background image

Note: 

This guide is recommended for average vehicle rolling loads. Some applications may require a larger winch 

          than indicated.

5443 kg /12,000 lb Line Pull and Cable Capacity Table

Layer of cable

1

2

3

4

5

Rated line pull  

per layer

lb
kg

Cable capacity

ft
m

12000
5443
16
4.9

9550
4332
36
11

8000
3629
61
18.6

6800
3084
90
27.4

6000
2722
100
30.5

Winching Principles

You need a winch to be powerful enough to pull your vehicle while overcoming the added resistance caused by obstacles, moving 

water, mud, snow, sand or inclines.
As a general guide you need a winch with a maximum line pull at least 1.5 times greater than the gross vehicle weight. There are three 

and are for reference only.
1.  Gross Vehicle Weight (Wt): Contains a vehicle weight and the weight of the supplies and equipments carried.
2. Surface Drag (S): The characteristics of the terrain or surface to be traversed.

SURFACE TYPE

Metal

Sand

Gravel Soft Sand

Mud

Marsh

Surface Drag (s)

0.15

0.18

0.20

0.22

0.32

0.52

3.  Gradient resistance: The incline of grade or slope on which the vehicle is being moved. 

 

A gradient of 10% is a rise of one metre in ten metres.

Gradient

5%

10%

20%

30%

50%

70%

100%

Angle (ref.)

30

60

110

170

260

350

450

Value of (G)

0.06

0.11

0.2

0.3

0.44

0.58

0.71

Rolling Pull Effect required=(Wt X S) + (Wt X G) 

For example, if a vehicle weighing 2994 kg is winched by 100% on an off road surface, 

the above formula would be used as follows:

Wt: 2994 kg (gross vehicle weight)

 

G: 0.71 (gradient value of 100%)

(Wt X S)+ (Wt X G)

= 1557 kg + 2126 kg

= 3683 kg of effect required to recover the vehicle

Rated Line Pull

12000 lb (5443 kg) single line.

Battery Leads

1.80 m

Working voltage Motor

Series wound DC 12V with 6hp/4.5 kW

Fairlead

4-way roller fairlead

Gear Train

output 3 stage planetary

Synthetic Rope

9.5 mm x 26 m

Gear Ratio

265:1

Drum Size

64 mm x 224 mm

Clutch

Sliding ring gear

Dimensions

548 mm x 160 mm x 218 mm

Braking Action

Automatic in the drum

NW.

32kg (70.54lbs)

Battery

Recommended 650 CCA minimum for winching 

Mounting Bolt Pattern

254 mm x1 14.3 mm

Line pull

lb

0

3000

6000

9000

12000

kg

0

1361

2722

4082

5443

Line speed

FPM

21.33

11.48

8.20

6.23

4.92

MPM

6.5

3.5

2.5

1.9

1.5

Motor current

Amps

70

140

200

255

335

 

13

Содержание 21-280467

Страница 1: ...4WD WINCH USER GUIDE 4WD ACCESSORIES YEAR WARRANTY 1 AFTER SALES SUPPORT www 4x4tough com au sales 4x4tough com au 1300 883 104 MODEL 21 280467 09 21 AUS W2 705989 V1 0 21st June 2021 Original Release ...

Страница 2: ...TY TABLE 13 13 14 BATTERY REPLACEMENT 14 RECEIVER COMPONENT REPLACEMENT 14 MAINTENANCE STORAGE 15 DISPOSAL 15 F A Q 15 TROUBLESHOOTING 16 12V DC 4WD WINCH PARTS LIST DIAGRAM WINCHING PRINCIPLES REMOTE HAND CONTROL OPERATIONS 2 13 Contents SPECIFICATIONS ELECTRICAL CONNECTION Page WARRANTY DETAILS 3 REPAIR AND REFURBISHED GOODS OR PARTS NOTICE 3 WELCOME 4 SAFETY PRECAUTIONS 5 ...

Страница 3: ...s on 1300 883104 or write to us at MOTOZONE AUTO ACCESSORIES PO BOX 5213 MORDIALLOC VICTORIA 3197 Telephone 1300 883 104 Email sales 4x4tough com au Remote Control Battery Replacement Notice Occasionally during shipment the battery inside the remote control may experience some power loss For this reason a replacement battery has been provided inside the re sealable plastic bag If upon initial use ...

Страница 4: ...ance and is backed by a 1 year warranty Please read instructions carefully before use Unless directions are followed physical injury or property damage may result Save these instructions for future reference In the event you require assistance with your purchase please contact one of our experienced customer service team on 1300 883 104 who will be happy to assist with your enquiry Congratulations...

