Wayne-Dalton TORQUEMASTER 5140 Installation Instructions And Owner'S Manual Download

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TorqueMaster

- Single and Double Spring

Installation Instructions and Owner’s Manual

5120 anD 5140

IMPORTanT nOTICE!

Read these instructions carefully before
attempting installation. If in question about
any of the procedures, do not perform the
work. Instead, have a qualified door agency
do the installation or repairs.

Part No. 325812

REV3 08/03/2009

Wayne-Dalton Corp.

P.O. Box 67

Mt. Hope, OH 44660

www.wayne-dalton.com

Summary of Contents for TORQUEMASTER 5140

Page 1: ...se instructions carefully before attempting installation If in question about any of the procedures do not perform the work Instead have a qualified door agency do the installation or repairs Copyrigh...

Page 2: ...when closing a door Use lift handles gripping points when operating door manually 10 DO NOT permit children to operate garage door or door controls Severe or fatal injury could result should the child...

Page 3: ...old separately 1 operator bracket lubricating oil as required 2 Horizontal Angles 21 15 16 or 80 as required 2 Top Bracket Bases pull rope if included Counter Gears as required 5 16 x 1 5 8 Hex Head L...

Page 4: ...he highest intermediate section See views to the right If the stamp on the end hinge is illegible refer to the section side view illustration to the right The section side view illustration shows the...

Page 5: ...uld result Counterbalance spring tension must be relieved before removing any hardware A powerful spring releasing it s energy suddenly can cause severe or fatal injury If you have back problems do no...

Page 6: ...e ladder just off to the side of the winding cone The winding cone should be easy to reach without putting your body directly in front of it Step 2 Insert a winding bar into one of the holes in the wi...

Page 7: ...erclockwise Fig 2 and count the number of turns the mark on the drive gear passes the adjacent mark on the end bracket Referencing the chart below by door height stop unwinding the spring once the cou...

Page 8: ...e Holding the left hand end bracket steady with locking pliers carefully pry the end bracket off the winding shaft using a flat tip screwdriver Fig 7 Step 8 Remove the two 2 lag bolts attaching the ce...

Page 9: ...ion and place vice clamps to the back legs of both vertical tracks below the bottom rollers to prevent the door from falling By opening the door you release most of the spring tension Carefully unfast...

Page 10: ...For quick install track Align the header seal with the inside edge of the header and temporarily secure it to the header with equally spaced nails Next fit the jamb seals up tight against the header s...

Page 11: ...rackets on treated lumber preservative treated Stainless steel lag screws are NOT necessary when installing products on un treated lumber NOTE It is recommended that 5 16 x 1 5 8 lag screws be pilot d...

Page 12: ...l TRACK Hole Hole Tabs Key slot 2 Horizontal TRACK Tabs Horizontal TRACK Horizontal angle NOTE If you have riveted track skip this step Measure the length of the vertical tracks Using the jamb bracket...

Page 13: ...lford pin Insert a roller into bottom bracket of the bottom section and insert another roller at 1 end hinge at the top of the bottom section Repeat for other side NOTE Verify astragal bottom seal is...

Page 14: ...oller 5 16 x 1 5 8 LAG SCREWS fLAGANGLE VERTICAL TRACK ASSEMBLY CABLE JAMB BRACKET 3 16 Drill Bit Power Drill 7 16 Socket Driver Tape Measure Level 5 8 Stacking Sections NOTE For door section identifi...

Page 15: ...0 flanged hex nuts The bracket will be tightened and adjusted in Step 14 Insert rollers into top bracket slide Repeat for other side 8 TOP SECTION TOP SECTION TOP SECTION NOTE If you have a model 5120...

Page 16: ...section 30 to 36 6 6 attaching center of u Bar attaching intermediates of u Bar 2 1 4 14 x 5 8 SELF tapping SCREWS 11 Power Drill 7 16 Socket Driver Vice Clamps Phillips Head Screwdriver Top section W...

Page 17: ...talling operator bracket on top section without u bars FIG 1 5 FIG 1 6 FIG 1 7 2 1 4 20 x 11 16 self DRILLING screws Operator bracket 2 1 4 14 x 5 8 self tapping screws 3 1 4 14 x 5 8 self tapping scr...

