Yamaha RX10PB Owner'S Manual Download

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OWNER’S MANUAL

RX10PB

RX10PSB

RX10PXTB

8HG-28199-11

LIT-12628-03-01

ESU10012

Read this manual carefully

before operating this vehicle.

DIC183

Summary of Contents for RX10PB

Page 1: ...OWNER S MANUAL RX10PB RX10PSB RX10PXTB 8HG 28199 11 LIT 12628 03 01 ESU10012 Read this manual carefully before operating this vehicle DIC183 ...

Page 2: ...ESU10041 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U8HG11E0 book Page 1 Wednesday April 13 2011 7 40 PM ...

Page 3: ...he time of printing there may be minor discrepancies between your snowmobile and this manual If there is any question concerning this manual please consult a Yamaha dealer WARNING EWS00670 Please read this manual carefully before operating this snowmobile Do not attempt to operate this snowmobile until you have attained adequate knowledge of its con trols and operating features Regular inspections...

Page 4: ...ty messages that follow this symbol to avoid possible injury or death WARNING EWS00021 A WARNING indicates a hazardous situa tion which if not avoided could result in death or serious injury NOTICE ECS00011 A NOTICE indicates special precautions that must be taken to avoid damage to the snowmobile or other property TIP A TIP provides key information to make pro cedures easier or clearer U8HG11E0 b...

Page 5: ...ystem 35 Pre operation checks 36 Pre operation check list 36 Operation 38 Starting the engine 38 Break in 39 Riding your snowmobile 39 Maximizing drive track life 43 Driving 44 Stopping the engine 45 Transporting 45 Periodic maintenance and adjustment 46 Periodic maintenance chart for the emission control system 47 General maintenance and lubrication chart 48 Tool kit 50 Recommended equipment 50 R...

Page 6: ... 82 Storage 87 Specifications 89 Consumer information 91 Identification number records 91 Vehicle Emission Control Information label 92 YAMAHA MOTOR CORPORATION U S A SNOWMOBILE LIMITED WARRANTY 93 YAMAHA EXTENDED SERVICE Y E S 96 U8HG11E0 book Page 2 Wednesday April 13 2011 7 40 PM ...

Page 7: ...rmation for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha deal er RX10P RX10PS 9 11 14 12 13 10 RX10PXT 9 11 14 12 13 10 8 7 6 5 4 3 2 1 U8HG11E0 book Page 1 Wednesday April 13 2011 7 40 PM ...

Page 8: ...SE AU POINT MOTEUR 1 TYPE DE BOUGIE 2 ECARTEMENT DES ÉLECTRODES 3 RÉGIME DE RALENTI CR9EB NGK 0 7 0 8 mm 0 028 0 031 in 1600 50 r min CR9EB NGK 0 7 0 8 mm 1600 50 r min 8HG 8HG 1417E 00 8GC 2415E E0 PREMIUM UNLEADED GASOLINE MIN OCTANE PUMP 91 RON 95 ESSENCE SUPER SANS PLOMB INDICE D OCTANE MIN POMPE 91 RON 95 1 2 3 4 5 6 U8HG11E0 book Page 2 Wednesday April 13 2011 7 40 PM ...

Page 9: ... D HUILE DU CARTER DE CHAÎNE 3 FLÈCHE DE LA CHENILLE POUR PLUS DE DÉTAIL VOIR LE MANUEL D ATELIER POUR CE MODÈLE LES CARACTÉRISTIQUE TECHNIQUES SONT SUSCEPTIBLES DE CHANGER SANS NOTIFICATION PRÉALABLE 250 cm 8 5 oz GL 3 75W or 80W 30 35 mm 1 18 1 38 in 100 N 10 kg 22 lb 250 cm GL 3 75W or 80W 8ES 47578 00 30 35 mm 100 N 10 kg TUNE UP SPECIFICATIONS SPECIFICATIONS DE LA MISE AU POINT 8FR 77763 E0 7...

Page 10: ...ormément aux instructions du Manuel du propriétaire 8FA E0 8FA 2389C E0 C M V S S CANADA N S V A C T RANSPOR T 506 This spark ignition system meets all requirements of the Canadian Interference Causing Equipment Regulations Ce système d allumage par étincelle de véhicule respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada 3JK 82377 10 10 11 12 U8HG11E0 book Page 4 Wedne...

Page 11: ...teur pour les instructions Ne pas brûler ni perforer ni ouvrir 8HR F2259 00 WARNING This unit contains high pressure nitrogen gas Mishandling can cause explosion Read owner s manual for instructions Do not incinerate puncture or open AVERTISSEMENT Cette unité contient de I azote à haute pression Une mauvaise manipulation peut entraîner d explosion Voir le manuel d utilisateur pour les instructions...

Page 12: ...sure it is in safe operating condition Failure to in spect or maintain the vehicle properly in creases the possibility of an accident or equipment damage See page 36 for a list of pre operation checks Apply the parking brake before starting the engine Never drive the snowmobile with the parking brake applied This may over heat the brake disc and reduce braking abil ity While using your snowmobile ...

