Viessmann VITODENS 333 Service Instructions Manual Download

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VIESMANN

Service instructions

for heating engineers

Vitodens 333
Type WS3A

, 6.6 to 26.0 kW

Compact gas fired condensing boiler
natural gas and LPG version

See applicability on the last page

VITODENS 333

5692 548 GB

3/2004

Please keep safe

Summary of Contents for VITODENS 333

Page 1: ...nstructions for heating engineers Vitodens 333 Type WS3A 6 6 to 26 0 kW Compact gas fired condensing boiler natural gas and LPG version See applicability on the last page VITODENS 333 5692 548 GB 3 2004 Please keep safe ...

Page 2: ...issioned by the system installer or a qualified per son authorised by the installer Regulations Observe the following during service work all legal instructions regarding the prevention of accidents the TRGI TRF and special regula tions e g those of the BDH all legal instructions regarding environmental protection the Code of Practice by relevant trade associations and all local reg ulations If yo...

Page 3: ...separate fuse or by means of a mains electri cal isolator Safeguard the system against unauthorised reconnection When using gas as fuel also close the main gas shut off valve and safeguard against unauthorised reopening Ancillary components spare and wearing parts Important information Components which are not tested with the heating system the installation of non approved spare parts and unauthor...

Page 4: ... fault codes 72 Call up current fault codes 72 Checking and acknowledging faults 74 Repairs 84 Function description Constant temperature control unit 95 Weather compensated control unit 97 Internal extension H1 99 Extensions for external connections accessory 100 Control functions 103 Designs Connection and wiring diagrams internal connections 108 Connection and wiring diagrams external connection...

Page 5: ...ing the gas type 12 10 Changing the gas type see separate installation instructions 11 Checking static and supply pressure 13 12 Checking the CO2 settings 15 13 Setting the max output 17 14 Check all connections on the primary and DHW side for leaks 15 Checking the burner recording values on page 120 of the commissioning report 16 Checking the balanced flue system for soundness annular gap check 1...

Page 6: ...ing the function of all safety valves 29 Checking tightness of electrical connections 30 Checking all gas equipment for soundness at operating pressure 26 31 Checking the ionisation current 26 32 Checking the external LPG safety valve if installed 33 Matching the control unit to the heating system 27 34 Connecting the control unit to the LON system only for weather compensated control units 32 35 ...

Page 7: ...he connection set or on site minimum system pressure 0 8 bar Note The diverter valve actuator will be in the central position and the sys tem will be completely filled if the control unit has not been switched ON before the system was filled 4 If the control unit had already been switched ON before filling began Start the control unit and in code 1 set coding address 2F 2 The diverter valve will t...

Page 8: ...f valves Venting the heating system 1 Close the gas shut off valve and start the control unit 2 Activate the venting program via coding address 2F 1 Note To call up code 1 and for setting the coding address see page 39 For function and sequence of the venting program see page 104 Whilst venting is in progress the display shows EL constant tem perature control unit or Venting weather compensated co...

Page 9: ... 3 Fit siphon A and secure with the retaining clip Language selection if required only for the weather com pensated control units 1 Press c 2 Select the required language with b 3 Confirm with d Further details regarding the individual steps cont 9 Initial start up inspection maintenance 5692 548 GB ...

Page 10: ...ard 3 Release the side screws and pivot control unit C down with its retain ing frame D Function sequence and possible faults For further details regarding faults see page 74 Display screen Remedy Control unit issues a heat demand No Set value Further details regarding the individual steps cont 10 Initial start up inspection maintenance 5692 548 GB ...

Page 11: ...Yes Ignition No Fault Check the ignition module control voltage 230 V across plugs X2 1 and X2 2 F4 Yes Gas combination valve opens No Fault Check the gas combination valve control voltage 230 V check the gas supply pres sure F4 Yes Ionisation cur rent builds higher than 5 µA No Fault Check electrode adjustment and check the gas pipe for airlocks Symbol A F4 Further details regarding the individua...

Page 12: ...up with the details on the burner label 3 If these details do not match the fuel provided the burner must be converted according to the details provided by the mains gas or the LPG supplier See separate conversion kit installation instructions After conversion to Natural gas LL The boiler can be operated in the Wobbe index range 10 0 to 13 1 kWh m3 36 0 to 47 2 MJ m3 LPG P The boiler can be operat...

Page 13: ...nt the tank and gas lines after flushing 1 Close the gas shut off valve 2 Release the screw inside test nip ple PE A on the gas combination valve but do not remove and con nect the pressure gauge 3 Open the gas shut off valve 4 Check the static pressure it should be a max of 57 5 mbar Record the actual value in the service report 5 Start up boiler Note During commissioning the boiler can enter a f...

Page 14: ...o 57 5 mbar 42 5 to 57 5 mbar Start up boiler in excess of 57 5 mbar in excess of 57 5 mbar Install a separate gas governor down stream of the system and regulate the pressure to 20 mbar for natural gas or 50 mbar for LPG Notify your mains gas or LPG supplier 7 Shut down the boiler close the gas shut off valve remove the pressure gauge and close test nipple A with the screw 8 Open the gas shut off...

Page 15: ...dex the CO2 content fluctuates between 6 6 to 10 0 for natural gas E 7 0 to 10 0 for natural gas LL and 8 5 to 10 5 for LPG P Compare the actual CO2 value with the above CO2 value ranges for the indivi dual gas groups check the gas group with your mains gas or LPG supplier If the actual CO2 value deviates by more than 1 for natural gas or 0 5 for LPG proceed as follows Check whether the correct ga...

Page 16: ...eously until the display shows Relay test With a b in the display select Basic load 4 Check the CO2 content Should the actual value deviate by more than 1 from the above range imple ment steps from page 15 possibly replace the burner 5 Enter actual values into the service report 6 Set the upper rated output Constant temperature control unit With a b in the display select 2 Weather compensated cont...