Page 18: ...ise door could cause permanent damage to top section DO NOT RAISE DOOR UNTIL HORIZONTAL TRACKS ARE SE CURED AT REAR AS OUTLINED IN Step 32 OR DOOR COULD FALL FROM OVERHEAD POSI TION CAUSING SEVERE OR...

Page 19: ...Center Bracket Bushing NOTE If you are installing the idrive opener on your garage door skip this step and continue with Step 17 NOTE If you are not installing an idrive opener on your garage door you...

Page 20: ...slide opener over the left end of the TorqueMaster spring tube can damage the internal electronics Once aligned slide the opener onto the right hand end of the TorqueMaster spring tube As the right en...

Page 21: ...ing tube are cam shaped to fit together only one way To install the cable drum slide the correct cable drum over the winding shaft until the cable drum seats against the TorqueMaster spring tube The w...

Page 22: ...TE On single spring applications no 36 tooth worm gear is required on the left side NOTE If additional lubricating oil is needed use Dura Lube Engine Oil Treatment Winding Shaft Splines Flagangle 36 t...

Page 23: ...le spring applications Only an end bracket is needed IMPORTANT At this time do not wind Counterbalance Springs Winding Shaft Inside End Bracket Missing Tooth Raised Rib Counter Cover Hex of the Counte...

Page 24: ...tube is level drill 1 8 pilot holes for the lag screws Then secure support bracket to the mounting surface with 2 1 4 x 1 1 2 lag screws IMPORTANT TorqueMaster spring tube must be level after support...

Page 25: ...assembly together Thread the disconnect cable behind the counterbalance cable through the hole in the right hand end bracket remove all slack between opener and right end bracket Attaching Disconnect...

Page 26: ...screw into the disconnect handle until snug and then tighten screw an additional 1 to 1 1 2 turns to secure disconnect cable to the disconnect handle Trim off excess cable from bottom of the disconnec...

Page 27: ...MPACT GUN TO WIND SPRING S Securing Door for Spring Winding Track vice clamps attached to inner rail of track Vice Clamp Counterbalance Cable Set Screw Cable Drum Locking Pliers Flat Tip Screwdriver C...

Page 28: ...mber of turns for your door For DOUBLE SPRING applications remain on the left hand side and carefully rotate the winding bolt head clockwise until the counter shows the correct number of turns for you...

Page 29: ...ntal track parallel and within 3 4 maximum of door edge otherwise door could fall resulting in severe injury or death Raise the door until the top section and half of the next section are in a horizon...

Page 30: ...spring turn from specified amount If the door still does not operate easily lower the door into the closed position UNWIND SPRING S TO ZERO and recheck the following items 1 Check the door for level...

Page 31: ...16 self drilling screws 1 8 Power Drill 7 16 Socket Driver DoorMasterTM Bracket Gear Supplied With Doormaster NOTE When installing a DoorMasterTM operator use the center bracket and drive gear suppli...

Page 32: ...all one 8 x 3 4 screw in the bottom step plate hole The screw in the top hole varies with door models Use the screw size shown below for your model door a 8 x 3 4 screw for Model 5120 b 8 x 1 screw fo...

Page 33: ...ugh FIG 2 5 for correct arm hook up from trolley to operator bracket NOTE Refer to your operator manual for specific details on how to assembly the curved and straight arm as shown in FIG 2 4 through...

Page 34: ...m permitting above of the high arc line and centered on the vertical line as shown in FIG 3 2 Spot the wall brackets mounting holes on the header wall and then refer to your garage door operator manua...

Page 35: ...OSE AND A CLOSING DOOR OPENS IF PHOTOELECTRIC EYE SYSTEM IS OBSTRUCTED FAILURE TO MAKE ADJUSTMENTS IF NECESSARY CAN RESULT IN SEVERE OR FATAL INJURY 1 Install operator rail 1 2 to 1 1 2 13 38 mm above...

Page 36: ...our bare hands to feel and dislodge any caked on particles A soft grit free cloth sponge or chamois may be used to wipe the surface Do not use hard or rough cloths that will scratch the acrylic glazin...

Page 37: ...vent base paints are not recommended Please note that if substrate is exposed and not properly primed painting with latex paint may cause accelerated rusting of the steel in the exposed area NOTES 1 R...

Page 38: ...itations on how long an implied warranty lasts so the above limitations may not apply to you Any claim under this Limited Warranty must be made in writing within the applicable warranty period to the...

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