Page 13: ...rough openings such as windows and doors Genuine Yamaha Accessories Choosing accessories for your snowmobile is an important decision Genuine Yamaha Ac cessories which are available only from a Yamaha dealer have been designed tested and approved by Yamaha for use on your snowmobile Many companies with no con nection to Yamaha manufacture parts and ac cessories or offer other modifications for Yam...

Page 14: ...Safety information 8 clothes dryers and the like Allow the en gine to cool off before storing the snowmo bile in an enclosed space U8HG11E0 book Page 8 Wednesday April 13 2011 7 40 PM ...

Page 15: ...fuse 4 Fuel injection system fuse 5 Air filter 6 Oil filler cap 7 Fuse box 8 Coolant reservoir 9 Coolant recovery tank 10 Tool kit 11 Storage compartment 12 Tail brake light 13 Slide rail suspension 14 Rear shock absorber damping force remote adjusting dial RX10P 15 Drive track 16 V belt holder U8HG11E0 book Page 9 Wednesday April 13 2011 7 40 PM ...

Page 16: ...nge without notice 1 6 7 2 3 8 9 10 4 11 12 5 1 Brake lever 2 Parking brake lever 3 Grip warmer adjusting switch 4 Multi function meter unit 5 Engine stop switch 6 Thumb warmer adjusting switch 7 Throttle lever 8 Shift lever 9 Main switch 10 Auxiliary DC jack 11 Helmet shield heater jack 12 Headlight beam switch U8HG11E0 book Page 10 Wednesday April 13 2011 7 40 PM ...

Page 17: ...he throttle is spring loaded the snowmobile will decelerate and the engine will return to idle when it is released ESU13242 Throttle override system T O R S WARNING EWS00041 If the T O R S is activated make sure that the cause of the malfunction has been cor rected and that the engine can be operated without a problem before restarting the engine Continuing to operate with a mal function could cau...

Page 18: ...ch show engine trouble coolant temperature fuel level oil level and oil pressure warnings indicator lights which show high beam and low coolant temperature conditions a warning light which shows warnings to gether with the warning indicators a fuel meter which shows the fuel remain ing in the fuel tank a grip thumb warmer level indicator which shows the grip warmer level or the thumb warmer level ...

Page 19: ... to the fuel reserve tripmeter mode TRIP F and start counting the distance traveled from that point In that case push the SELECT button to switch the display between the various trip meter and odometer modes in the following order TRIP F ODO TRIP A TRIP B BARO TRIP F To reset a tripmeter select it by pushing the SELECT button and then push the RE SET button for at least 1 second If you do not rese...

Page 20: ...ET button for approxi mately 3 seconds 00000 and OIL will flash alternately in the odometer display 3 times and then the display will return to the previous display mode If the engine oil is changed before the oil change tripmeter appears in the display i e before the periodic oil change interval has been reached the tripmeter must be reset af ter the oil change for the next periodic oil change to...

Page 21: ...4 Push the RESET button to select the desired display brightness level and then push the SELECT button The normal display returns when the SELECT but ton is released ESU10411 High beam indicator light The high beam indicator light comes on when the high beams of the headlights are switched on See page 20 for headlight beam switch operation ESU10473 Low coolant temperature indi cator light The low ...

Page 22: ...ing light come on If the fuel level warning indicator and the warning light come on refuel as soon as pos sible TIP The snowmobile must be stopped on a level surface to obtain an accurate fuel meter read ing since the reading changes according to the movement and inclination of the snowmo bile Grip thumb warmer level indicator When the grip warmer adjusting switch is pressed the grip warmer indica...

Page 23: ...evel warning indicator The fuel level warning indicator and the warn ing light come on when the fuel level is low See page 16 for details The fuel level warning indicator the warning light the fuel meter indicator and all seg ments of the fuel meter start to flash when a malfunctioning sensor disconnected coupler broken lead or short circuit is detected by the self diagnosis device of the snowmobi...

Page 24: ...obile Oil pressure warning The warning indicator comes on and OP LO oil pressure low appears in the odometer display if the engine oil pressure is low when the engine is started At the same time the engine speed is limited to less than the clutch engagement speed until the warning indicator goes off If the engine oil pressure remains low for one minute the engine stops If this occurs have a Yamaha...

Page 25: ...device This model is equipped with a self diagnosis device for various electrical circuits If a problem is detected in any of those cir cuits the warning light and the engine trouble warning indicator flash and an error code dis plays in the meter display Note the error code and then have a Yamaha dealer inspect the snowmobile as soon as possible NOTICE Do not continue to operate the engine longer...

Page 26: ...rature To raise the temperature press the respec tive switch to HI To lower the temperature To lower the temperature press the respec tive switch to LO See Fuel meter and grip thumb warmer level indicator on page 16 for detailed information ESU10696 Auxiliary DC jack The auxiliary DC jack is located in the front panel and can be used for accessories TIP The auxiliary DC jack can only be used if th...

