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© Copyright 2015 Zoeller

®

 Co. All rights reserved.

INSTALLATION INSTRUCTIONS

MODEL 900 PREPACKAGED SYSTEMS

P/N 152042

Notice to installing contractor:  Instructions must remain with installation.

FM2681

0515

Supersedes

0114

PREINSTALLATION CHECKLIST - ALL INSTALLATIONS

DATE INSTALLED:

MODEL NUMBER:

1.   Inspect your pump.

 Occasionally, products are damaged during shipment.  If the unit is damaged, contact your dealer before using. 

DO NOT 

remove the test 

plugs in the cover nor the motor housing.

2.   Carefully read the literature

 provided to familiarize yourself with specific details regarding installation and use. These materials should be retained 

for future reference.

Product information presented 

here reflects conditions at time 

of  publication. Consult factory 

regarding discrepancies or 

inconsistencies.

MAIL TO:  P.O. BOX 16347 • Louisville, KY  40256-0347

SHIP TO:  3649 Cane Run Road  • Louisville, KY  40211-1961

TEL: (502) 778-2731 • 1 (800) 928-PUMP • FAX: (502) 774-3624

Visit our web site:

zoellerpumps.com

EFFLUENT/SUMP/DEWATERING

900-0008   24 x 24 Simplex Basin Assembly with Pro Pak Backup System

900-0009   24 x 30 Duplex Basin Assembly with M53 and Pro Pak Backup System

SEE BELOW FOR LIST OF WARNINGS

 1.

  Make certain that the receptacle is within the reach  of the pump’s power supply cord.  DO 

NOT USE AN EXTENSION CORD. Extension cords that are too long or too light do not deliver 

sufficient voltage to the pump motor. But, more important, they could present a safety hazard if 

the insulation were to become damaged or the connection end were to fall into the sump.

  2.   Make sure the pump electrical supply circuit is equipped with fuses or circuit breakers of 

proper capacity.

  A separate branch circuit is recommended, sized according to the “National 

Electrical Code” for the current shown on the pump nameplate.

  3.   Testing for ground.

   As a safety measure, each electrical outlet should be checked for ground 

using an Underwriters Laboratory Listed circuit analyzer which will indicate if the power, neutral and 

ground wires are correctly connected to your outlet.  If they are not, call a qualified licensed electrician.

  4.   For Added Safety.

  Pumping and other equipment with a 3-prong grounded plug must be 

connected to a 3-prong grounded receptacle. For added safety the receptacle may be protected 

with a ground-fault circuit interrupter. When a pump needs to be connected in a watertight junction 

box, the plug can be removed and spliced to the supply cable with proper grounding. For added 

safety this circuit may be protected by a ground-fault circuit interrupter. The complete installation 

must comply with the National Electrical Code and all applicable local codes and ordinances.

  5.  FOR YOUR PROTECTION, ALWAYS DISCONNECT PUMP FROM ITS POWER SOURCE 

BEFORE HANDLING

.  Single phase pumps are supplied with a 3-prong grounded plug to help 

protect you against the possibility of electrical shock.  

DO NOT UNDER ANY CIRCUMSTANCES 

REMOVE THE GROUND PIN.

  The 3-prong plug 

must 

be inserted into a mating 3-prong grounded 

receptacle.  

If

 the installation does not have such a receptacle, it must be changed to the proper 

type, wired and grounded in accordance with the National Electrical Code and all applicable local 

codes and ordinances.  Three phase pumps require motor starting devices with motor overload 

protection. See FM0486 for duplex installations.

 6. 

The tank is to be vented in accordance with local plumbing code.  Pumps

 must

 be installed in 

accordance with the National Electrical Code and all applicable local codes and ordinances.  

Pumps are not to be installed in locations classified as hazardous in accordance with National 

Electrical Code, ANSI/NFPA 70.

  7.  “Risk of electrical shock”  

Do not remove power supply cord and strain relief or connect conduit 

directly to the pump.

 8.  Installation and servicing of electrical circuits and hardware should be performed by a qualified 

licensed electrician.

 9.  Pump installation and servicing  should be performed by a qualified person.
 10.

  Risk of electric shock - These pumps have not been investigated for use in swimming pool and marine areas.

 11.

  Prop65 Warning for California residents: Cancer and Reproductive Harm- www.P65warnings.

ca.gov.

REFER TO WARRANTY ON PAGE 2.

CAUTION

SEE BELOW FOR LIST OF CAUTIONS

 

1.

  Check to be sure your power source is capable of handling the voltage requirements of the 

motor, as indicated on the pump name plate.

 

2.  The installation of automatic pumps with variable level float switches or nonautomatic pumps 

using auxiliary variable level float switches is the responsibility of the installing party and care 

should be taken that the tethered float  switch will not hang up on the pump apparatus or pit 

peculiarities and is secured so that the pump will shut off.  It is recommended to use rigid piping 

and fittings and the pit be 18" or larger in diameter.

 3.

  Pump should be checked frequently for debris and/or build up which may interfere with the 

float “on” or “off” position. Repair and service should be performed by Zoeller Pump Company 

Authorized Service Station only.

 

4.  Dewatering and effluent sump pumps are not designed for use in pits handling raw sewage.

 

5.

  Maximum operating temperature for standard model pumps must not exceed 130°F (54°C).  

 

6.

  Pump models 266, 267, 268, and 137 must be operated in an upright position. Do not attempt 

to start pump when tilted or laying on its side.

 

7.

  Do not operate a pump in an application where the Total Dynamic Head is less than the minimum 

Total Dynamic Head listed on the Pump Performance Curves.

NOTE: Pumps with the “UL” mark and pumps with the “US” mark are tested to UL   

  Standard UL778. CSA  Certified pumps are certified to CSA Standard C22.2 No. 108.

Register your 

Zoeller Pump Company 

Product on our website:

http://reg.zoellerpumps.com/

Summary of Contents for 900 Series

Page 1: ...ANDLING Single phase pumps are supplied with a 3 prong grounded plug to help protect you against the possibility of electrical shock DO NOT UNDERANY CIRCUMSTANCES REMOVETHEGROUNDPIN The3 prongplugmustbeinsertedintoamating3 pronggrounded receptacle If the installation does not have such a receptacle it must be changed to the proper type wired and grounded in accordance with the National Electrical ...

Page 2: ... becomes pressurized and hot under operating conditions allow 2 hours after disconnecting before attempting service SERVICE CHECKLIST CONDITION COMMON CAUSES A Pump will not start or run Checkfuse lowvoltage overloadopen openorincorrectwiring openswitch impellerorsealboundmechanically defective capacitor or relay when used motor or wiring shorted Float assembly held down Switch defective damaged o...

Page 3: ...Use full size discharge pipe NOTE Cover must be oriented per instructions Fig 3 Basin must be in accordance with applicable codes and specifications Pump must be level and float mechanisms clear of sides of basin before starting pump Basin must be clean and free of debris after installation 7 Refer to Installation Instructions FM2562 for additional details pertaining to the Pro Pak System INSTALLA...

Page 4: ...hole in adapter by solvent welding Fig 1 9 Assemble cover to basin making sure that discharge pipes align with appropriate holes in cover See Fig 3 Attach vent using 3 NPT flange on cover Use full size discharge pipe 10 Refer to Installation Instructions FM2562 for additional details pertaining to the Pro Pak System NOTE Cover must be oriented per instructions Fig 3 Basin must be in accordance wit...

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