Страница 5: ...y qualified technician using genuine parts 8 Respool the Cable Leather gloves must be worn while respooling To respool correctly it is necessary to keep a slight load on the rope Hold the rope with one hand and the remote control switch with the other Start as far back and in the centre as you can Walk up keeping load on the rope as the winch is powered in Do not allow the rope to slip through you...

Страница 6: ... the drum under load Serious personal injury or property damage may result 1 11 All winches are provided with a Red Marking on the rope to identify that 6 rope wraps remain on the winch drum When this mark appears at the rollers no recovery should be attempted beyond this marking 12 Since the greatest pulling power is achieved on the inner most layer of your winch it is desirable to pull off as mu...

Страница 7: ...nd instructions discussed in this manual can t cover all possible conditions and situations that may occur lt must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be applied by the operator WINCH SYNTHETIC ROPE Before Installing Your Winch MIN 6 WARNING The following symbols appear on your winch and are IMPORTANT WARNINGS tha...

Страница 8: ...TOR 17 2 DRUM BUSHING 18 2 TIE ROD 19 1 DRIVE SPLINED W RETAINING RING 20 1 DRUM ASSEMBLY 21 1 BUTTON HEAD CAPSCREW 22 1 BRAKE ASSEMBLY 23 1 TERMINAL KIT 24 1 ASSEMBLY 25 1 CLEVIS HOOK 26 1 MOTOR 27 3 BOOT ELECTRIC TERMINAL 28 1 ROPE ASSEMBLY ELECTRIC 29 1 HEX HEAD CAPSCREW 30 1 WINCH CONTROL 31 1 TO MOTOR FIELD BLUE 32 1 TO MOTOR FIELD RED 33 1 TO MOTOR FIELD YELLOW 34 1 TO POSITIVE TERMINAL OF B...

Страница 9: ...4X4 Tough 12V DC 4WD Winch Parts List 1 2 3 5 4 6 7 8 9 10 11 12 13 14 15 16 A 18 17 27 26 28 29 22 23 24 25 20 19 17 7 16 38 30 36 37 39 34 33 32 31 35 21 9 ...

Страница 10: ... control 4X4 Tough 12V DC 4WD Winch Wiring connection point for wired hand control lead Gear box Control box Clutch lever Heavy duty 3 5 gauge leads Clevis hook Motor Battery isolation switch Fairlead roller Fairlead roller 10 ...

Страница 11: ...steners should be steel high tensile grade 5 or better A poorly designed mount may void warranty 3 The winch should be secured to the mounting with 3 8 UNCx1 1 4 bolts and spring washers provided 4 The roller fairlead is to be mounted so as to guide the rope onto the drum evenly Installation MOUNTING YOUR WINCH 21 280467 12V DC 4WD Winch Dimensions Dimensions are in millimetres Front view Top view...

Страница 12: ... suitably sized tree which will not be damaged by the winching operation ull out the winch rope to the desired length and connect to an anchor point A suggestion would be a tree trunk The winch clutch allows rapid uncoiling of the rope for hooking onto the load or anchor point The shifter tab located on the gear housing of the winch operates the clutch as follows a To disengage the clutch move the...

Страница 13: ...stance The incline of grade or slope on which the vehicle is being moved A gradient of 10 is a rise of one metre in ten metres Gradient 5 10 20 30 50 70 100 Angle ref 30 60 110 170 260 350 450 Value of G 0 06 0 11 0 2 0 3 0 44 0 58 0 71 Rolling Pull Effect required Wt X S Wt X G For example if a vehicle weighing 2994 kg is winched by 100 on an off road surface the above formula would be used as fo...

Страница 14: ...er service helpline LED light WIRELESS ON OFF switch WIRELESS LED indicator WIRED LED indicator power ON OFF LED light Cable engage disengage Receiver Component Replacement To open control box unscrew 4 screws and carefully lift the lid Figure 7 Figure 8 Figure 9 Receiver component Gently lift out old Receiver Component do not pull out by the wiring and unplug Insert replacement Receiver component...

Страница 15: ...te control your 4X4 Tough Winch also operates wirelessly With maximum ranges of between 25 and 30 metres Refer to the operating instructions on page 13 within this manual Q What s the difference between electric and hydraulic winches A The basic difference between an electric and a hydraulic winch is the power source Electric winches link to the vehicles battery whereas hydraulic winches are drive...

Страница 16: ...tions good consider battery replacement Move clutch lever to the engaged gears position Rope may have become wedged between the wraps of lower layers There is no easy solution to this except to pull on the rope hard enough to pull it free Avoid this problem by keeping rope neatly and tightly wound on the drum Make sure the load is fully engaged into the throat of the hook allowing the safety latch...

Отзывы: