Vatech pDRIVE CX profi Operating And Mounting Instructions Manual Download

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VA TECH ELIN EBG Elektronik

Operating and Mounting instructions

The Power Drives Company

>pDRIVE<

profi

Summary of Contents for pDRIVE CX profi

Page 1: ...VA TECH ELIN EBG Elektronik Operating and Mounting instructions The Power Drives Company pDRIVE CX profi...

Page 2: ...licitly Delivery conditions Our deliveries and services are based on the General Terms of Delivery of the Austrian Electrical Industries latest edition Specifications in this instruction We are consta...

Page 3: ...he topics operating description of parameters and displays projecting mounting connection and options Regulations for the observance of the CE directive and the new Power Drive Standard EN 61800 3 are...

Page 4: ...d parameter settings UP DOWN buttons for editing data and for parametrization FUNC button to switch between display level 1st and 2nd control level Operating using the control panel built in Descripti...

Page 5: ...Operating Mounting instructions 8 074 143 03 03 Page 3 Operating Example of programming to set the frequency and to start the inverter...

Page 6: ...splay shows an parameter in POTENTIOMETER LED lights up if parameter A001 is set to 00 that means the frequency reference value is defined on the control panel by the potentiometer RUN button LED indi...

Page 7: ...Operating Mounting instructions 8 074 143 03 03 Page 5 Operating Overview of control levels...

Page 8: ...e FUNC button to return to the 1st control level without saving 6 Select the required display e g d001 and press the FUNC button to confirm Changing parameter settings on the 2nd control level 1 Switc...

Page 9: ...ad only 17 d013 Output voltage read only 17 d014 Output power read only 17 d016 Operating hours motor read only 17 d017 Operating hours inverter read only 17 Base settings Factory See Parameter name A...

Page 10: ...2 00 21 A016 Time constant for analog signals 1 30 30 21 C081 Adjustment 0 10 V input 0 9999 Default 22 C082 Adjustment 4 20 mA input 0 9999 Default 22 C083 Adjustment 10 10 V input 0 9999 Default 22...

Page 11: ...adjustable V f voltage 4 0 0 800 0 V 0 0 V 25 b108 Free adjustable V f frequency 5 0 b110 0 Hz 25 b109 Free adjustable V f voltage 5 0 0 800 0 V 0 0 V 25 b110 Free adjustable V f frequency 6 0 b112 0...

Page 12: ...0 32 A075 PID controller Scale conversion 0 01 99 99 1 00 33 A076 PID controller Feedback destination 00 or 01 00 33 C044 PID controller Level of deviation 0 100 3 0 33 Automatic voltage regulation Fa...

Page 13: ...iction 0 10 30 00 s 1 00 s 37 b024 Selection of 2nd overload restriction 00 to 02 01 37 b025 Level of 2nd overload restriction 0 5 1 5 x IFI 1 20 x IN 37 b026 Rate of 2nd decel at overload restriction...

Page 14: ...page b001 Selection of restart mode 00 to 03 00 50 b002 Allowable undervoltage time 0 3 1 0 sec 1 0 sec 50 b003 Retry waiting time 0 3 100 0 sec 1 0 sec 50 b004 Undervoltage trip during stop 00 to 02...

Page 15: ...d of second stage selection 00 or 01 00 55 A295 2nd Stage Acceleration change over point 0 00 400 0 Hz 0 00 Hz 55 A296 2nd Stage Deceleration change over point 0 00 400 0 Hz 0 00 Hz 55 b212 2nd Electr...

Page 16: ...0 1000 ms 0 58 Option cards Factory See Parameter name Adjusting range default page P001 Option 1 Selection on error 00 or 01 00 58 P002 Option 1 Selection on error 00 or 01 00 58 Software lock Facto...

Page 17: ...at the same time 4 Hold these three buttons and press the STOP Reset button to confirm 5 The inverter automatically starts initialisation The relevant country setting appears on the display If d001 ap...

Page 18: ...eter Adjusting range Factory default Parameter description adjustable only if software lock is open 1 adjustable in pulse lock state 2 parameter is adjustable Display actual values d001 Output frequen...

