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3.0 INSTALLATION

 

3M Engineered System Installation: The 8mm HLL Permanent Horizontal Lifeline is an Engineered HLL System 

designed, analyzed, and specifi ed by a 3M Certifi ed Installer for a specifi c location and product application. Installation 

of the 8mm HLL System must be supervised by the 3M Certifi ed Installer. Changes in system location, equipment 

placement, etc. will require review and revision of original specifi cations. Contact the Certifi ed Installer or 3M Fall 

Protection for assistance.

Installation procedure will vary with the application and location of the 8mm Permanent Horizontal Lifeline (HLL), but 

basic steps for installing the 8mm HLL are as follows:
1.  Mount End Anchor Brackets, Intermediate Brackets, and Corner Brackets at the planned locations.
2.  Starting at the entrance point to the system, thread the Cable Lifeline through all Intermediate Brackets and Corner 

Brackets.

3.  At the entrance point to the system, terminate the end of the Cable Lifeline with the planned End Connector and 

Energy Absorber (if needed at each end of the lifeline) and connect the Cable Lifeline to the End Anchor Bracket.

4.  If the HLL system requires Overhead Travelers, thread all Overhead Travelers on the free end of the Cable Lifeline. 

Detachable Travelers can be installed by the User prior to use of the system.

5.  At the far end of the system: connect the planned Energy Absorber and Pass Through End Connector to the End 

Anchor Bracket, thread the Cable Lifeline through the Pass Through End Connector, tension the Cable Lifeline, and 

then swage the Pass Through End Connector onto the cable with a Hex Swager.

6.  Inspect all system swages.
7.  Complete and Install the System Label at the entrance point to the system.

The proceeding sections detail installation of the components speci

fi

 ed in Table 1. Additional information is available in the 

8mm Permanent Horizontal Lifeline Technical Data Sheets.

3.1  END ANCHOR BRACKETS:

 Minimum Grade A4-70 M16 (or 5/8 in) Fasteners should be used to mount End Anchor 

Brackets to structure at a recommended torque of 50 Nm (37 ft-lbf).  Mounting must support at least twice the load 

values stated in the technical report generated by the 

3M DBI-SALA Installed Systems Calculation Software

 for the system 

layout, components, number of users, and SRL or Lanyard connecting device. Mounting orientations and installation are 

as follows:

Wall Mount

Floor Mount

Post Mount

Overhead Mount

7240122

7241417

1.  Mark and drill mounting holes to 

the depth and diameter speci

fi

 ed 

in the fastener manufacturer’s 

documentation. 

2.  Secure the End Anchor Bracket 

to structure as recommended 

in the fastener manufacturer’s 

documentation.

3.  Torque fasteners to 

manufacturer’s speci

fi

 cation or 

recommended 50 Nm (37 ft-lbf).

Содержание DBI SALA 7241420

Страница 1: ...3M 2018 Installation Instruction Manual 5908260 Rev A 8mm Permanent Horizontal Lifeline Fall Arrest Fall Restraint System 1 1 B C F F G A E C D B 2 B D C F G A E C D B 3 B C F G C D B A...

Страница 2: ...2 2 1 2 3 4 1 2 10 ft 3 0 m H A 5 6 A B C D E F G A B C...

Страница 3: ...ely removed from service and all components must be inspected by a Competent Person prior to being used again Ensure system is appropriate for the number of simultaneous users Work as closely to the h...

Страница 4: ...n Material Minimum Breaking Strength kN lb A 7240211 8mm 7x7 Stainless Steel Cable 316 Stainless Steel 38 7 8 700 7240212 8mm 1x19 Stainless Steel Cable 316 Stainless Steel 47 10 600 7234012 Hex Joine...

Страница 5: ...ng clothing tools etc per Traveler 7241421 Overhead Traveler Stainless Steel 22 2 5 000 1 Person up to 140 kg 310 lbs including clothing tools etc per Traveler SYSTEM SPECIFICATIONS Anchorage Structur...

Страница 6: ...ive locking of an SRL Situations which do not allow for an unobstructed fall path should be avoided Working in confined or cramped spaces may not allow the body to reach sufficient speed to cause the...

Страница 7: ...er Inspection Schedule Type of Use Application Examples Conditions of Use Periodic Examination Certification Frequency Infrequent to Light Use Residential and Commercial buildings where the system is...

Страница 8: ...f locking snap hooks and carabiners are required 2 7 MAKING CONNECTIONS Snap hooks and carabiners used with this equipment must be self locking Ensure all connections are compatible in size shape and...

Страница 9: ...installed by the User prior to use of the system 5 At the far end of the system connect the planned Energy Absorber and Pass Through End Connector to the End Anchor Bracket thread the Cable Lifeline t...

Страница 10: ...Secure the End Anchor Bracket to structure as recommended in the fastener manufacturer s documentation 3 Torque fastener to manufacturer s specification or recommended 50 Nm 37 ft lbf 3 3 CORNER BRAC...

Страница 11: ...ng Torque the larger M12 fasteners to 50 Nm 37 ft lbf Torque the smaller M8 fasteners to 15 Nm 11 ft lbf 2 Mark and drill mounting holes to the depth and diameter specified in the fastener manufacture...

Страница 12: ...wage cable ends together with a Hex Joiner See Swaging 3 At the entrance point swage the required End Connector onto the cable end See Swaging 4 Secure the Lifeline to the End Anchor Bracket with the...

Страница 13: ...head 1 Press in the Locking Pin Buttons on each side of the Traveler and rotate the Bottom Portion down to open the Traveler 2 Hang the Top Portion of the Traveler over the Lifeline Cable with the slo...

Страница 14: ...ough Hex Swage Stud Hex Swage Toggle with Shoulder 7234011 7241430 7234246 Energy Absorbers Energy Absorber Dampener Tension Indicator System Tension kN lbf Peak Arrest Force kN lbf 7241422 0 8 180 11...

Страница 15: ...pecifications for Drill Driver and Impact Driver requirements Procedures for tensioning the 8mm Permanent Horizontal Lifeline are as follows Dropped Object Protection The Tensioning Tool is equipped w...

Страница 16: ...Hex Swage Stud remove the Tensioning Tool and then swage the Swage Terminal five more times see Swaging C Trim excess cable extending outside of the Pass Through Hex Swage Stud 3 8 SWAGING Use only 3M...

Страница 17: ...once on the connector end of the barrel A If present on the cable remove the Tensioning Tool B 1 2 3 4 5 6 B 1 2 3 4 5 6 3 Swage the barrel of the Swage Terminal five more times progressing toward th...

Страница 18: ...em from service and contact the 3M Certified Installer for inspection and service Do not attempt to repair the system Only 3M or parties authorized in writing by 3M may make repairs to this equipment...

Страница 19: ...Rope Figure 2 Visually inspect the HLL Wire Rope for cuts kinks A broken wires B bird caging C welding splatter D corrosion chemical contact areas or severely abraded areas Wire Rope must be replaced...

Страница 20: ...4 0 1527 591 000 informationfallprotection mmm com France Le Broc Center Z I 1re Avenue BP15 06511 Carros Le Broc Cedex France Phone 33 04 97 10 00 10 Fax 33 04 93 08 79 70 informationfallprotection m...

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