Page 17: ...uired output 1 Start up boiler 2 Press both K and F simulta neously until 100 flashes on the display equals 100 of the rated output and A appears On weather compensated control units the display additionally shows Max output 3 With a b select the required value in of rated output as max output 4 Confirm the set value with d 5 Record the settings for max output on the additional type plate included...

Page 18: ...ries out a simple soundness test during the initial start up of your system For this it would be sufficient to check the CO2 concentration in the combustion air at the annular gap in the balanced flue pipe The flue pipe is deemed to be sound if the CO2 concentration of the com bustion air is no higher than 0 2 or the O2 concentration is at least 20 6 If actual CO2 values are higher or O2 values ar...

Page 19: ...essure sensor B gas valve C ionisation elec trode D ignition unit E and earth F 4 Release gas connection pipe G fixing screws and fittings 5 Release four nuts H and remove the burner Important information Prevent damage to the wire mesh Never rest the burner on the gauze assembly 6 Check the burner gasket K for damage Generally replace the burner gas ket every two years Further details regarding t...

Page 20: ...ease the six Torx screws C and remove the burner gauze assembly D 4 Remove the old gauze assembly gasket E 5 Insert a new burner gauze assem bly with a new gasket and secure with six Torx screws Note Torque 3 5 Nm 6 Refit a new thermal insulation ring B Further details regarding the individual steps cont 20 Initial start up inspection maintenance 5692 548 GB ...

Page 21: ...ll brush not with a wire brush or emery paper Important information Wire mesh do not damage 3 Check all clearances If the gaps are not as specified or the electro des are damaged replace and align the electrodes together with new gaskets A Tighten the elec trode fixing screws with 2 Nm Further details regarding the individual steps cont 21 Initial start up inspection maintenance 5692 548 GB ...

Page 22: ...ine cleaning agents with addi tional surfactants e g Fauch 600 Remove coatings and surface discolouration yellow brown with slightly acidic chloride free cleaning agents based on phos phoric acid e g Antox 75 E Thoroughly flush with water Note Fauch 600 and Antox 75 E are sup plied by Hebro Chemie GmbH Rostocker Straße 40 D 41199 Mönchengladbach c Intec Bassersdorf AG Grindelstrasse 12 Postfach CH...

Page 23: ...ate can freely drain 2 Remove the retaining clip and the siphon 3 Clean the siphon 4 Fit the siphon and secure with the retaining clip Testing anode earth current with an anode test device Note We recommend that the magnesium anode function is checked annually This function check can be made without interrupting operation by measuring the earth current with an anode test device Further details reg...

Page 24: ...es a visual inspection and if necessary cleaning evey two years after the cylinder has been taken into use and thereafter according to requirements 1 Drain the DHW cylinder 2 Remove flange lid A 3 Disconnect the DHW cylinder from the pipework to prevent cleaning agents and contaminants entering the pipe system 4 Remove loose deposits with a high pressure cleaner Important information For cleaning ...

Page 25: ...node We recommend you change the magne sium anode if it has been reduced down to 10 to 15mm Ø Taking the DHW cylinder back into use 1 Reconnect the DHW cylinder to the pipework 2 Insert new gasket A underneath the flange lid B 3 Fit flange lid B and tighten the screws with a maximum torque of 25 Nm 4 Push earth cable C onto connect ing tab D 5 Fill the DHW cylinder with potable water Further detai...

Page 26: ...and d simultaneously for at least 2 seconds With a b in the display select 2 Weather compensated control unit Press K and d simultaneously for at least 2 seconds With a b in the display select Full load Note The minimum ionisation current should be at least 4 µA as soon as the flame is established approx 2 3 seconds after opening the gas combination valve 3 If the ionisation current is 4 µA Check ...

Page 27: ... the control unit and codes are automatically set For selection of an appropriate design see the following diagrams For coding steps see page 39 System design 1 With one heating circuit without mixer A1 Outside temperature sensor only for weather compensated control units or lH Vitotrol 100 only for constant temperature control units Further details regarding the individual steps cont 27 Initial s...

Page 28: ...or sÖ Heating circuit pump lH Mains supply extension kit aVG KM BUS A Low loss header B Extension kit for one heating cir cuit with mixer C Maximum temperature controller underfloor heating Required coding Address One heating circuit with mixer and DHW cylinder 00 4 Operation with natural gas as delivered condition or 1E 0 Further details regarding the individual steps cont 28 Initial start up ins...

Page 29: ...flow of the heating circuit with mixer Outside temperature sensor Flow temperature sensor sÖ Heating circuit pump lH Mains supply extension kit aVG KM BUS A Maximum temperature controller underfloor heating B Extension kit for one heating cir cuit with mixer Required coding Address Operation with natural gas as delivered condition or 1E 0 Further details regarding the individual steps cont 29 Init...

Page 30: ...sÖ Heating circuit pump lH Mains supply extension kit aVG KM BUS A Extension kit for one heating cir cuit with mixer B Maximum temperature controller underfloor heating C Heat exchanger for system separation Required coding Address Operation with natural gas as delivered condition or 1E 0 Operation with LPG 1E 1 Further details regarding the individual steps cont 30 Initial start up inspection mai...

Page 31: ...pply extension kit aVG KM BUS A Low loss header B Extension kit for one heating cir cuit with mixer C Vitotronic 050 D Maximum temperature controller underfloor heating Required coding Address One heating circuit with mixer and DHW cylinder 00 4 Operation with natural gas as delivered condition or 1E 0 Operation with LPG 1E 1 Further details regarding the individual steps cont 31 Initial start up ...