Page 19: ...function is used e g for converting the frequency into speed d013 Output voltage read only Displays the output voltage on the LED display If this display mode is selected the V LED right of the displa...

Page 20: ...with the range from 0 Hz to maximum frequency parameter A004 F003 1st Deceleration ramp VC 0 01 3600 s 30 s Setting of required deceleration time The time is in reference with the range from 0 Hz to...

Page 21: ...he analog input e g 0 V 4 mA or 10V Therefore parameter A015 or A105 must be set to position 00 If the PID controller is activated the adjusting range changes into 0 to 800 or to the process sizes dep...

Page 22: ...starts up with external frequency start setting 01 Motor does not start up until a reference A013 A014 Analog signal reference for end O 0 10V VIC 0 100 100 A104 Analog signal ref for end OI 4 20mA V...

Page 23: ...02 00 1 4 20mA 10 10V yes 02 01 0 0 10V 10 10V yes 02 01 1 10 10V yes 1 Set digital input to function 16 AT switch over to automatic reference value 0 open 1 closed 2 Change of direction allowed if s...

Page 24: ...ed 6 VC 0 00 400 0 Hz 0 00 Hz A027 Multi speed 7 VC 0 00 400 0 Hz 0 00 Hz A028 Multi speed 8 VC 0 00 400 0 Hz 0 00 Hz A029 Multi speed 9 VC 0 00 400 0 Hz 0 00 Hz A030 Multi speed 10 VC 0 00 400 0 Hz 0...

Page 25: ...ted value Parameter 0 0 0 0 0 0 0 Internal preset speed if A001 02 A020 1 x x x x x x Multispeed 1 A021 0 1 x x x x x Multispeed 2 A022 0 0 1 x x x x Multispeed 3 A023 0 0 0 1 x x x Multispeed 4 A024...

Page 26: ...parameter A041 to select between automatic and manual boost Parameter A042 defines the value by which the torque has to be boosted The range in which this boost takes effect is defined by parameter A...

Page 27: ...ge 2 VIC 0 0 800 0 V 0 0 V b104 Free adjustable V f frequency 3 VIC 0 b106 0 Hz b105 Free adjustable V f voltage 3 VIC 0 0 800 0 V 0 0 V b106 Free adjustable V f frequency 4 VIC 0 b108 0 Hz b107 Free...

Page 28: ...0 0 5 0 s 0 0 s A054 DC braking braking torque VIC 0 70 0 A055 DC braking braking time VIC 0 0 60 0 s 0 0 s A056 DC braking edge level selection VIC 00 or 01 01 A057 DC braking braking torque start VI...

Page 29: ...t Parameter A059 defines the carrier frequency during DC braking With high carrier frequency the maximum possible braking torque is reduced DC brake always active A051 01 If the DC brake is active A05...

Page 30: ...8 074 143 03 03 Page 28 Note The DC brake causes a heating of the connected motor Be sure that the motor does not get to warm DC brake controlled via digital input A051 00 The DC brake is activated vi...

Page 31: ...400 0 Hz 0 00 Hz A062 Frequency lower limit VIC 0 00 400 0 Hz 0 00 Hz Defining the frequency range within a range from 0 to parameter A004 max 400 Hz If the values are set to 0 00 Hz their function is...

Page 32: ...le jump frequency range determines the frequency range faded out and actions symmetrical to the jump frequency General The PID controller is designed as a process controller with the variable Frequenc...

Page 33: ...nput function See parameters A011 A014 or A101 A104 The settings of parameters A011 and A012 are changed by activating the PID controller A071 from Hz to and by setting parameter A075 to process value...

Page 34: ...If the PID controller is active the reference value is set and displayed in percent or in process size dependent on A075 By switch over to manual controll DIx 23 PID enable the values are scaled and...

Page 35: ...ting the difference between reference and actual value in percent at which a signal is to be issued The setting can be done in a range from 0 0 to 100 0 with a resolution of 0 1 bipolar The AVR functi...

Page 36: ...2 output voltages higher than the mains voltage are not possible Allows to switch the time ramps adjusted with F002 and F003 to the ramps adjusted with A092 and A093 during operation This can be done...