Page 27: ...the engine is running To use the helmet shield heater jack 1 Start the engine 2 Open the helmet shield heater jack cap and then insert the power plug of the hel met shield heater into the jack 3 After using the helmet shield heater be sure to remove its power plug from the jack and to close the jack cap NOTICE ECS00892 To avoid circuit overload and a possible fuse blowing do not use a helmet shiel...

Page 28: ...lever position ESU10581 Parking brake lever When parking the snowmobile or starting the engine apply the parking brake by moving the parking brake lever to the left To release the parking brake move the park ing brake lever to the right ESU10593 Shift lever The shift lever is used to put the snowmobile into forward or reverse After coming to a complete stop pull the shift lever out slide it to FWD...

Page 29: ...CS00930 Never run the engine with the V belt re moved Clutch components can be dam aged Be careful not to scratch the windshield when removing or installing the drive guard The drive guard is designed to protect the V belt clutch and V belt in case parts break or come loose The drive guard is located behind the left side cover See page 50 for removal procedures To remove the drive guard 1 Pull out...

Page 30: ...g it into the V belt holders provided NOTICE ECS00180 Make sure that the V belt is installed se curely in the holders ESU10811 Storage compartment The storage compartment is located behind the seat Use the storage compartment to store the tool kit manuals spare parts or oth er small items To open the storage compartment Turn the fastener 1 2 turn in either direction and then fold the storage compa...

Page 31: ... fuel tank Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up any spilled fuel immediately 4 Be sure the fuel tank cap is closed se curely by turning it clockwise WARNING EWS00680 Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Ne...

Page 32: ...1 Read and understand the following infor mation before handling shock absorbers that contain highly pressurized nitrogen gas Do not tamper with or attempt to open the cylinder assemblies Do not subject the shock absorbers to an open flame or other high heat source This may cause the unit to explode due to excessive gas pressure Do not deform or damage the cylinders in any way Cylinder damage will...

Page 33: ... pressure gauge One side of the gauge has a low pressure meter and the other side of the gauge has a high pressure meter Use the low pressure meter to adjust the front shock absorbers To adjust the air pressure WARNING EWS00621 Support the snowmobile securely on a suitable stand before adjusting the shock absorbers Otherwise the snowmobile could fall and cause injury 1 Locknut 2 Distance A 3 Sprin...

Page 34: ...ull the hose connector lock lever up NOTICE Do not overtighten the connector onto the air valve as this will damage the connec tor seal ECS00721 TIP If the shock absorber has no air pressure the gauge reading will be zero 5 To increase the air pressure operate the pump a few times The pressure should increase slowly If the pressure increases rapidly check to make sure that the pump is properly con...

Page 35: ...nd the rear torsion springs RX10PXT or the rear shock absorber RX10P The spring preload can be adjusted by turning the adjusting nut on the center shock absorb er and the adjusters on the rear torsion springs RX10PXT or adjusting ring RX10P on the rear shock absorber Adjust the spring preload as follows Center shock absorber RX10PXT 1 Loosen the locknut 2 To increase the spring preload and there b...

Page 36: ...d and thereby harden the suspension turn the adjusting ring in direction a To decrease the spring pre load and thereby soften the suspension turn the adjusting ring in direction b TIP The spring preload can be further adjusted by changing the position of the spring seat Have a Yamaha dealer make this adjustment as it requires special tools Spring preload setting Minimum soft 106 1 mm 4 18 in Stand...

Page 37: ...pressure 1 Place the snowmobile on a level surface and apply the parking brake 2 Lift the rear of the snowmobile onto a suit able stand to raise the drive track off the ground 3 Remove the air valve cap from the shock absorber 4 Install the hose connector of the shock absorber pump onto the air valve of the shock absorber tighten it approximately six turns until the pressure registers on the pump ...

Page 38: ... air valve cap TIP If the shock absorber bottoms too easily or rolls too much during cornering increase the air pressure by 34 kPa 0 3 kgf cm 5 psi If the shock absorber is too firm and you want a more compliant ride decrease the air pres sure by 34 kPa 0 3 kgf cm 5 psi ESU14010 Adjusting the rebound damping force of the rear shock absorber RX10P WARNING EWS00161 Do not turn the remote adjusting d...

Page 39: ...S00910 ESU11047 Adjusting the control rods The weight transfer can be adjusted by turn ing the adjuster on the control rod RX10P RX10PS or the adjusting nuts on the control rods RX10PXT RX10P RX10PS 1 Check the control rod length using the scale on the special wrench as shown TIP In order to obtain a precise measurement the special wrench corner should touch the con trol rod adjuster and the lockn...

