2
Contents:
1.0
General ......................................................................................................................................3
2.0
Module Description ..................................................................................................................3
2.1
Super-Mini ........................................................................................................................3
2.2
Super-Mate Pluggable ......................................................................................................3
3.0
Tool Description ........................................................................................................................4
3.1
Main Splicing Rig Components ......................................................................................4
3.2
Rig/Kit Components ........................................................................................................5
3.3
Hand Tools........................................................................................................................7
4.0
Accessories ................................................................................................................................7
5.0
Use of Tools and Modules ........................................................................................................10
5.1
Rig Set-up ........................................................................................................................10
5.2
Wire Placement in Module ..............................................................................................11
5.3
Crimping Modules............................................................................................................12
5.4
Basic Module Connections ..............................................................................................13
5.5
Preterminated Module Connections ................................................................................14
6.0
Applications ..............................................................................................................................16
6.1
Inline Splicing (2 Bank) ..................................................................................................16
6.2
Inline Splicing (3 Bank) ..................................................................................................17
6.3
Inline Splicing (4 Bank) ..................................................................................................17
6.4
Foldback Splicing (2 Bank) ............................................................................................18
6.5
Foldback Splicing (2 Person) ..........................................................................................20
6.6
Foldback Vertical Splicing (2 Bank)................................................................................20
6.7
Foldback Splicing (3 Bank) ............................................................................................21
6.8
Unilength Splicing using 4005-DPM Super-Mate ..........................................................22
6.9
Bridge Splicing using 4005-DPM Super-Mate................................................................23
6.10 Bridged Foldback Splicing ..............................................................................................24
6.11 Half Tapping using 4008 Half Tap Module ....................................................................25
6.12 Half Tapping using 4000-D Super-Mini and 4005-DPM Super-Mate ..........................27
6.13 Half Tapping using 4005-DPM Super-Mate....................................................................28
6.14 Slack Removal ................................................................................................................29
7.0
Maintenance ..............................................................................................................................30
7.1
Module Reentry ................................................................................................................30
7.2
Wire Insertion ..................................................................................................................30
7.3
Splice Conversion to 4005-DPM Modules......................................................................31
8.0
Engineering................................................................................................................................34
8.1
Job Planning ....................................................................................................................34
8.2
Moisture Protection ..........................................................................................................34
8.3
Fire Retardancy ................................................................................................................34
8.4
Rebuilding Existing Splices ............................................................................................34
8.5
Rebuild Coding ................................................................................................................34
8.6
Splice Planning ................................................................................................................35
8.7
Load Coil Splice “L”........................................................................................................39
8.8
Loading ............................................................................................................................40
8.9
Deloading..........................................................................................................................40
8.10 Transfer - Access Splice/Facility Splice “F” (Modified Foldback) ................................41
8.11 Cable Transfer - Conductor Termination ........................................................................42
8.12 Cable Transfer - Using the Module..................................................................................43
8.13 Taper Feeder Splice/Junction Splice “J”..........................................................................44
8.14 Bridged Feeder Splice/Multiple Straight Splice “S” ......................................................45