Page 37: ...ar or follow an S ramp Setting Function 00 linear 01 S ramp 02 U ramp 03 U ramp inverted A131 Acceleration curve constant VIC 01 to 10 02 A132 Deceleration curve constant VIC 01 to 10 02 This two para...

Page 38: ...If the value is higher than the nominal motor current the motor cannot be protected by an electronic motor contactor In this case thermistors or similar mechanism are required After a power cut the th...

Page 39: ...g the output frequency b023 Rate of 1st decel at overload restriction VIC 0 10 30 00 s 1 00 s When reaching the adjusted current limit the frequency is reduced according to the set ramp b024 Selection...

Page 40: ...ction Setting Short cut Function 01 REV Start reverse 21 STP Stop impulse 02 CF1 Fix A 22 F R Forward reverse 03 CF2 Fix B 23 PID PID enable 04 CF3 Fix C 24 PIDC PID reset 05 CF4 Fix D 27 UP Motorpot...

Page 41: ...og value 1 0 0 0 1 A021 0 1 0 0 2 A022 1 1 0 0 3 A023 0 0 1 0 4 A024 1 0 1 0 5 A025 0 1 1 0 6 A026 1 1 1 0 7 A027 0 0 0 1 8 A028 1 0 0 1 9 A029 0 1 0 1 10 A030 1 1 0 1 11 A031 0 0 1 1 12 A032 1 0 1 1...

Page 42: ...Impulse lock If this command is activated the inverter is locked immediately allowing the motor to come to stand still freely The function can be inverted parameters C011 to C015 By setting parameter...

Page 43: ...age USP This function prevents an automatic motor start when the voltage returns after a power cut or undervoltage A restart is only possible after resetting the error or by switching the Start comman...

Page 44: ...ontact open parametrization enabled Contact closed parametrization locked Switch over to automatic reference value 4 20 mA By closing the contact it is possible to define the frequency ref value usnig...

Page 45: ...e PID controller and the PID ref value acts directly on the output frequency Motorpotentiometer Reference values via the motorpotentiometer are defined via the signals Motorpot increase and Motorpot d...

Page 46: ...igital inputs Maximum 5 free adjustable digital inputs are available at a standard control terminal The multispeeds are programmed in parameter group A The multispeeds are pure reference values withou...

Page 47: ...our 02 NTC active b099 Thermistor error level VIC 0 9999 3000 This parameter defines the trigger value of the thermistor monitoring C085 Standardization of thermistor input VC 0 100 Default This balan...

Page 48: ...Operating hours inverter exceeded b034 13 THM Temperature alarm C061 Function R RUN C021 C C022 o or C C026 00 R RUN Operation Digital outputs Output terminals Ausgangsfrequenz Output frquency Start...

Page 49: ...1 C022 oder or C026 1 Funktion FA3 C021 C022 oder or C026 6 Funktion FA2 C021 C022 oder or C026 2 Sollwert erreicht Reference value arrival Frequenz erreicht Frequency arrival Frequenz berschritten Fr...

Page 50: ...he value set with b034 a message is indicated Function O ONT C021 C C022 o or C C026 1 12 O ONT Operating h hours i inverter If the operating time of the inverter d017 exceeds the value set with b034...

Page 51: ...nverter If the motor current exceeds the value of parameter C041 an overload signal is issued C042 Arrival signal for Acceleration 1 VIC 0 0 360 0 Hz 0 0 Hz C043 Arrival signal for Deceleration 1 VIC...

Page 52: ...nction 00 Error message immediately 01 Autoreset with 0 Hz after the waiting time b003 02 Autoreset with interception of the motor after the waiting time b003 03 Autoreset with interception of the mot...

Page 53: ...ive 02 Monitoring of undervoltage only during operation active b005 Undervoltage Number of retry VIC 00 or 01 00 Setting Function 00 Tries to reset 16 times then error message occurs 01 Tries to reset...

Page 54: ...uency will reduce the disturbances and earth currents caused by the cables but will increase the motor noise on the other hand If the carrier frequency is higher than 3 kHz the nominal current of the...

Page 55: ...y The base frequency is the frequency at which the output voltage reaches its maximum value Normally the base frequency is equal to the nominal motor frequency more information see parameter A003 A204...