Page 40: ...181 4 Tighten the locknut while holding the ad juster in place TIP Make sure that the special wrench is securely fitted on the locknut RX10PXT WARNING EWS00770 The left and right adjusting nuts must be set to the same position Uneven settings can cause poor handling and loss of sta bility 1 Loosen the locknut while holding the ad justing nut 1 Special wrench corner 2 Control rod adjuster 3 Scale r...

Page 41: ...ipped with Yamaha s EXUP EXhaust Ultimate Power valve system This system boosts engine power by means of a valve that regulates the inner diameter of the exhaust pipe The EXUP system valve is con stantly adjusted in accordance with the en gine speed by a computer controlled servomotor NOTICE ECS01020 The EXUP system has been set and exten sively tested at the Yamaha factory Changing these settings...

Page 42: ...pecified level Check vehicle for oil leakage 57 Coolant Check coolant level Add if necessary 61 V belt Check for wear and damage Replace if necessary 63 Drive guard Make sure the drive guard is installed securely Check the drive guard mounts for damage 23 Brake Check operation If soft or spongy have Yamaha dealer bleed hy draulic system Check brake pads for wear Replace if necessary Check fluid le...

Page 43: ...amaha dealer replace slide runners 71 Steering Check for excessive free play 70 Lights signals and switch es Check operation Correct if necessary 20 19 76 78 Throttle lever Make sure that operation is smooth and spring back to its original position when released 11 Throttle override system T O R S Check the T O R S for proper operation If system is not functioning properly have Yamaha dealer check...

Page 44: ...t stops again ask a Yamaha dealer to inspect the snow mobile an engine overheating prevention system which prevents overheating when the en gine is idling When the engine has been idling for 3 minutes or longer and the cool ant temperature has risen above 100 C 212 F the engine automatically stops to prevent overheating The engine can be started after it stops ESU11303 Starting the engine 1 Apply ...

Page 45: ...il must be changed and the oil filter cartridge replaced If any engine trouble should occur dur ing the engine break in period immedi ately have a Yamaha dealer check the snowmobile ESU11333 Riding your snowmobile Getting to know your snowmobile WARNING EWS00211 To avoid severe injury or death Keep both hands on the handlebar dur ing operation Never put your feet outside the running boards Avoid h...

Page 46: ... 38 to start the engine Once the engine has warmed up you are ready to be gin riding your snowmobile To start out and accelerate 1 With the engine idling release the park ing brake 2 Apply the throttle slowly and smoothly The V belt clutch will engage and you will start to accelerate WARNING Do not allow anyone to stand behind the snowmobile when starting the engine A broken track track fittings o...

Page 47: ... your weight on the uphill side at all times On climbs straight up the hill this can be accomplished by leaning forward and on steeper inclines standing on the running boards and leaning forward over the handlebar Also see Traversing a slope Slow down as you reach the crest of the hill and be prepared to react to obstacles sharp drops or other vehicles or people which may be on the other side If y...

Page 48: ...again in the direction you wish to travel If your snowmobile starts to tip steer down the hill to regain balance WARNING If you are unable to maintain correct balance and your snowmobile is going to tip over dismount your snowmobile immediately on the uphill side to avoid being hit or caught under the snowmobile as it tips over EWS00261 Ice or icy surface WARNING EWS00270 When you have to operate ...

Page 49: ...l break in the new drive track will tend to stretch quickly as the track settles Be sure to correct the track tension and align ment frequently See page 71 for adjustment procedures A loose track can slip ratchet derail or catch on suspension parts causing severe damage Do not overtighten the drive track otherwise it may increase the friction between the track and the slide runners re sulting in t...

Page 50: ...the area behind the snowmobile is clear before reversing Watch behind Reduce speed and avoid sharp turning when operating the snowmobile in re verse TIP Make sure that the engine is warmed up enough before riding 1 To select the desired operating position pull the shift lever out slide it to FWD or to REV until it stops and then release it NOTICE Do not shift from FWD to REV or from REV to FWD whi...

Page 51: ...mendations to help protect it from damage If transporting the snowmobile in an open trailer or truck put a tight fitting cover on the snowmobile A cover specifically designed for your snowmobile is best This will help keep foreign objects out of the cooling vents and also help protect the snowmo bile against damage from debris on the road If transporting the snowmobile in an open trailer or truck ...

Page 52: ...ing can lead to eye injury burns fire or carbon mon oxide poisoning possibly leading to death See page 6 for more information about carbon monoxide WARNING EWS00790 Brake discs calipers and linings can become very hot during use To avoid possible burns let brake components cool before touching them Maintenance replacement or repair of the emission control devices and systems may be performed by an...

Page 53: ...00 mi 200 hr Spark plugs Check condition Adjust gap and clean Replace if necessary 53 Valve clearance Check and adjust valve clear ance when engine is cold Every 40000 km 25000 mi 57 Crankcase breather system Check breather hose for cracks or damage Replace if necessary Fuel line Check fuel hose for cracks or damage Replace if necessary Fuel injection Check synchronization Adjust if necessary Exha...