Page 32: ...de 79 1 1 Press L and d simultaneously for approx 2 seconds User check has been initiated see page 33 2 Press e The user list is updated after approx 2 minutes User check completed Single boiler system with Vitotronic 050 and Vitocom 300 Boiler control unit Vitotronic 050 Vitotronic 050 Vitocom User no 1 Code 77 1 User no 10 Code 77 10 User no 11 Set code 77 11 User no 99 Control unit is fault man...

Page 33: ...ger code 79 1 The LON user number must be encoded in all control units see page 32 The fault manager LON user list must be up to date see page 32 A Consecutive list number B User number 1 Press L and d simultaneously for approx 2 seconds User check initiated 2 Select the required user with a and b 3 Activate checking with d Check flashes until its completion The display and all key illumina tions ...

Page 34: ...side temperature the higher the boiler water or flow tem perature The room temperature again depends on the boiler water or the flow temperature Settings in the delivered condition Slope 1 4 Level 0 Generally the slope of the heating curve lies in the range of A for underfloor heating systems in the range of B for low tempera ture heating systems according to the Energy Savings Order Ger many Furt...

Page 35: ...9 Value adjustable from 13 to 40 K Adjusting the set room temperature Standard room temperature 1 For two heating circuits select heating circuit Press a 1r flashes on the display Select heating circuit A1 heating circuit without mixer Press d Select heating circuit M2 heating circuit with mixer Press a 2r flashes on the display Press d Further details regarding the individual steps cont 35 Initia...

Page 36: ...curve is adjusted along set room tempera ture axis C which results in modi fied start shutdown characteristics of the heating circuit pumps if the heating circuit pump logic is acti vated Reduced room temperature 1 For two heating circuits select heating circuit Press a 1r flashes on the display Select heating circuit A1 heating circuit without mixer Press d Select heating circuit M2 heating circu...

Page 37: ...system Scanning and resetting the maintenance display The red fault indicator flashes when the limits set via coding address 21 and 23 have been reached As regards the operating interface display for constant temperature control units the hours run subject to setting or the given time interval and the clock symbol will flash for weather compensated control units Maintenance flashes Note Set code 2...

Page 38: ...ged maintenance message can be redisplayed by pressing d approx 3 seconds After maintenance has been carried out 1 Reset code 24 1 to 24 0 The red fault indicator is extin guished Note If coding address 24 is not reset a new Maintenance message will be displayed on Monday at 07 00 h 2 If required Press c Reset burner hours run burner starts and consumption see page 69 Press c Further details regar...

Page 39: ...ditional addresses if required with a or b 4 Press K and L simultaneously for approx 1 second Coding is terminated Summary Codes Coding in the as delivered condition Address value Function mode Coding change Address value Possible change System design 00 2 System design 1 1 heating circuit without mixer A1 with DHW heating 00 4 System design 2 5 1 mixer circuit M2 with DHW heating 00 6 System desi...

Page 40: ... econ A1 A5 5 1With heating circuit pump logic function A5 0 Without heating circuit pump logic function Summer econ M2 A5 5 1With heating circuit pump logic function A5 0 Without heating circuit pump logic function Min flow temp A1 C5 20 Electronic minimum flow temperature limit 20 C C5 1 to C5 127 Minimum limit adjustable from 1 to 127 C Min flow temp M2 C5 20 Electronic minimum flow temperature...

Page 41: ...age 34 Level A1 d4 0 1Heating curve level 0 d4 13 to d4 40 Heating curve level adjustable from 13 to 40 see page 34 Level M2 d4 0 1Heating curve level 0 d4 13 to d4 40 Heating curve level adjustable from 13 to 40 see page 34 Code 2 Calling up code 2 1 Press L and G simultaneously for approx 2 seconds confirm with d 2 Select the required coding address with a or b the address flashes Confirm with d...

Page 42: ... 73 General 76 to 9F Boiler circuit heating circuit A1 without mixer A0 to F7 Mixer circuit heating circuit M2 with mixer A0 to F7 Note Codes which are not relevant because of the equipment level of your heating system or because of settings of other codes will not be displayed For heating systems with one heating circuit without mixer and one heating cir cuit with mixer initially the possible cod...

Page 43: ...oding card 06 20 to 06 127 Maximum limit of the boi ler water temperature within the ranges defaulted by the boiler 1E 0 Operation with natural gas 1E 1 Operation with LPG 21 0 No maintenance indica tion Burner 21 1 to 21 100 The number of hours run before the burner should be serviced is adjustable from 100 to 10000 hours each step represents 100 hours 23 0 No time interval for bur ner maintenanc...

Page 44: ... auto matic adjustment 30 0 Internal circulation pump without variable speed e g temporarily for ser vice 31 65 Set speed of the inter nal circulation pump when operated as boiler circuit pump 65 defaulted by the boiler coding card 31 0 to 31 100 Set speed adjustable from 0 to 100 32 0 Influence signal Exter nal lockout on circula tion pumps All pumps are controlled 32 1 to 32 15 Influence signal ...

Page 45: ...F Control funct Control funct Control funct 9 OFF Control funct Control funct OFF 10 OFF Control funct OFF Control funct 11 OFF Control funct OFF OFF 12 OFF OFF Control funct Control funct 13 OFF OFF Control funct OFF 14 OFF OFF OFF Control funct 15 OFF OFF OFF OFF Coding in the as delivered condition Address value Function mode Coding change Address value Possible change Boiler burner 34 0 Influe...

Page 46: ... 5 Control funct OFF Control funct OFF 6 Control funct OFF OFF Control funct 7 Control funct OFF OFF OFF 8 OFF Control funct Control funct Control funct 9 OFF Control funct Control funct OFF 10 OFF Control funct OFF Control funct 11 OFF Control funct OFF OFF 12 OFF OFF Control funct Control funct 13 OFF OFF Control funct OFF 14 OFF OFF OFF Control funct 15 OFF OFF OFF OFF 16 ON Control funct Contr...

Page 47: ...or for low loss header automatic adjust ment upon recognition 53 3 Function connection sK of the internal exten sion Cylinder loading pump fixed speed 54 0 Without solar control unit 54 1 With Vitosolic 100 54 2 With Vitosolic 200 auto matical adjustment on recognition Domestic hot water 56 0 DHW temperature adjustable from 10 to 60 C 56 1 DHW temperature adjus table from 10 to above 60 C subject ...

Page 48: ... Circulation pump without run on 62 1 to 62 15 Run on time adjustable from 1 to 15 minutes 63 0 1 Without auxiliary func tion for DHW loading 63 1 Additional function 1 x daily 63 2 to 63 14 Every 2 to every 14 days 63 15 2 x daily 65 Information regarding the type of diverter valve not adjustable 65 0 Without diverter valve 65 1 Diverter valve by Viess mann 65 2 Diverter valve by Wilo 65 3 Divert...

Page 49: ...et value 73 0 1DHW circulation pump According to DHW time program ON 73 1 to 73 6 During the time program 1x h ON for 5 minutes up to 6x h ON for 5 min utes 73 7 Constantly ON General 76 0 1Without LON commu nication module 76 1 With LON communication module automatic recog nition 77 1 1LON user number 77 2 to 77 99 LON user number adjus table from 1 to 99 1 4 boiler 5 cascade 10 Vitotronic 050 99...

Page 50: ...e from 10 to 995 1 step 5 s 81 1 Automatic change between summer and winter 81 0 Manual summer winter changeover 81 2 The application of the radio clock module will be recognised automatically 81 3 Accept time via LON 88 0 Temperature display in Celsius 88 1 Temperature display in Fahrenheit 8A 175 Do not adjust 90 128 Time constant for calcu lating adjusted outside temperature 21 3 h 90 0 to 90 1...

Page 51: ...100 com munication interface automatic recognition 97 0 1The outside tempera ture of the sensor con nected to the control unit is utilised internally 97 1 Outside temperature is adopted by the LON BUS 97 2 The outside temperature of the sensor connected to the control unit will be utilised internally and transmitted via LON BUS to any connected Vitotro nic 050 98 1 Viessmann system numbers in conj...

Page 52: ...ill a fault message be triggered 9C 0 No monitoring 9C 5 to 9C 60 Time adjustable from 5 to 60 minutes 9F 8 1Differential tempera ture 8 K only in con junction with a mixer circuit 9F 0 to 9F 40 Differential temperature adjustable from 0 to 40 K Boiler circuit mixer circuit A0 0 1Without remote con trol A0 1 With Vitotrol 200 auto matic recognition A0 2 With Vitotrol 300 auto matic recognition Cod...

Page 53: ...C there will be a risk of pipes outside the thermal insulation envelope of the house freezing up The standby mode in parti cular should be observed e g during holidays A3 9 to A3 15 Heating circuit pump ON OFF see the following table Parameters Heating circuit pump Address A3 ON at OFF at 9 10 C 8 C 8 9 C 7 C 7 8 C 6 C 6 7 C 5 C 5 6 C 4 C 4 5 C 3 C 3 4 C 2 C 2 3 C 1 C 1 2 C 0 C 0 1 C 1 C 1 0 C 2 C...

Page 54: ...bserved e g during holidays A5 5 1With heating circuit pump logic function economy circuit Heat ing circuit pump OFF if the outside temperature AT is 1 K higher than the set room tempera ture RTSet AT RTSet 1 K A5 0 Without heating circuit pump logic function A5 1 to A5 15 With heating circuit pump logic function Heating circuit pump OFF if see the following table Parameter address A5 With heating...

Page 55: ...rcuit inactive A6 5 to A6 35 Extended economy cir cuit active i e the burner and heating circuit pump will be switched OFF and the mixer will be closed at a variable value which is adjustable between 5 and 35 ºC plus 1 ºC This value is based on the adjusted outside tem perature comprising the actual outside tempera ture and a time constant which takes the cooling down of an average building into c...

Page 56: ...inder loading for 20 minutes or if there is a risk of frost A8 1 1Heating circuit M2 mixer circuit creates a demand for the internal circulation pump A8 0 Heating circuit M2 mixer circuit creates no demand for the internal circulation pump A9 7 1With pump idle per iod Heating circuit pump OFF in case of set value modification by changing the oper ating mode or changing the set room tempera ture A9...

Page 57: ...ble from 1 to 64 b5 0 1With remote control Without room tempera ture dependent heating circuit pump logic func tion 2 b5 1 to b5 8 Heating circuit pump logic function see the following table Parameter address b5 With heating circuit pump logic function Heating cir cuit pump OFF if 1 active RTActual RTSet 5 K passive RTActual RTSet 4 K 2 active RTActual RTSet 4 K passive RTActual RTSet 3 K 3 active...

Page 58: ...djustable from 0 2 to 3 5 see page 34 d4 0 1Heating curve level 0 d4 13 to d4 40 Heating curve level adjustable from 13 to 40 see page 34 d5 0 1The external operat ing mode changeover changes the heating program to Constant operation with reduced room temperature d5 1 The external operating mode changeover changes the heating pro gram to Constant opera tion with standard room temperature E1 1 1Wit...

Page 59: ... speed adjusta ble from 0 to 100 of max speed E8 1 2Min speed subject to the setting in coding address E9 E8 0 Speed subject to the set ting in coding address E7 E9 45 2Speed of the variable speed pump 45 of max speed in reduced mode E9 0 to E9 100 Speed adjustable from 0 to 100 of max speed Mixer circuit F1 0 Screed function inactive only for weather com pensated control units F1 1 to F1 5 Screed...

Page 60: ...ually set to 0 F1 6 to F1 15 Constant flow tempera ture 20 C F2 8 3Time limit for party operation 8 hours or external operating mode changeover via push button 4 F2 0 No time limit for party mode F2 1 to F2 12 Time limit adjustable from 1 to 12 hours 4 4 F5 12 5 5Run on time of the internal circulation pump in heating mode F5 0 No run on time of the internal circulation pump F5 1 to F5 20 Run on t...

Page 61: ...culation pump is permanently ON F7 0 6 6Internal circulation pump is permanently OFF in operating mode Standby mode F7 1 to F7 24 In Standby mode the internal circulation pump will be started 1 to 24 times per day for 10 minutes respectively F7 25 6 6Internal circulation pump is permanently ON in operating mode Standby mode Resetting the coding to the as delivered condition 1 Press L and G simulta...

Page 62: ... d 37 Adjusting the display con trast Press d and b simulta neously display darkens Press d and a simulta neously display becomes lighter Error history Press G and d simulta neously for approx 2 seconds User check in conjunc tion with LON system Press L and d simulta neously for approx 2 seconds Emissions test function S Press F and E simulta neously for approx 2 seconds Coding level 1 Plain text ...

Page 63: ...erature with e Set boiler temp Actual boiler temp Set DHW temp Actual DHW temp Actual DHW outlet temp Set DHW outlet temp Set flow temp Actual flow temp Heating circuit with mixer Heating circuit with mixer Set mixed flow temp Actual mixed flow temp Low loss header Low loss header Boiler coding card Brief scan 1 to Brief scan 8 Display screen Brief scan Boiler coding card N A N A X X X X 1 Softwar...

Page 64: ...on LON system Software version Ext exten sion 4 Software version Burner control unit Type Burner control unit Boiler type 5 0 No ext demand or oper ating mode change over 1 Ext demand or oper ating mode change over pre sent 0 No ext blocking 1 Ext blocking present N A External hook up 0 to 10 V Display in 6 Number of LON users Software version Third party control ler Max output Display in Temperat...

Page 65: ...ating circuit pump mixer circuit M2 8 Variable speed pump 0 excl 1 Wilo 2 Grun dfos Software version variable speed pump Variable speed pump 0 excl 1 Wilo 2 Grun dfos Software version variable speed pump Variable speed pump 0 excl 1 Wilo 2 Grun dfos Software version variable speed pump Constant temperature control units 1 Press K and G simultaneously for approx 2 seconds Scanning is active 2 Selec...

Page 66: ... 1 Ext demand or operating mode change over pre sent 0 No ext blocking 1 Ext blocking present External hook up 0 to 10 V Display in 3 Set boiler temperature at the boiler temperature sensor A Highest demand temperature 4 Burner control unit type Boiler type 5 Set cylinder temperature at the cylin der temperature sensor current value b Max output in C Boiler coding card hexa decimal c Version Equip...

Page 67: ...ons Basic load Burner modulation lower output Full load Burner modulation upper output Heating valve Diverter valve set to heating mode Valve central pos Changeover valve in central position fill DHW valve Diverter valve set to DHW mode Int pump ON Int pump output 20 ON Close mixer Mixer extension Open mixer Mixer extension Heating circ pump M2 ON Mixer extension Output int Internal extension Heat...

Page 68: ...tputs can be con trolled Display Explanations 1 Burner modulation lower output 2 Burner modulation upper output 3 Diverter valve set to heating mode 4 Valve in central position 5 Valve set to DHW mode 6 Internal pump output 20 ON 10 Output sK internal extension 11 Heating circuit pump A1 external extension 12 Cylinder loading pump external extension 13 DHW circulation pump external extension 14 Ce...

Page 69: ...rogram has been set up Date of departure Date Date of return Date Outside temperature C Actual value Boiler temperature C Actual value Flow temperature C Actual value only for heating circuit M2 Standard room temperature C Set value Room temperature C Actual value Ext set room temp C If external hook up DHW temperature C Actual DHW temperature Solar DHW temp C Actual value Collector temperature C ...

Page 70: ...ed Solar pump OFF or ON Display only if Vitosolic is installed Solar pump h Hours run Various languages Each language can be selected as permanent display language with d Constant temperature control units 1 Press c 2 Select the required operating con dition scan with a or b 3 Press c Operating condition display sub ject to system equipment level Explanations 1 15 C F 1 Outside temperature sensor ...

Page 71: ...n display sub ject to system equipment level Explanations 030529 Burner starts 001417 h Hours run solar circuit pump 002850 Solar energy in kW h Scanning operating conditions and sensors cont 71 Service scans 5692 548 GB ...

Page 72: ...ult code 1 10 Latest fault code 10 last fault code All saved fault codes can be deleted with e 3 Press d Call up current fault codes Red fault indicator U flashes for all faults Fault flashes in the programming unit display when a fault message is issued A fault in the burner control unit causes the display to flash E Call up fault history of fault codes 72 Troubleshooting 5692 548 GB ...

Page 73: ...cknowledged fault is not removed by 07 00 h the fol lowing day Fault on the burner control unit 1 Find current fault with c 2 Select additional fault codes with a and b 3 Acknowledge fault The fault can be acknowledged with d The fault message in the display will be hidden but red fault indicator A continues to flash A new fault message will be shown in the display if an acknowledged fault is not ...

Page 74: ...HW cylinder sensor Flue gas sensor DHW outlet sensor Room temperature sensor Collector sensor Solar DHW sensor Remote control 1 Calling up acknowledged fault messages Press d for approx 3 seconds The fault will then be displayed 2 Select the acknowledged fault with a or b Checking and acknowledging faults Weather compensated control unit Red fault indicator U flashes for all faults A fault message...