Page 56: ...3 2nd Manual torque boost frequency point VC 0 0 50 0 5 0 For applications which require higher starting torque the standard starting torque can be increased by up to 50 Use parameter A241 to select b...

Page 57: ...requency A004 b212 2nd Electronic overload setting VIC 0 2 1 2 x IFIIN FU INOM A thermal motor contactor maximum continuous current can be set by entering the nominal motor current in A more informati...

Page 58: ...quency C027 C C028 o or C C029 0 00 10V or 20mA correspond with the maximum frequency parameter A004 or A204 Function Display o of m motor c current C027 C C028 o or C C029 0 01 10V or 20mA correspond...

Page 59: ...lization of the motor in accordance with the thermal motor model parameter b012 or b212 Electronic overload setting Function Analog d display o of L LAD f frequency C027 C C028 o or C C029 0 07 10V or...

Page 60: ...eads a trip message or not Setting Function 00 Error 01 No error C070 Data command VIC 02 to 05 02 C071 Transmission speed VIC 02 to 06 04 C072 Identification code VIC 1 32 1 C073 Data bits VIC 7 or 8...

Page 61: ...ll parameters locked excepted parameter b031 as long as parameter b031 is set to position 02 03 All parameters locked excepted parameter b031 and frequency reference value F001 as long as parameter b0...

Page 62: ...Operating Mounting instructions 8 074 143 03 03 Page 60 Notes...

Page 63: ...ead only Display of the number of trip messages on the LED display d081 d086 Trip messages read only Parameters d081 to d086 display the last error messages They show the output frequency the motor cu...

Page 64: ...ng acceleration short circuit at motor terminals check motor cable and motor for earth fault short circuit or earth fault set voltage boost to high check the load and starting stalling motor torque no...

Page 65: ...k the mains voltage nominal voltage of the inverter E16 Short mains failures Are there mains voltage dips in the Check the input voltage range 15ms E21 Overtemperature in power part Inverter overload...

Page 66: ...e with P24 Press the STOP RESET key on the keypad Switch off the power supply Note An inverter which operates without any failure will decelerate to 0 Hz if an reset signal is released Set parameter C...

Page 67: ...6 A021 A035 A061 A261 H021 H221 A061 A261 A062 A262 H025 H225 F001 A020 A220 A062 A262 H031 H231 A061 A261 b082 H032 H232 A062 A262 b082 H035 H235 F001 A020 A220 b082 H036 A021 A035 b082 H037 A038 b08...

Page 68: ...ic restart expires see parameter b001 to b003 Is displayed during initialisation of parameters and indicates the initialisation version EU European version USA American version Is displayed during del...

Page 69: ...the motor or machine manufacturer is important 4 8 pole motors are usually suitable for operation up to 100 Hz Insulation tests All pDRIVE CX frequency inverters are tested for voltage stability and i...

Page 70: ...Base frequency 30 400 Hz adjustable Losses at 100 IN 600 W 800 W 975 W 1150 W 1550 W 1900 W at 70 IN 435 W 575 W 700 W 820 W 1100 W 1350 W Weight approx 5 kg 12 kg 20 kg Dimensions Height 260 mm 390...

Page 71: ...rol method V f characteristic PWM sine modulated V f characteristic U f characteristics for constant and squared increasing torque output voltage base and maximum frequency base frequency adjustable C...

Page 72: ...ed motor cables conduct an increased leakage current to earth This depends on the length of the motor cable the type of installation and whether the motor cable is screened or not the set clock freque...

Page 73: ...be adjusted accordingly 2 Pre fuses calculated for DOL starting with bypass circuit 3 The motor cables are designed for the maximum continuous current at an ambient temperature of 40 C and laid in air...

Page 74: ...n of the inverter Compensation capacitors Compensation capacitors mains filters and overvoltage protection equipment must never be connected to the output of the inverters Switching at the inverter s...

Page 75: ...capacitors or surge absorbers in the motor wires Distances from other devices or against the wall Because of thermal convection the frequency inverters pDRIVE CX are designed for vertical wall assemb...

