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THERMOSALD ISC – MANUAL QUICK START 

                                                                  Rev. 2010 / 03 

Manual cod.: 3ES080x_V5.1_QS_EN                        Page  Nr.      4                                                    Tot. Nr   .  20                          
                      Includes all previous models 

        CN4     DISPLAY PANEL CONNECTOR (15 PIN FEMALE) 
 

PIN1 

+5Vcc 

Screened 

(0,25mmq) 

 

PIN2 

0 V 

 

Screened 

(0,25mmq) 

 

PIN3 

SPI-SDO 

 

Screened 

(0,25mmq) 

 

PIN4 

SPI-SCK  

 

Screened 

(0,25mmq) 

 

PIN5 

SPI-SDI 

 

Screened 

(0,25mmq) 

 

PIN6 

 

 

 

 

PIN7 

 

 

 

 

PIN8 

 

 

 

 

PIN9 

SPI-SS 

 

Screened 

(0,25mmq) 

 

PIN10  RESERVED 

 

Screened 

(0,25mmq) 

 

PIN11  RESERVED 

 

Screened 

(0,25mmq) 

 

PIN12  RESERVED 

 

Screened 

(0,25mmq) 

 

PIN13   RESERVED 

 

Screened 

(0,25mmq)

 

PIN14   

 

 

        PIN15   

 

 

        NOTE 1: The cable termoregulator-panel must be screened,  pin to pin connected - Max Mt 15. 
  

 

 

 

 

 

CN5  

RS 485 SERIAL INTERFACE CONNECTOR (9 PIN FEMALE) 

 

PIN3 

Channel B+ 

 

Screened 

(0,25mmq) 

 

PIN8 

Channel A- 

 

Screened 

(0,25mmq) 

 

NOTE 1: Twist the cables 

 
 
 

CN6      REFERENCE TERMINAL BLOCK 

 

PIN1      SEALING BAND REFERENCE  REF- 

 

(0,5mmq) 

 

PIN2      SEALING BAND REFERENCE  REF+ 

 

(0,5mmq) 

 

PIN3  

SCREEN REFERENCE CABLE REF 0 (Don't connect on machine side)   

(1mmq) 

 

PIN4      REFERENCE TA- 

 

(0,5mmq) 

 

 

PIN5      REFERENCE TA+ 

(0,5mmq) 

 

PIN6  

SCREEN TA CABLE TA0 (Don't connect on machine side) 

(1mmq) 

        NOTE 1: Twist cables or better use cable TWINAX IBM (Ns. cod. 3esd0066) 

 

 
 
 

CN7  

POTENTIOMETER  CONNECTOR (9 PIN MALE) 

 

PIN1 

PRE-HEAT POTENTI4,58V 

Screened   (0,25mmq) 

 

PIN2 

PRE-HEAT POTENTIOMETER RIF+ 

 

Screened 

(0,25mmq) 

 

PIN3 

PRE-HEAT POTENTIOMETER 0V 

 

Screened 

(0,25mmq) 

 

PIN4 

Connect  PIN3 to PIN4 

 

Screened 

 (0,25mmq) 

 

PIN5 

 

 

PIN6 

SEAL POTENTI4,58V 

 

Screened 

(0,25mmq) 

 

PIN7 

SEAL POTENTIOMETER RIF+ 

 

Screened 

(0,25mmq) 

 

PIN8 

SEAL POTENTIOMETER 0V 

 

Screened 

(0,25mmq) 

 

PIN9 

Connect PIN 8 to PIN9 

 

Screened 

 (0,25mmq) 

 

NOTE 1: If conneted to PLC analog  output  use PIN2,PIN3,PIN7,PIN8 and leave free PIN4-PIN9  

        NOTE 2: Twist cables or better use cable TWINAX IBM (Ns. cod. 3esd0066) 
 

Содержание THERMOSALD ISC

Страница 1: ... LIPPO DI CALDERARA BOLOGNA Tel 39 051 6466225 228 e Mail mail 3e3e3e com Fax 39 051 6426252 web site www 3e3e3e com AUTOMATIC CALIBRATION ANALISYS ON LINE OF BAND CHARACTERISTICS DIAGNOSTIC PANEL WITH 6 LANGUAGES SET UP OF SEALING BAND PPM CHARACTERISTIC RS 485 INTERFACE OPTIONAL WORKING WITH POTENTIOMETER BURN IN OF SEALING BAND ...