Page 75: ...play Const Weat h comp System character istics Cause Remedy 0F X X Control mode Maintenance Carry out maintenance Set code 24 0 after mainte nance 10 X X Controls according to 0 C out side tem perature Outside tempera ture sensor shorted out Check the outside tem perature sen sor see page 84 18 X X Outside tempera ture sensor lead break 20 X X Controls without flow tem perature sensor low loss hea...

Page 76: ...or loading sensor shorted out Check sen sors see page 85 58 X X Cylinder tempera ture sensor comfort sensor loading sensor lead break 51 X X No DHW heating Cylinder tempera ture sensor 2 outlet sensor shorted out Check sen sors see page 85 59 X X Cylinder tempera ture sensor 2 outlet sensor lead break 92 X X Control mode Solar Collector temperature sensor shorted out Check sensor 9A X X Collector ...

Page 77: ...sensor break b1 X X Control mode Communication fault program ming unit internal Check con nections and replace the programming unit if neces sary b4 X X Emissions test mode Internal error ana log converter Replace con trol unit b5 X X Control mode Internal error Replace con trol unit b7 X X Burner blocked Boiler coding card missing faulty or incorrect card inserted Plug in the boiler coding card o...

Page 78: ...ng circuit M2 bE X Control mode Vitotrol remote control incorrectly encoded Check the DIP switch settings of the remote control bF X Control mode Incorrect LON com munication module Replace the LON commu nication mod ule C2 X X Control mode Communication fault solar control unit Check con nections and coding address 54 C5 X X Control mode max pump speed Communication error variable speed internal ...

Page 79: ...witch settings Cd X X Control mode Communication fault Vitocom 100 KM BUS Check the Vitocom 100 and connec tions CE X X Control mode Communication error ext exten sion Check con nections and coding address 2E settings CF X Control mode Communications fault LON commu nication module Replace the LON commu nication mod ule dA X Control mode with out room influence Room temperature sensor heating cir ...

Page 80: ... X X Burner blocked Internal error Check the ionisation electrode and leads Check flue gas sys tem for soundness Press E E6 X X Burner in fault state Flue gas air supply system blocked Check the flue gas air supply sys tem Check the differen tial pressure sensor Press E F0 X X Burner blocked Internal error Replace con trol unit F1 X X Burner in fault state Flue gas tempera ture limiter has respond...

Page 81: ... Press E F3 X X Burner in fault state The flame signal is already present at burner start Check the ionisation electrode and leads Press E F4 X X Burner in fault state No flame signal is present Check the ionisation electrode and leads mea sure the ioni sation cur rent check the gas pres sure check the gas com bination valve igni tion ignition module igni tion electro des and the condensate drain ...

Page 82: ...te Fan speed too low at burner start Check the fan check the fan cables and supply check the fan control Press E FA X X Burner in fault state Fan speed too high at burner start Check the fan check the fan cables check the fan control Press E Fd X X Burner blocked Burner control unit fault Check the ignition elec trodes and leads Check whether a strong inter ference EMC field exists near the equip ...

Page 83: ...main PCB faulty Remove EMC interference If the equip ment will not restart check the boiler coding card and replace or replace the control unit FF X X Burner blocked Internal error Remove EMC interference If the equip ment will not restart check the boiler coding card and replace or replace the control unit Checking and acknowledging faults cont 83 Troubleshooting 5692 548 GB ...

Page 84: ...de temperature sensor across term inals X3 1 and X3 2 on the pulled plug and compare with the curve 3 Where actual values strongly devi ate from the curve values discon nect the wires at the sensor and repeat test directly at the sensor 4 Depending on the result replace cable or outside temperature sen sor Repairs 84 Troubleshooting 5692 548 GB ...

Page 85: ...l the leads from boiler temperature sensor A and measure the resis tance Cylinder temperature sensor Pull the plug from the cable harness on the control unit and measure the resistance Flow temperature sensor Pull plug X3 from the control unit and mea sure the resistance across term inals X3 4 and X3 5 Repairs cont 85 Troubleshooting 5692 548 GB ...

Page 86: ...he boiler temperature sen sor is immersed in the heat ing water risk of scalding Drain the boiler before repla cing the sensor Checking loading temperature sensor 1 Pull the cables off loading tempera ture sensor A 2 Check the sensor resistance and compare actual values with the curve Repairs cont 86 Troubleshooting 5692 548 GB ...

Page 87: ...ensor Checking the flue gas temperature sensor The flue gas temperature sensor locks out the boiler when the permissible flue gas temperature is exceeded The lockout can be reset no sooner than after 20 minutes by pressing reset E Note The equipment will also be locked out again for 20 minutes if the mains power supply is switched OFF Repairs cont 87 Troubleshooting 5692 548 GB ...

Page 88: ...e leads from the flue gas temperature sensor A 2 Check the sensor resistance and compare actual values with the curve 3 Replace the sensor in case of severe deviation Repairs cont 88 Troubleshooting 5692 548 GB ...

Page 89: ...hanger C for ward Note During removal small amounts of water may trickle out and escape from the removed plate heat exchanger 5 Check the secondary side for scal ing and if necessary replace the plate heat exchanger 6 Check the primary connections for contamination and if necessary replace the plate heat exchanger 7 Install in reverse order using new gaskets Lubricate the new gas kets seals Repair...

Page 90: ...y thermocouple Install a new thermocouple After commissioning press reset button E on the control unit Checking and replacing pressure differential sensor Check the sensor in case of fault messages concerning the differential pressure sensor correct installation electrical connection correct position of the O rings inside the adaptor are the test nipples closed with plugs Replace the sensor if fau...