Page 54: ...ear and damage Inspect weights rollers and bushings for wear for primary Inspect ramp shoes bushings for wear for secondary Replace if necessary Lubricate with specified grease Drive chain Check chain slack Adjust if necessary Initial at 500 km 300 mi and every 800 km 500 mi thereafter 65 Drive chain oil Check oil level 65 Change 65 Brake and parking brake Adjust free play and or replace pads if n...

Page 55: ... Steering system Check toe out Adjust if necessary 70 Steering bearings Check bearing assemblies for looseness Lubricate with specified grease Skis and front shock absorbers Lubricate with specified grease 75 Suspension compo nent Lubricate with specified grease 75 Drive track Check the deflection Adjust if necessary Initial at 500 km 300 mi and every 800 km 500 mi thereafter 71 Fittings and faste...

Page 56: ...s good practice to carry the spare parts and other necessary equipment with you while riding the snowmobile so that minor repairs can be done if necessary The following should be carried at all times Flashlight Roll of plastic tape Steel wire Tow rope V belt Light bulbs When you start out for a long distance trip ex tra fuel should be carried as well ESU12896 Removing and installing the shroud and...

Page 57: ...he projection on the rear of the side cover into the hole in the fuel tank cover 2 Fit the projections on the side cover into the slots as shown 3 Tighten the fasteners 4 Install the shroud Top cover To remove the top cover 1 Remove the shroud and the left side cov er See the above procedure 2 Remove the screws and then remove the cable guide 1 Shroud stay 1 Fastener 2 Left side cover 1 1 2 1 Scre...

Page 58: ...slots in the headlight unit 3 Tighten the quick fastener screws 4 Pass the brake hose throttle cable park ing brake cable and wire harness through the cable guide place the cable guide in the original position and then install the screws 5 Install the left side cover and the shroud NOTICE ECS00372 Make sure that all cables hoses and leads are routed properly before install ing the shroud and cover...

Page 59: ...lt a Yamaha dealer before changing to a different type of spark plug WARNING EWS00710 Be sure to use the specified spark plug and spark plug cap Otherwise the T O R S may not work properly Spark plugs are produced in several different thread lengths The thread length or reach is the distance from the spark plug gasket seat to the end of the threaded portion If the reach is too long overheating and...

Page 60: ...n each side of the snowmobile 4 Unhook the headlight unit as shown then lift it up and move it forward away from the air filter case cover NOTICE Be careful not to scratch the snowmobile when moving the headlight unit ECS00920 5 Loosen the locknut 6 To increase the throttle lever free play turn the adjusting bolt in direction a To decrease the throttle lever free play turn the adjusting bolt in di...

Page 61: ...ld cause an accident Make sure that the throttle lever moves smoothly with the engine off before checking the T O R S Make sure that the parking brake is ap plied Do not rev the engine to the point that the clutch engages Check the T O R S for proper operation 1 Start the engine TIP Refer to the Starting the engine section on page 38 2 Hold the pivot point of the throttle lever away from the throt...

Page 62: ...aned during a ride depending on the riding conditions 1 Place the snowmobile on a level surface and apply the parking brake 2 Remove the shroud the left and right side covers and the top cover See page 50 for removal procedures 3 Remove the headlight unit bolt on each side of the snowmobile and then unhook the headlight unit See page 54 4 Remove the air filter case cover by un hooking the fastener...

Page 63: ...Yamaha dealer The dealer can tell you if there are any changes necessary for the al titude where you plan to ride NOTICE The drive chain gears and V belt clutch should be adjusted when operating above a high altitude of 900 m 3000 ft Consult a Yamaha dealer ECS00431 ESU11950 Valve clearance The valve clearance changes with use result ing in improper air fuel mixture and or engine noise To prevent ...

Page 64: ...seconds before turning it off 3 Remove the shroud and the right side cover See page 50 for removal proce dures 4 Disconnect the oil level gauge coupler NOTICE Disconnect the oil level gauge coupler before removing the oil filler cap otherwise the cable could twist and break ECS00452 5 Remove the oil filler cap wipe the dipstick clean insert it back into the oil filler hole without screwing it in a...

Page 65: ... 9 Install the right side cover and the shroud To change the engine oil 1 Place the snowmobile on a level surface and apply the parking brake 2 Start the engine warm it up for several minutes and then turn it off 3 Remove the shroud and the right side cover See page 50 for removal proce dures 4 Remove the screws and bolts and then pull the right lower cover outward to re move it 5 Remove the botto...

Page 66: ...il filler cap and then add sufficient oil of the recommended type to raise it to the H level mark on the dip stick See above for checking proce dures NOTICE When adding the engine oil be careful not to fill above the H level mark on the dipstick Use only the recommended oil See page 89 Make sure that no foreign material enters the engine oil tank ECS00462 1 Engine oil drain bolt oil tank 2 Gasket ...

