or death Children the elderly and the dis...

Страница 30: ...l be a corresponding increase in water pressure due to thermal expansion Thermal expansion can cause premature tank failure leakage This type of failure is not covered under the limited warranty Therm...

Страница 31: ...ain inside the building Be certain that no contact is made with any live electrical part The discharge opening must not be blocked or reduced in size under any circumstances Excessive length over 30 o...

Страница 32: ...ating at temperatures higher than required for domestic water purposes a mixing valve must be installed See Figure 35 page 29 If the space heating system requires water temperatures in excess of 120 F...

Страница 33: ...nions so that the water heater can be isolated from the heating module should servicing of the water heater become necessary 2 Install a drain valve at the lowest point of the heating loop so that wat...

Страница 34: ...he water lines of air and sediment and to ensure complete filling of the tank The electrical power may then be turned on See Start Up page 42 GAS SUPPLY SYSTEMS Do not use water heater with any gas ot...

Страница 35: ...heater and A sediment trap ahead of the gas control valve to help prevent dirt and foreign materials from entering the gas control valve A ground joint union of proper size between the manual shut of...

Страница 36: ...e pressure drop Schedule 40 Steel or wrought iron pipe is the preferred material for the gas line of this water heater It is imperative to follow the sizing recommendations in the latest version of th...

Страница 37: ...Z223 1 NFPA 54 HIGH ALTITUDE INSTALLATIONS Breathing carbon monoxide can cause brain damage or death Always read and understand instruction manual Special consideration must be taken with installa ti...

Страница 38: ...y setting on the control system see Table 20 This water heater is equipped with a control system See Control System Operation page 40 Hot water temperatures required for automatic dishwasher and laund...

Страница 39: ...monitors the state of the temperature sensor thermistors If the ECO activates due to abnormally high water temperature approximately 190 F the Control Board will lock out and display fault code E00 o...

Страница 40: ...nd press the or buttons until reaching the desired value The new value will flash on the LCD display twice per second To validate the new setpoint short press the button If the button is not pressed w...

Страница 41: ...aust vent system Installed in accordance with prevailing provisions of local codes or in the absence of such the latest edition of Natural Gas and Propane Installation Code B149 1 Horizontal piping sl...

Страница 42: ...valves are open FILLING THE WATER HEATER Avoid water heater damage Fill tank with water before operating Property Damage Hazard CAUTION Never use this water heater unless it is completely full of wat...

Страница 43: ...technician or gas supplier DANGER INSTRUCTIONS D UTILISATION OPERATING INSTRUCTIONS A Cet appareil n est pas quip d une veilleuse Le br leur est plut t muni d un dispositif d allumage automatique NE t...

Страница 44: ...escape of dangerous flue gasses which could cause deadly asphyxiation Obstructions and deteriorated vent systems may present serious health risk or asphyxiation Chemical vapour corrosion of the flue...

Страница 45: ...eanout cover once every 6 months at first Deliming maintenance should then be performed based on the time it takes for 1 inch 2 5 cm of lime to accumulate in the bottom of the water heater CHEMICAL LI...

Страница 46: ...if water odour or discolouration occurs Note This rod may reduce but not eliminate water odour problems The water supply system may require special filtration equipment from a water conditioning compa...

Страница 47: ...se instructions or have any questions regarding the Temperature Pressure Relief Valve call the toll free number listed on the front page of this manual for technical assistance Temperature pressure re...

Страница 48: ...ition failures 0 999999 H10_xxx_xxx H11 Total Flame loss failures 0 999999 H11_xxx_xxx H12 Error code History 1 H12_xxx_xxx H13 Error code History 2 H13_xxx_xxx H14 Error code History 3 H14_xxx_xxx H1...

Страница 49: ...The heating mode will be maintained until the call for heat is satisfied tank temperature reaches the Setpoint The gas valve will be turned off closed and the blower will operate for the duration of p...

Страница 50: ...set in 15 minutes Manual action E05 Blocked flue Outlet Air Pressure SW open 3rd time in less than one hour Soft Fault Reset in 15 minutes Manual action E06 Blocked flue Outlet Air Pressure SW open 1s...

Страница 51: ...Table 25 Error Priority Hard Faults ECO error T Tmax 201F E00 Flue ECO Error Tvent Tvent max 165 F E19 Blower Speed error E21 Blower not running E20 Soft Faults Blower Speed Error E21 Flame out of Se...

Страница 52: ...weather or the cold water inlet connection may be leaking C Small amounts of water from temperature pressure relief valve may be due to thermal expansion or high water pressure in your area D The temp...

Страница 53: ...53 DIAGRAMS DIAGRAMS WIRING DIAGRAM Figure 48 Wiring Diagram...

Страница 54: ...65K 100344198 K SWITCH PRESSURE N C AIR INTAKE 1 88 100344199 K SWITCH PRESSURE N C FLUE 1 8 100344200 K THERMISTOR 3 4NPT 100344201 K TRAP CONDENSATE POLYPROPYLENE 100344202 K DIPTUBE HT2 3 4NPTX3X34...

Страница 55: ...55 NOTES NOTES...

Страница 56: ...800 527 1953 Parts 800 433 2545 Fax 800 644 9306 www hotwater com In Canada contact A O Smith Enterprises Ltd 599 Hill Street West Fergus ON Canada N1M 2X1 Technical Support 1 888 479 8324 www hotwate...

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