Page 91: ... that both O ringsC are properly inserted into aperture adaptor retainers D 4 Insert the sensor with connection nipples into the gas combination valve adaptor and push in until it clicks into place 5 Reconnect the electrical plug in connector on the sensor Repairs cont 91 Troubleshooting 5692 548 GB ...

Page 92: ...Checking the fuse 1 Switch OFF the mains power 2 Release the lateral closures and pivot the control unit down 3 Remove cover A 4 Check fuse F1 Repairs cont 92 Troubleshooting 5692 548 GB ...

Page 93: ...ces 2 Note the rotational direction of the mixer motor during the self test Then set the mixer manually to the open position Note The flow temperature sensor must now sense a higher temperature If the temperature falls either the motor is turning in the wrong direc tion or the mixer set is incorrectly fitted Mixer installation instruc tions 3 Adjust the rotational direction of the mixer motor if r...

Page 94: ...onic 050 accessory Vitotronic 050 is connected with the control unit via the LON system To test the connection implement a user check on the boiler control unit see page 33 Repairs cont 94 Troubleshooting 5692 548 GB ...

Page 95: ...mp is switched ON The cylinder is then loaded up to the set DHW temperature Heating stops when the set temperature has been reached at the cylinder temperature sensor and at the loading temperature sensor The DHW loading pump and the three way diverter valve remain ON after loading for a further 30 sec onds Reheating when DHW is drawn off When DHW is drawn off cold water enters at the bottom of th...

Page 96: ... mode C Information D Basic settings E Confirmation acknowledgement F Setting values G DHW temperature H Emissions test function K Boiler water temperature Constant temperature control unit cont 96 Function description 5692 548 GB ...

Page 97: ...r the required boiler water temperature has been reached the DHW loading pump is switched ON The cylinder is then loaded up to the set DHW temperature Heating stops when the set temperature has been reached at the cylinder temperature sensor and at the loading temperature sensor The DHW loading pump and the three way diverter valve remain ON after loading for a further 30 sec onds Reheating when D...

Page 98: ...ogram D Information E Heating programs F Standard room temperature G Economy mode H Party mode K Basic settings L Confirmation acknowledgement M Setting values N DHW temperature O Emissions test function P Reduced room temperature R Date time Weather compensated control unit cont 98 Function description 5692 548 GB ...

Page 99: ...l extension is integrated into the control unit housing The cylinder loading pump is connected to the relay output sK An external safety valve can be con nected to connection gD Internal extension H1 99 Function description 5692 548 GB ...

Page 100: ...into the control unit housing The cylinder loading pump is connected to relay output sK Set coding address 53 to 3 An interlock for extractors can be con nected to connection aBJ Extensions for external connections accessory 100 Function description 5692 548 GB ...

Page 101: ...thout mixer sK DHW circulation pump fÖ Power supply gÖ Central fault message aVD External blocking terminals 2 3 External demand terminals 1 2 External operating mode chan geover terminals 1 2 aVF External set value 0 to 10 V aVG KM BUS The allocation of function External changeover of operating mode is selected via coding address 91 Extensions for external connections accessory cont 101 Function ...

Page 102: ... exten sion sK DHW circulation pump fÖ Power supply aVD External blocking terminals 2 3 External demand terminals 1 2 External operating mode chan geover terminals 1 2 aVG KM BUS The allocation of function External changeover of operating mode is selected via coding address 91 Extensions for external connections accessory cont 102 Function description 5692 548 GB ...

Page 103: ...ating circuit with mixer With coding address d5 you can select in which direction the change over should be made for each heat ing circuit Coding Changeover of operating mode applies to d5 0 Changeover towards Constantly reduced or Constant standby mode subject to the selected set value d5 1 Changeover towards Constant heating mode You can select the duration of the operating mode changeover with ...

Page 104: ...ands should have on the connected circula tion pumps In coding address 9b you can select the minimum set boiler water tem perature in case of external demand Venting program Note Close the gas shut off valve when operating the venting program During the venting program the circu lation pump will be alternately switched ON and OFF for 30 seconds respectively over a period of 20 minutes The diverter...

Page 105: ...position Filling with the control unit switched ON If the system is to be filled with the control unit switched ON the diverter valve is moved into its central position via coding address 2F 2 and the pump is started The burner shuts down if this function is activated via coding address 2F The program is automatically deactivated after 20 minutes and the coding address is set to 0 Screed function ...

Page 106: ...Temperature profile Diagram 1 DIN 4725 part 4 code F1 1 Temperature profile Diagram 2 code F1 2 Temperature profile Diagram 3 code F1 3 Control functions cont 106 Function description 5692 548 GB ...

Page 107: ...Temperature profile Diagram 4 code F1 4 Temperature profile Diagram 5 code F1 5 Temperature profile Factory settings code F1 6 to F1 15 Control functions cont 107 Function description 5692 548 GB ...

Page 108: ...A1 Main PCB Boiler temperature sensor Cylinder temperature sensor Loading temperature sensor Connection and wiring diagrams internal connections 108 Designs 5692 548 GB ...

Page 109: ...trode aG Flue gas temperature sensor dÖ Step motor for diverter valve fJ Thermocouple gF Ignition unit a Ö Fan motor aNF Air pressure sensor Connection and wiring diagrams internal connectio cont 109 Designs 5692 548 GB ...

Page 110: ...A1 Main PCB A2 Mains supply unit A3 Optolink A4 Burner control unit Connection and wiring diagrams external connections 110 Designs 5692 548 GB ...

Page 111: ...n Outside temperature sensor Flow temperature sensor low loss header Cylinder temperature sensor sÖ Internal circulation pump sK Loading pump dG Gas solenoid valve fÖ Power supply lH Mains power supply acces sories and Vitotrol 100 a Ö Fan motor aYA Gas governor aVG KM BUS Connection and wiring diagrams external connectio cont 111 Designs 5692 548 GB ...