Страница 2: ...ng specific applications Do not deliver electrical power to the temperature controller if the protective cover has been removed for special servicing on the electronic system Employ qualified and well trained personnel familiar with the technology used to install and use the equipment Grounding the thermoregulator by yellow green cable connected to the predisposed screw and by 4 fixing screw Use b...

Страница 3: ...ENT TO GROUND PIN4 ALTERNATING CURRENT SUPPLY 230Vac 4 10 sq mm NOTE 1 Power supply and control circuit supply with the same phase NOTE 2 Twist power cable CN2 CONTROL CIRCUIT SUPPLY TERMINAL BLOCK PIN 1 400 Vac 0 1A absorption max 1sq mm PIN 2 230 Vac 0 1A absorption max 1sq mm PIN 3 0 Vac 0 1A absorption max 1sq mm NOTE 1 Power supply and control circuit supply with the same phase CN3 CONTROLS T...

Страница 4: ...N6 REFERENCE TERMINAL BLOCK PIN1 SEALING BAND REFERENCE REF 0 5mmq PIN2 SEALING BAND REFERENCE REF 0 5mmq PIN3 SCREEN REFERENCE CABLE REF 0 Don t connect on machine side 1mmq PIN4 REFERENCE TA 0 5mmq PIN5 REFERENCE TA 0 5mmq PIN6 SCREEN TA CABLE TA0 Don t connect on machine side 1mmq NOTE 1 Twist cables or better use cable TWINAX IBM Ns cod 3esd0066 CN7 POTENTIOMETER CONNECTOR 9 PIN MALE PIN1 PRE ...

Страница 5: ...THERMOSALD ISC MANUAL QUICK START Rev 2010 03 Manual cod 3ES080x_V5 1_QS_EN Page Nr 5 Tot Nr 20 Includes all previous models 2 2 ELECTRIC DRAW DIGITAL CONNECTIONS ...

Страница 6: ...ECTRIC DRAW POWER CONNECTIONS CONTROL OF THE SECONDARY NOTE Power supply CN1 1 e CN1 2 must be with the same phase as control supply CN2 3 e CN2 2 Ground screw must be connected to the ground of machine with the cable jellow green section power cable section Twist power cable twist TA cable Twist and screen sealing reference cable ...

Страница 7: ...LECTRIC DRAW POWER CONNECTIONS CONTROL OF THE PRIMARY NOTE Power supply CN1 1 e CN1 4 must be with the same phase as control supply CN2 3 e CN2 2 Ground screw must be connected to the ground of machine with the cable jellow green section power cable section Twist power cable twist TA cable Twist and screen sealing reference cable ...

Страница 8: ...NCES CHART Band width mm Band thickness mm Specific resistance R0 Ω Ω Ω Ω mt 1 5 0 3 1 67 2 0 25 1 59 3 0 1 2 95 3 0 15 1 95 3 0 2 1 50 3 0 25 1 27 4 0 15 1 40 4 0 25 0 96 5 0 2 0 8 5 0 25 0 69 6 0 1 1 6 6 0 2 0 72 8 0 1 1 2 8 0 2 0 51 Band width mm Band thickness mm Specific resistance R0 Ω Ω Ω Ω mt 2 8 0 3 0 9 4 0 3 0 6 Band width mm Band thickness mm Specific resistance R0 Ω Ω Ω Ω mt 4 0 15 1 4...

Страница 9: ...power cable inside the T A must not turn around T A only 1 single line inside Stage 4 For any further information call 3E ENGINEERING DEPARTMENT TECHNICAL NOTES From software V5 1 it s possible modify the temperature coefficient of the sealing bands in part per milion PPM modifying the PPM also other parameters will change in automatic as shown in the following table for compatibility with the pre...

Страница 10: ... green Balance Led by 10 e g 9 pulses 90 the pulses of the red Balance Led by the units e g 10 pulses 0 Step 6 Calibrate the system Keep the external CALIBRATION button pressed for 3 seconds and wait the four LEDS on the system go on flashing as long as the the instrument is being calibrated Step 7 The system is ready to start cycling as soon as the calibration procedure has been completed Set the...

Страница 11: ...th the relevant description in one of the 6 languages provided Step 6 Calibration keep the CAL button on the multi lingual control panel pressed for 3 seconds as indicated in the illustration below Figure 3 the four LEDS on the equipment go on flashing as long as calibration is being performed NOTE For further calibration procedures press buttons CAL MODE CAL on the multi lingual panel in the orde...