Page 67: ...ich could cause serious injury When the engine has cooled place a thick rag or towel over the coolant reservoir cap and slowly rotate the cap counter clockwise to the detent This procedure al lows any residual pressure to escape When the hissing sound has stopped press down on the cap while turning coun terclockwise and remove it To check the coolant level 1 Place the snowmobile on a level surface...

Page 68: ...50 for removal procedures 3 Remove the coolant reservoir cap fill the reservoir with the recommended coolant and then install the cap 4 Remove the coolant recovery tank cap add the recommended coolant until it reaches the COLD LEVEL mark and then install the cap 5 Start the engine allow it to idle for several minutes and then turn it off 1 Coolant recovery tank 2 COLD LEVEL mark COOLANT COLD LEVEL...

Page 69: ... before each ride To check the V belt 1 Remove the shroud and the left side cov er and then remove the drive guard See pages 23 and 50 for removal proce dures 2 Check the V belt for wear and damage Replace if necessary 3 Install the drive guard and then install the left side cover and the shroud To replace and adjust the V belt WARNING EWS00411 When installing a new V belt make sure that it is pos...

Page 70: ...then measure the V belt position Do not force the V belt between the sheaves the secondary sliding and fixed sheaves must touch each other 7 If the V belt position is incorrect adjust it by removing or adding a spacer on each V belt position adjusting bolt 1 Secondary sliding sheave 2 Secondary fixed sheave 1 V belt 1 Edge of the secondary sheave assembly 2 Standard V belt position Standard V belt...

Page 71: ...bile on a level surface and apply the parking brake 2 Remove the shroud and the right side cover See page 50 for removal proce dures 3 Remove the dipstick wipe it off with a clean rag and then insert it back into the filler hole 1 V belt position adjusting bolt 2 Spacer V belt position Adjustment More than 1 5 mm 0 06 in above the edge Remove a spacer From 1 5 mm 0 06 in above the edge to 0 5 mm 0...

Page 72: ...the projection on the drive chain housing 6 Install the right side cover and the shroud To adjust the chain tension 1 Remove the shroud and the right side cover See page 50 for removal proce dures 2 Loosen the locknut 3 Turn the chain tension adjusting bolt clockwise until it is finger tight and then loosen it 1 4 turn 4 While holding the chain tension adjusting bolt with a wrench tighten the lock...

Page 73: ...e 1 Place the snowmobile on a level surface and apply the parking brake 2 Remove the shroud and the right side cover See page 50 for removal proce dures 3 Check the brake pads for wear If the brake pads reach the wear limit ask a Yamaha dealer to replace them 4 Install the right side cover and the shroud Checking the parking brake pads Check the parking brake pads for wear ac cording to the follow...

Page 74: ...ake disc 7 Tighten the parking brake pad adjusting bolt locknut 8 Install the right side cover and the shroud Checking the brake fluid level Before riding check that the brake fluid is above the lower level Check the brake fluid level with the top of the reservoir level Re plenish the brake fluid if necessary 1 Parking brake pad adjusting bolt locknut 2 Parking brake pad adjusting bolt 3 Parking b...

Page 75: ... fluid level may indicate worn brake pads and or brake system leakage therefore be sure to check the brake pads for wear and the brake system for leakage If the brake fluid level goes down suddenly have a Yamaha dealer check the cause before further riding Changing the brake fluid WARNING EWS00471 Make sure that the brake fluid and the fol lowing parts are replaced by a Yamaha dealer Brake fluid r...

Page 76: ...s within specification TIP Move the front tip of each ski fully inward be fore measuring or aligning 3 If the alignment is not correct consult a Yamaha dealer ESU12152 Steering system Check the handlebar for excessive free play To check the handlebar 1 Push the handlebar up and down and back and forth 2 Turn the handlebar slightly to the right and left 1 Ski runner wear limit 1 Ski wear limit 2 Sk...

Page 77: ...ailure could result in loss of braking ability and snowmobile control which could cause an accident Checking the drive track WARNING EWS00490 Do not operate the snowmobile if you find damage to the drive track or if it has been maladjusted Drive track damage or failure could result in loss of braking ability and snowmobile control which could cause an accident Check the drive track alignment and d...

Page 78: ... engine and rotate the drive track one or two turns Stop the engine 4 Loosen the locknut on the left and the right sides of the snowmobile then align the drive track by turning the adjusting bolt on each side 1 Spring scale 1 Drive track deflection 2 Slide runner Standard drive track deflection 30 0 35 0 mm 1 18 1 38 in 2 1 Rear axle nut Drive track alignment Shifted to right Shifted to left Left ...

Page 79: ...it able stand to raise the drive track off the ground 3 Start the engine and rotate the drive track one or two turns Stop the engine 4 Align the drive track by turning the left and right adjusting nuts 1 Forward 2 Gap 3 Slide runner 4 Drive track 5 Slide metal 1 Forward 2 Gap 3 Slide runner 4 Drive track 5 Slide metal Drive track deflection More than specified Less than specified Left adjusting bo...