Page 112: ...e 028 Air vent valve G 029 Linear step motor 030 Non return valve 031 Ball valve R with handle 033 Flat seal set 034 Set of plug connector retainers 035 Safety spring 036 Plate heat exchanger 037 Gasket set plate heat exchan ger 040 Grommets set 051 Burner with items 050 052 to 064 052 Ignition unit 055 Burner gauze assembly 056 Radial fan 057 Pressure transmitter 058 Gas train 059 Conversion kit ...

Page 113: ...plug in connector 038 Special grease 039 Heat conducting paste 062 Burner maintenance set 063 Set of small burner parts 115 Adaptor ionisation current test cable 116 Cable harness X8 X9 117 Cable harness 100 35 34 aux iliary earth 118 Step motor connecting cable 119 Cable harness ionisation KM BUS internal 120 Internal ionisation lead 207 Fastenings 208 Touch up paint stick Vitowhite 209 Touch up ...

Page 114: ...Parts lists cont 114 Parts lists 5692 548 GB ...

Page 115: ...Parts lists cont 115 Parts lists 5692 548 GB ...

Page 116: ...Parts lists cont 116 Parts lists 5692 548 GB ...

Page 117: ...Parts lists cont 117 Parts lists 5692 548 GB ...

Page 118: ...Parts lists cont 118 Parts lists 5692 548 GB ...

Page 119: ...Parts lists cont 119 Parts lists 5692 548 GB ...

Page 120: ...7 5 mbar for LPG mbar 42 5 to 57 5 mbar Tick gas type Carbon dioxide content CO2 at lower rated output by vol at upper rated output by vol Oxygen content O2 at lower rated output by vol at upper rated output by vol Carbon monoxide content CO at lower rated output ppm at upper rated output ppm Ionisation current µA min 5 µA Commissioning service reports 120 Commissioning service reports 5692 548 GB...

Page 121: ...Maintenance ser vice Maintenance service Maintenance service Maintenance ser vice Commissioning service reports cont 121 Commissioning service reports 5692 548 GB ...

Page 122: ... 5 mbar for LPG mbar 42 5 to 57 5 mbar Tick gas type Carbon dioxide content CO2 at lower rated output by vol at upper rated output by vol Oxygen content O2 at lower rated output by vol at upper rated output by vol Carbon monoxide content CO at lower rated output ppm at upper rated output ppm Ionisation current µA min 5 µA Commissioning service reports cont 122 Commissioning service reports 5692 54...

Page 123: ...Maintenance ser vice Maintenance service Maintenance service Maintenance ser vice Commissioning service reports cont 123 Commissioning service reports 5692 548 GB ...

Page 124: ... 5 mbar for LPG mbar 42 5 to 57 5 mbar Tick gas type Carbon dioxide content CO2 at lower rated output by vol at upper rated output by vol Oxygen content O2 at lower rated output by vol at upper rated output by vol Carbon monoxide content CO at lower rated output ppm at upper rated output ppm Ionisation current µA min 5 µA Commissioning service reports cont 124 Commissioning service reports 5692 54...

Page 125: ...Maintenance ser vice Maintenance service Maintenance service Maintenance ser vice Commissioning service reports cont 125 Commissioning service reports 5692 548 GB ...

Page 126: ...ve to the max load with with HuB natural gas E 9 45 kWh m3 34 02 MJ m3 m3 h 2 65 natural gas LL 8 13 kWh m3 29 25 MJ m3 m3 h 3 08 LPG 12 79 kWh m3 46 04 MJ m3 m3 h 1 94 Product ID _ 0085 BO 0338 Product characteristics to EnEV Germany Rated output range kW 6 6 to 26 Efficiency µ for 100 of rated output 96 3 30 of rated output 107 4 Standby loss q B 70 2 0 7 Power consumption 2 for 100 of rated out...

Page 127: ...on of conformity by an authorised body according to EMVG article 10 2 Certificate number E9 02 08 1730 This product complies with the requirements of the Efficiency Directive 92 42 EEC for Condensing boilers The product characteristics determined as system values for the product Vito dens 333 as part of EC type testing according to the Efficiency Directive see specification table can be utilised t...

Page 128: ...t the fol lowing product meets the NOx limits specified by 1st BImSchV Paragraph 7 2 Germany Vitodens 333 Allendorf 14 01 04 Viessmann Werk GmbH Co KG pp Manfred Sommer Manufacturer s certificate according to the 1st BImSchV Germany 128 Certificates 5692 548 GB ...

Page 129: ...t with mixer 93 Extension external 101 102 internal 99 100 External blocking 104 External demand 104 External demands 104 F Fault history 72 Fault message 74 Fault messages 72 Filling function 105 Filling program 105 Filling the system 7 Finding errors 73 Finding faults 73 Flue gas temperature sensor 88 Function descriptions 95 Fuse 92 G Gas combination valve 13 Gas supply pressure 14 Gas type 12 ...

Page 130: ...perating conditions 69 Scanning sensors 69 Screed drying 105 Screed function 105 Service level summary 62 Service report 120 122 124 Setting the output 17 Setting up LON user numbers 32 Siphon 23 Slope 35 Soundness test balanced flue system 18 Specification 126 Static pressure 13 Supply pressure 13 System designs 27 39 System pressure 7 T Temperature scans 63 Testing functions 67 Testing outputs 6...

Page 131: ...131 5692 548 GB ...

Page 132: ... 26 kW from serial no 7177 362 3 00001 132 Printed on environmentally friendly chlorine free bleached paper 5692 548 GB Subject to technical modifications Viessmann Limited Hortonwood 30 Telford TF1 7YP GB Telephone 44 1952 675000 Fax 44 1952 675040 www viessmann co uk ...

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