Страница 12: ...ttons pressed for 6 seconds The four LEDS on the equipment stay on for 3 seconds 4 4 PUTTING THE SYSTEM INTO SERVICE BASIC SETUP MULTI LINGUAL PANEL POTENTIOMETERS RS485 OPTION NOTE 1 Perforn the same operations as those described in paragraph 4 3 above NOTE 2 To enable the potentiometers change the MACHINE DATA items 1 Potentiometers display NOTE 3 Set the maximum pre heat and heat seal temperatu...

Страница 13: ...iven TEMPERATURE SUBMENU LEVEL 2 DIAGNOSTIC SUBMENU LEVEL 2 EMERGENCY TEST SUBMENU LEVEL 2 BURN IN SUBMENU LEVEL 2 DATA SETTING SUBMENU LEVEL 2 MACHINE DATA SUBMENU LEVEL 2 INFORMATION SUBMENU LEVEL 2 NOTE Press buttons MODE ARROW DOWN or ARROW UP to access any submenu or parameter NOTE To alter any parameter displayed proceed as follow Press the MODE button to switch over to modification mode 080...

Страница 14: ...THERMOSALD ISC MANUAL QUICK START Rev 2010 03 Manual cod 3ES080x_V5 1_QS_EN Page Nr 14 Tot Nr 20 Includes all previous models ENTER YES MODE NO RES Select YES to confirm NO to restore the earlier data ...

Страница 15: ...ve effective currents full wave effective power 3 Each video page indicates 3 values that relate to the same variable under different conditions i e THEORETICAL VALUES CALIBRATION SETTINGS REAL TIME VALUE in particular PAGE 1 IMAX I0 I Where IMAX stands for the maximum pulsed effective currents of the temperature controller I0 represents the full wave effective current for calibration and I is the...

Страница 16: ... coefficient 1 5 2 select the nearest one 4 10 SETUP PROCEDURES WITHOUT USING THE CONTROL PANEL MANUAL MODE Calculating total resistance R strip specific resistance Ohm m x strip length m Calculating the strip cross section S Strip cross section S mm2 strip length mm x strip thickness mm Calculating the theoretical pulsed heating currents I I heating strip cross section S mm2 x 30 Amp mm2 Calculat...

Страница 17: ...Switch off and switch on the equipment F09 INTERNAL TRASMISSION I2C EEPR Switch off and switch on the equipment and verify parameters F19 RS485 MASTER CHECKSUM ERROR Verify checksum selection on the Master or Slave F20 RS485 SLAVE CHECKSUM ERROR Verify checksum selection on the Master or Slave F21 RS485 SLAVE OE ERROR OVERRUN Following data arrived before reading the previous F22 RS485 SLAVE FE ER...

Страница 18: ...egulator if problem persist call the supplying F54 WIPER VFINE Switch off and switch on the thermoregulator if problem persist call the supplying F60 RESET WITH CALIBRATING IN PROCESS Repeat the calibrating F61 BALANCE UNSUCCESSFULL Repeat the calibrating F62 BALANCE V UNSUCCESSFULL Repeat the calibrating F63 BALANCE VGROSS UNSUCCESSFULL Repeat the calibrating F64 BALANCE VFINE UNSUCCESSFULL Repea...

Страница 19: ...ENT Verify bands verify power connection between thermoregulator and bands F092 POWER PART FAILURE Reset the thermoregulator if problem persist call the supplying F093 BAND BROKEN DURING A SEAL Verify power on the transformer Verify voltage on CN 1 CN 2 connector verify breaking of power cables verify breaking of bands F094 REFERENCE SIGNAL CABLE FROM BANDS IS INTERRUPTED Verify the connection of ...

Страница 20: ...ENSIONS PANEL BORING DIGITAL PANEL 96x48 BACK DIMENSION 86x40 5 41 mm H 55 CONNECTION mm 87 mm TOP VIEW TERMOREGULATOR 60 AMPERE 90 AMPERE AND HOLES FOR PANEL MOUNTING Nr 3 HOLES D 4 5 mm 120 mm 95 mm H 145 mm 82 mm 20 mm 100 mm TOP VIEW TERMOREGULATOR 90 AMPERE OBSOLETE AND HOLES FOR PANEL MOUNTING Nr 2 HOLES D 4 5 mm 180 mm 168 mm H 145 mm 100 mm ...

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