Page 80: ...Tighten the rear axle nut Slide runners Check the slide runners for wear and dam age If the slide runners reach the wear limit they should be replaced 1 Left adjusting nut 2 Right adjusting nut 1 Forward 2 Gap 3 Slide runner 4 Drive track 5 Slide metal 1 Forward 2 Gap 3 Slide runner 4 Drive track 5 Slide metal Drive track deflection More than specified Less than specified Left adjusting nut Turn i...

Page 81: ...he throttle cable because it could become frozen which could cause loss of control Apply a dab of grease onto the cable end only TIP For parts equipped with a grease nipple use a grease gun 1 Slide runner 2 Wear limit height Slide runner wear limit height 10 5 mm 0 41 in Lubricants Brake lever Silicone grease Other lubrication points Low temperature grease 1 Lubrication point 1 Throttle cable end ...

Page 82: ...f the snowmobile 3 Unhook the headlight unit as shown then lift it up and move it forward NOTICE Be careful not to scratch the snowmobile when moving the headlight unit ECS00920 4 Remove the plastic band and then dis connect the headlight unit couplers 1 Grease nipple 1 Grease nipple 1 Grease nipple 1 1 1 1 1 Headlight unit bolt 1 Headlight unit 1 Headlight unit coupler 2 Plastic band 1 1 2 1 U8HG...

Page 83: ...he glass is oil stained thor oughly clean it with a cloth moistened with alcohol or lacquer thinner ECS00621 10 Install the bulb holder cover and then connect the headlight coupler 11 Install the headlight access panel 12 Connect the headlight unit couplers and then install the plastic band 13 Install the headlight unit making sure to fit the slots on its bottom over the projec tions on its stay 1...

Page 84: ...tion b 3 Install the top cover ESU12290 Fittings and fasteners Check the tightness of the fittings and fasten ers Tighten in proper sequence and torque if nec essary ESU14020 Battery The battery is located under the air filter case See page 79 This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to check the electrolyte or to add distilled water However the battery...

Page 85: ...iscon nect it from the snowmobile while it is being charged Sparks may ignite the hydrogen gas created by the battery Make sure that the battery terminals are tight NOTICE ECS00843 To charge a VRLA Valve Regulated Lead Acid battery a special constant voltage battery charger is required Us ing a conventional battery charger will damage the battery Do not charge the battery quickly ESU12338 Replacin...

Page 86: ...e negative battery lead by removing the bolt 9 Replace the blown fuse with one of the proper amperage 1 Air filter case fastener 2 Air temperature sensor coupler 1 Bypass air hose 1 Crankcase breather hose 1 2 1 1 1 Battery cover 2 Battery band 1 Negative battery lead 2 Bolt 1 Fuel injection system fuse 2 Spare fuse 3 Main fuse 4 EPS fuse 1 2 1 2 1 2 3 4 U8HG11E0 book Page 80 Wednesday April 13 20...

Page 87: ...a Yamaha dealer to inspect the snowmobile 1 Fuse box 2 HEAD headlight fuse 3 SIG signaling system fuse 4 DC auxiliary DC jack fuse 5 S H helmet shield heater jack fuse 6 IGN ignition fuse 7 FAN radiator fan fuse 8 Spare fuse 1 2 3 4 5 6 7 8 Specified fuses Main fuse 40 0 A EPS fuse 40 0 A Fuel injection system fuse 10 0 A Headlight fuse 20 0 A Signaling system fuse 3 0 A Auxiliary DC jack fuse 3 0...

Page 88: ...her to bypass the T O R S WARNING Before by passing the T O R S make sure that the throttle returns properly to the fully closed position The T O R S is an important safety de vice in the case of a malfunction take the snowmobile to a Yamaha dealer immediately for repair EWS00561 3 Compression Insufficient Loose cylinder head nuts Tighten nuts properly Worn or damaged gasket Replace gasket Worn or...

Page 89: ... ARD NOTICE ECS00650 Use the connecting leads to jump start the snowmobile only Do not use the connect ing leads for any other purpose To start the engine using the booster battery 1 Apply the parking brake and turn the main switch to the off position 2 Remove the shroud and the right side cover See page 50 for removal proce dures 3 Remove the red connecting lead from the lead holder and move it a...

Page 90: ...k jumper cable from the black connecting lead and then pull the cover completely over the lead terminal 10 Disconnect the black jumper cable from the negative terminal of the bat tery used to jump start the engine 11 Disconnect the red jumper cable from the positive terminal of the battery used to jump start the engine 12 Disconnect the red jumper cable from the red connecting lead and then pull t...

Page 91: ...sys tem or ask a Yamaha dealer to inspect Leaking coolant Ask a Yamaha dealer to inspect Snowmobile does not move Malfunctioning V belt clutch Ask a Yamaha dealer to inspect Drive track does not move Foreign object is caught in the drive track or slide runners have melted to the slide metal due to lack of lubrication Tight loose or broken drive chain Ask a Yamaha dealer to inspect V belt twists Im...

