Watt Drive V2500 Series Manual Download

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FREQUENCY INVERTER

Series V2500

MANUAL

Summary of Contents for V2500 Series

Page 1: ...FREQUENCY INVERTER Series V2500 MANUAL...

Page 2: ...nsation WATT DRIVE NORD GmbH Eickelstra e 4 D 59759 Arnsberg Germany EUROPE Tel 49 2932 96 81 0 Fax 49 2932 96 81 81 e mail info wattdrive de Web www wattdrive de WATT DRIVE S D GmbH Walkenm hleweg 49...

Page 3: ...llowing safety guidelines should be observed Stand on an insulating pad and make it a habit to use only one hand when checking components Disconnect power before checking controllers or performing mai...

Page 4: ...e inverter is disconnected In case of removing the front cover for maintenance or inspection confirm that incoming power for alarm connections is surely disconnected CAUTION There are highly sensitive...

Page 5: ...d W T3 directly to the AC main circuit power supply CAUTION Turn power on only when the DC link capacitors are fully discharged CAUTION Heat sink may heat up over 70 C during the operation Do not touc...

Page 6: ......

Page 7: ...allation Chapter 3 wiring Chapter 4 digital keypad operation Chapter 5 parameters Chapter 6 maintenance and inspections Chapter 7 troubleshooting and fault information Chapter 8 summary of parameter s...

Page 8: ...it was not damaged during shipment Make sure that the part number indicated on the nameplate corresponds with the part number of your order 1 1 Nameplate Information Example for 0 75 kW 1HP 1 3 phase...

Page 9: ...Altitude below 1 000m Power de rating at high Site Altitude above 1 000m 1 per 100m max 3 000m Vibration Maximum 9 80 m s2 1G at less than 20Hz Maximum 5 88 m s2 0 6G at 20Hz to 50Hz Storage Temperatu...

Page 10: ...elements or in direct sunlight Do not install the AC drive in a place subjected to high temperature high humidity excessive vibration corrosive gases or liquids or airborne dust or metallic particles...

Page 11: ...e with CE standards you must follow the instructions provided in the section Notes on EMC in this chapter All V2500 AC drives except Underwriters Laboratories Inc UL and Canadian Underwriters Laborato...

Page 12: ...nger than 50m V2500 motor filters should be installed Directions for installing filters can be found in the V2500 installation manual Seperate the mains circuit wiring from the wiring used for signals...

Page 13: ...E potential you can realise with a metal PG screw connection or a metallic mounting clip Use only copper mesh cable CY with 85 coverage The shielding should not be interrupted at any point in the cabl...

Page 14: ...connection The filter must be solidly and permanently connected with the ground potential so as to preclude the danger of electric shock upon touching the filter if a fault occurs You can achieve thi...

Page 15: ...E F Multi step 1 Multi step 2 Multi step 3 Multi step 4 RESET Counter Digital Signal Common Factory default Don t apply the mains voltage directly to above terminals E Please refer to Figure 4 for wir...

Page 16: ...Fuse Breaker R L1 S L2 T L3 E Analog Multi function Output Terminal Factory default Analog freq current meter 0 10VDC 2mA U T1 V T2 W T3 IM 3 DO1 DO2 DO3 AFO ASC RA RB RC DOC RS 485 Motor Factory defa...

Page 17: ...to Figure 4 for wiring of SINK mode and SOURCE mode R L1 S L2 T L3 Fuse NFB None Fuse Breaker R L1 S L2 T L3 E Analog Multi function Output Terminal Factory default Analog freq current meter 0 10VDC 2...

Page 18: ...CHAPTER 3 WIRING 3 8 Figure 4 for all models V2500 SINK Mode and SOURCE Mode Sw1 Sink Source 1 2 Accel Decel st nd 1 2 Accel Decel st nd DIC DIC...

Page 19: ...inal Symbols Terminal Functions Factory Settings FWD Forward Stop command REV Reverse Stop command JOG Jog command EF External fault TRG External counter input DI1 Multi function Input 1 DI2 Multi fun...

Page 20: ...01 to Pr 03 03 DO1 Multi function output 1 Photocoupler DO2 Multi function output 2 Photocoupler DO3 Multi function output 3 Photocoupler Maximum 48VDC 50mA Refer to Pr 03 01 to Pr 03 03 DOC Multi fu...

Page 21: ...W 3 0 75 2 2 kW L1 T S U V W T3 T2 T1 2 B1 R L2 L3 1 B2 Control Terminal Torque 0 4 Nm 3 in lbf Wire 12 24 AWG 0 25 4 mm Power Terminal Torque 1 8 Nm 15 6 in lbf Wire Gauge 10 18 AWG 0 75 6 mm strande...

Page 22: ...f cm 18 10AWG U T1 V T2 W T3 M03M02M01MCMAFM AUI ACM ACI AVI 10V 24V DCM DFM MI1 MI2 FWD REV EF JOG TRG RC RB RA MI3 MI4 MI5 MI6 Control Terminal Torque 0 4 Nm 3 in lbf Wire 12 24 AWG 0 25 4 mm Power...

Page 23: ...ire 12 24 AWG 0 25 4 mm Power Terminal Torque 3 Nm 26 in lbf Wire 8 12 AWG 4 0 10mm Wire Type stranded copper only 75 C NOTE If wiring of the terminal utilizes the wire with a 6AWG diameter 13mm it is...

Page 24: ...WER S L2 R L1 DC DC T L3 1 2 MOTOR Control Terminal Torque 0 4 Nm 3 in lbf Wire 12 24 AWG 0 25 4 mm Power Terminal Torque 3 Nm 26 in lbf Wire 2 8 AWG 10 35mm Wire Type stranded copper only 75 C NOTE I...

Page 25: ...2 S L2 T L3 U T1 V T2 2 T3 POWER IM MOTOR 3 CHARGE POWER ALARM Control Terminal Torque 0 4Nm 3 in lbf Wire 12 24 AWG 0 25 4 mm Power Terminal Torque 5 8Nm 50 9 in lbf Wire Gauge 2 4 AWG Wire Type Str...

Page 26: ...L2 R L1 POWER 1 V T2 U T1 2 200kgf cm 173in lbf Screw Torque IM 3 W T3 MOTOR Control Terminal Torque 0 4 Nm 3 in lbf Wire 12 24 AWG 0 25 4 mm Power Terminal Torque 20 Nm 173 in lbf Wire Gauge 2 0 3 0A...

Page 27: ...kwise as viewed from the shaft ends of the motor when a forward operation command is received To reverse the direction of motor rotation switch over any of the two motor leads 9 Make sure that the pow...

Page 28: ...duty motor 2 Avoid running a standard induction motor at low speed Under these conditions the motor temperature may rise above the motor rating due to limited airflow produced by the motor s fan 3 Whe...

Page 29: ...information in this chapter should be read and understood before performing the start up procedures described in the chapter of parameter settings Description of the Keypad Description of Display Keyp...

Page 30: ...left RUN key STOP RESET UP and DOWN Key Sets the parameter number and changes the numerical data such as Master Frequency JOG By pressing JOG key Initiates jog operation MODE Changes between differen...

Page 31: ...status The counter value C Display the specified parameter setting Display the actual value stored within the specified parameter External Fault Display End for approximately 1 second if input has be...

Page 32: ...arameters U F H U F H U F H GO START U F H U F H U F H U F H U F H U F H to set the parameters Note In the selection mode press to return the selecting mode Note In the parameter setting mode you can...

Page 33: ...tdrive com Groupe 0 User Parameters Para meter Explanation Settings Factory Setting Actual Setting 00 V F Control 01 V F PG Control also see Pr 10 09 to 10 11 02 Vector Control 00 09 Control Methods 0...

Page 34: ...e bias REV motion disabled 00 01 Multi Step Speed Command 1 02 Multi Step Speed Command 2 04 04 Multi Function Input 1 DI1 03 Multi Step Speed Command 3 01 04 Multi Step Speed Command 4 05 External Re...

Page 35: ...7 00 Motor Rated Current 30 to 120 of AC drive output current 100 07 01 Motor No Load Current 0 to 90 of AC drive output current less than Pr 07 00 40 07 04 Number of Motor Poles 2 to 10 4 00 Disable...

Page 36: ...3 Whether the cooling system is operating as expected 4 Whether any irregular vibration or sound occurred during the operation 5 Whether the motors are overheated during the operation 6 Always check...