Page 92: ...or damaged V belt with flat spots Re place Worn or damaged idler wheels or shafts Ask a Yamaha dealer to inspect Worn or damaged drive track Ask a Yamaha dealer to inspect U8HG11E0 book Page 86 Wednesday April 13 2011 7 40 PM ...

Page 93: ... part of the windshield to make sure that it does not leave any marks If the windshield is scratched use a quality plastic polishing com pound after washing Lubrication Lubricate moving parts suspension linkage and pivot points Use the grease or lubricant specified in the MAINTENANCE section or Yamaha Lube Zall general purpose lubricant Proper lubrication fights corrosion while it re duces frictio...

Page 94: ...ated place out of direct sunlight Put a fabric cover over the snowmobile preferably one that is designed for it Do not use a plastic or vinyl cover condensation could be trapped un derneath which could increase the chances of rusting Returning to service after storage When returning your snowmobile to service install the V belt and battery and adjust the drive track Remove the spark plugs and clea...

Page 95: ...reinforced Type Extrovert drive type Width 381 mm 15 0 in Deflection 30 0 35 0 mm 1 18 1 38 in Length on ground RX10P 864 mm 34 0 in RX10PS 864 mm 34 0 in RX10PXT 1051 mm 41 4 in Rear suspension Type Slide rail suspension Track sprocket wheel Material Polyethylene Number of teeth 9 Transmission Clutch type Automatic centrifugal engagement Overall reduction ratio RX10P 5 86 1 54 1 RX10PS 5 86 1 54 ...

Page 96: ... qt Brake Type Hydraulic disc type ventilated disc Operation Handle lever left hand operated Throttle Operation Handle lever right hand operated Electrical system Ignition system T C I Spark plug Manufacturer NGK Model CR9EB Gap 0 7 0 8 mm 0 028 0 031 in Battery Model YTX14 BS Voltage capacity 12 V 12 0 Ah Ten hour rate amperage 1 2 A Bulb voltage wattage quantity Headlight 12 V 60 55 W 2 Headligh...

Page 97: ...n a separate place in case the snowmobile is sto len Frame serial number The frame serial number is the seventeen digit number stamped on the frame of the snowmobile Engine serial number Primary ID The engine serial number is stamped in the location as shown Key identification number The key identification number is stamped in the location as shown 1 Frame serial number 1 Engine serial number 1 Ke...

Page 98: ...n Control Information la bel is affixed at the location in the illustration This label shows specifications related to ex haust emissions as required by federal law state law and Environment Canada 1 Vehicle Emission Control Information label 1 U8HG11E0 book Page 92 Wednesday April 13 2011 7 40 PM ...

Page 99: ...to normal wear or routine maintenance including oil spark plugs clutch drive belts slide runners and track THE CUSTOMER S RESPONSIBILITY under this warranty shall be to 1 Operate and maintain the snowmobile as specified in the appropriate Owner s Manual 2 Give notice to an authorized Yamaha snowmobile dealer of any and all apparent defects within ten 10 days after discovery and make the machine av...

Page 100: ...l spark plugs clutch drive belts and slide runners Q What are some examples of abnormal strain ne glect or abuse A These terms are general and overlap each other in areas Specific examples include Running the ma chine out of oil hitting an object submerged under snow operation on surfaces other than snow or ice operating the machine with a broken or damaged part which causes another part to fail a...

Page 101: ...ll warranty matters are handled at the dealer level this person is in the best position to help you If you are still not satisfied and require additional assistance please write YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT P O Box 6555 Cypress California 90630 When contacting Yamaha Motor Corpora tion U S A be sure to include the model serial number names dates and receipts CHANGE ...

Page 102: ...Consumer information 96 ESU12511 YAMAHA EXTENDED SERVICE Y E S U8HG11E0 book Page 96 Wednesday April 13 2011 7 40 PM ...

Page 103: ...igh beam indicator light 15 High altitude settings 57 I Identification numbers 91 L Location of the important labels 1 Low coolant temperature indicator light 15 Lubrication 75 M Main switch 11 Multi function meter unit 12 O Oil level pressure warning indicator 18 P Parking brake lever 22 Part locations 9 Periodic maintenance chart for the emission control system 47 Pre operation check list 36 R R...

Page 104: ...tle override system T O R S 11 Throttle override system T O R S checking 55 Tool kit 50 Transporting 45 Troubleshooting 82 V Valve clearance 57 V belt 63 V belt holders 24 Vehicle Emission Control Information label 92 U8HG11E0 book Page 2 Wednesday April 13 2011 7 40 PM ...

Page 105: ...enuine Yamaha Accessories will fit right and perform right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out GenuineYamaha Service Manuals Get the same factory manual for your vehicle that the technician...

Page 106: ...PRINTED IN JAPAN 2011 04 0 5 1 CR DIC183 PRINTED ON RECYCLED PAPER ESU12520 ...

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