Page 37: ...rcuits 3 Increase the Acceleration time 4 Check for possible excessive loading conditions at the motor 5 If there are any abnormal conditions when operating the AC drive after short circuit being remo...

Page 38: ...Motor overload Check the parameter settings Pr 6 03 to Pr 6 05 1 Reduce the motor load 2 Adjust the over torque detection setting to an appropriate setting Pr 06 03 to Pr 06 05 Communication Error 1 C...

Page 39: ...will be turned off Under N O E F 2 Press RESET after fault has been cleared Emergency stop When the multi function input terminals DI1 to DI6 are set to emergency stop AC drive stops any output Press...

Page 40: ...terminal B B is active the AC drive output will be turned off 2 Disable this connection and the AC drive will begin to work again AnLEr analog feedback error PGErr PG feedback signal error 1 Check bo...

Page 41: ...0 Display output current A 01 Display counter value C 02 Display process operation PLC time 1 tt 03 Display DC BUS voltage U 04 Display output voltage E 05 Output power factor angle n 06 Display outpu...

Page 42: ...ower bound of Output freq 00 to 100 of Fmax 00 01 09 Accel Time 1 0 01 to 3600 0 sec 10 0 01 10 Decel Time 1 0 01 to 3600 0 sec 10 0 01 11 Accel Time 2 0 01 to 3600 0 sec 10 0 01 12 Decel Time 2 0 01...

Page 43: ...on Command 04 Master Frequency determined by RS 485 communication interface keypad STOP disabled 01 00 Ramp Stop E F coast stop 01 Coast Stop E F coast stop 02 Ramp Stop E F ramp stop 02 02 Stop Metho...

Page 44: ...ary frequency 00 00 Digital keypad or Inc Dec Frequ 01 0 to 10V from AVI 02 4 to 20mA from ACI 03 10 to 10Vdc from AUI 04 RS 485 communication interface 05 RS 485 communication interface It won t memo...

Page 45: ...raking Chopper Signal 24 Zero Speed Output Signal 25 Low current Detection 26 Operation indication H Fmin 27 Feedback signal error 28 User defined low voltage Detection 03 03 Multi Function Output DO3...

Page 46: ...nal Base Block N O Input 04 06 Multi Function Input 3 DI3 11 Increase Master Frequency 03 12 Decrease Master Frequency 13 Counter Reset 14 Run PLC Program 04 07 Multi Function Input 4 DI4 15 Pause PLC...

Page 47: ...as 04 16 AUI Bias Polarity 01 Negative bias 00 04 17 AUI Input Gain 1 to 200 100 00 No AUI Negative bias command 01 Negative bias REV motion enabled 04 18 AUI Negative Bias Reverse Motion Enabled 02 N...

Page 48: ...ecute one program cycle 02 Continuously execute program cycles 05 15 PLC Mode 03 Execute one program cycle step by step 04 Continuously execute program cycles step by step 00 05 16 PLC Forward Reverse...

Page 49: ...ction 06 03 Over Torque Detection Mode OL2 04 Enabled during Accel and halted after over torque detection 00 06 04 Over Torque Detection Level 10 to 200 NOTE High current will reduce the inverters lif...

Page 50: ...or 06 11 Fourth Most Recent Fault Record 26 PGErr PG feedback signal error 06 12 Low Current Detection Level 00 to 100 00 Disabled 00 06 13 Low Current Detection Time 0 1 3600 0 Sec 10 0 00 Warn and k...

Page 51: ...n press RUN key 07 05 Motor Auto Detection 02 Enable dynamic motor detection press RUN key dynamic WARNING Motor must run free 00 07 06 Motor Line to line Resistance R1 0 to 65535 m 00 07 07 Reserved...

Page 52: ...00 to 400 00 Hz 0 00 08 09 Skip Frequency 1 Lower Bound 0 00 to 400 00 Hz 0 00 08 10 Skip Frequency 2 Upper Bound 0 00 to 400 00 Hz 0 00 08 11 Skip Frequency 2 Lower bound 0 00 to 400 00 Hz 0 00 08 12...

Page 53: ...ent 00 Warn and keep Operating 01 Warn and Ramp to Stop 02 Warn and Coast to Stop 03 No warning and keep Operating 03 0 0 60 0 second 09 03 Timeout Detection 0 0 Disable 0 0 00 7 N 2 Modbus ASCII 01 7...

Page 54: ...Control D 0 00 to 1 00 sec 0 00 10 05 Upper Bound for PID Integral Control 00 to 100 100 10 06 Primary Delay Filter time 0 0 to 2 5 sec 0 0 10 07 PID Output Freq Limit 0 to 110 100 10 08 PID Feedback...

Page 55: ...on 04 Cube Curve 00 11 01 Start Up Frequency of the Auxiliary Motor 0 00 to 120 00 Hz 0 00 11 02 Stop Frequency of Auxiliary Motor 0 00 to 120 00 Hz 0 00 11 03 Time Delay before Starting the Auxiliary...

Page 56: ......

Page 57: ...dVoltage EMC 400 460Vclass Proportional toInput Voltage 3 phase342 528Vac VoltageClass 230VClass OPTI lineV2500 0____yW1 Max ApplicableMotor Output kW Max ApplicableMotor Output HP Output Rating Adjus...

Page 58: ...ult Indication Local Remote indication PLC Operation indication and Auxiliary Motor Output 9 80665m s2 1G less than 20Hz 5 88m s2 0 6G at 20 to 50Hz AVR S Curve Over Voltage Over Current Stall Prevent...

Page 59: ...I A 1 I A 2 V2500 0007SBW1 11 9 5 0 30 16 V2500 0015SBW1 15 3 7 0 40 20 V2500 0022SDW1 22 0 11 60 25 V2500 0007TAW1 3 2 2 7 10 6 V2500 0015TBW1 4 3 4 2 15 10 V2500 0022TCW1 5 9 5 5 20 10 V2500 0037TD...

Page 60: ...00 0300TGW1 60 60 225 63 V2500 0370TGW1 63 73 250 80 V2500 0450TGW1 90 91 350 100 V2500 0550THW1 130 110 400 125 V2500 0750THW1 160 150 600 150 Note 1 Use ultra rapid fuses when working according to u...

Page 61: ...490 630 270 125 V2500 0450TGW1 UDZBW 013 09600 UDZBC 45 490 630 270 125 V2500 0550THW1 UDZBW 010 12000 UDZBC 52 490 630 270 125 V2500 0750THW1 UDZBW 006 19200 UDZBC 52 490 1030 270 125 Note 1 Please...

Page 62: ...0 10 to 10 15 of related parameter settings Section 1 Installation 1 1 0 75kW to 1 5kW Feedback Control board Insulation spacer FB Card Terminal Plastic Stand off 1 2 2 2kW to 3 7kW Control board FB C...

Page 63: ...B B 5 1 3 5 5kW and above Feedback FB Card Terminal Insulation spacer Plastic Stand off...

Page 64: ...OC 5V TP 12V Factory Default FB 02 and Pulse Generator Connections Pulse Generator Output 12V DC A B A B R L1 S L2 T L3 E 2 2 Basic Wiring Diagram with RPM Meter Attached R L1 S L2 T L3 NFB U T1 V T2...

Page 65: ...and motor leads must be laid separately They must not be fed through the same cable conduit trunking 1 Please use a shield cable to prevent interference Do not run control wire parallel to any high vo...

Page 66: ...s TSW1 and TSW2 switches Types of Pulse Generators 5V 12V Output Voltage O P 0V VCC OC 5V TP 12V OC 5V TP 12V Open collector O P 0V VCC OC 5V TP 12V OC 5V TP 12V Line driver Q Q OC 5V TP 12V OC 5V TP...

Page 67: ...PANNUNG VOR DEM FFNEN DES UMRICHTERS MINDESTENS 5 MINUTEN WARTEN BETRIEBSANLEITUNG BEACHTEN WARNING HIGH VOLTAGE WAIT AT LEAST 5 MINUTES BEFORE OPENING FOLLOW USER MANUAL ECO line OPTI line JOG MODE P...

Page 68: ...1 7 87 7 31 12 72 11 93 7 21 0 28 0 28 0 53 0 14 200 185 6 323 303 183 2 7 7 13 5 3 5 V2500 0075TEW1 7 87 7 31 12 72 11 93 7 21 0 28 0 28 0 53 0 14 200 185 6 323 303 183 2 7 7 13 5 3 5 V2500 0110TEW1...

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Watt Drive V2500 Series, Manual

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