Page 76: ...00 28 without filter RFI filter incl line choke 189 7 210 50 260 246 1 7 0 pDRIVE CX profi 170 7 210 50 306 286 pDRIVE CX profi 2 5 5 229 250 7 50 390 376 1 9 0 pDRIVE CX profi 210 7 250 50 436 416 pD...

Page 77: ...instructions 8 074 143 03 03 Page 75 Mounting pDRIVE CX profi 37 with option CE DR 400 68 without filter RFI filter incl line choke 265 310 10 50 510 540 1 9 5 pDRIVE CX profi 265 9 310 50 580 560 pDR...

Page 78: ...Operating Mounting instructions 8 074 143 03 03 Page 76 Notes...

Page 79: ...etween terminals R0 T0 and plug J51 must be removed Terminal Function Description L1 L2 L3 Mains connection 3 AC 380 480 V 10 50 60Hz 5 U V W Motor connection 0 mains voltage typ 3 AC 400 V Braking un...

Page 80: ...t heat the screen only the signal input side is grounded or a parallel compensating wire is installed Control lines should be separated from motor cables by a distance of at least 30 cm 5 The primary...

Page 81: ...ldeausgang potentialfreier Meldeausgang voltage free signal output voltage free signal output voltage free signal output 0 10 V 4 20mA 4 20mA 4 20mA As an alternative of the 0 10V signal the option wi...

Page 82: ...5 01 REV Starts the inverter with anti clockwise field 02 05 CF1 CF4Definition of multi speeds 06 JG Jog mode 07 DB DC brake 08 SET 2 parameter set 09 2CH Activates the 2nd acceleration decel time 11...

Page 83: ...value O2 Analog voltage input frequency ref value 10 10V OI Analog current input frequency ref value 4 20mA or PID controller ref value actual value L 0V reference potential AL0 Relay output AL1 AL2...

Page 84: ...of frequency 10V 20mA max frequency A004 A204 01 analog display of current 10V 20mA 200 of nominal inverter current 03 digital display of frequency only C027 04 analog display of output voltage 10V 2...

Page 85: ...f the terminals is not necessary After setting the parameters above the frequency inverter can be started by pressing the RUN button the green LED above is already on Only the frequency ref value can...

Page 86: ...W CM1 5 12C 4 12A 3 11C 2 11A 1 ALO AL1 AL2 Start RL FWD Start LL REV Me ger t measuring device 0 10 V 1 mA Potentiometer 1 2 k Start Stop is realised via the digital inputs FW and 5 If both terminals...

Page 87: ...input 5 b098 01 PTC PTC resistor on thermistor input b080 180 Adjustment of analog display After setting the parameters the inverter can be started with clockwise rotation field using terminal FW or w...

Page 88: ...rotation field using terminal FW or with anti clockwise rotation field using terminal 5 If both terminals are closed at the same time a Stop command is issued to the frequency inverter If one of the m...

Page 89: ...ons greater than 20 a warning signal must be generated The minimum frequency of 10 Hz must not be undercut The reference and actual values for the controller must be displayed in process sizes 300 l h...

Page 90: ...ments A001 01 Reference value via control terminals A002 01 Control command via digital input A071 01 PID controller active A075 3 0 Scale conversion A072 1 0 P gain A073 1 0 s I gain A074 0 0 s D gai...

Page 91: ...rted with clockwise rotation field unsing terminal FW The example for defining the ref value via the analog voltage input is only one configuration example It is also possible to define the reference...

Page 92: ...tion rules Use of the option CE DR Filter or use of an equivalent filter solution Assembly on a properly grounded metal assembly plate Use and proper connection at both ends of screened motor cables R...

Page 93: ...A Frequency 50 60 Hz 5 50 60 Hz 5 50 60 Hz 5 Ambient conditions Ambient temperature 0 C 40 C Solling gradient 2 according to EN 50178 Protection IP20 Altitude max 2000 m above reduction Humidity 20 to...

Page 94: ...0 3x10 3x16 1st environment domestic premises unrestricted to every person 1st environment domestic premises restricted to qualified persons 2nd environment industrial premises Maximum distance Invert...

Page 95: ...h leakage currents Seperate main circuit wiring from control circuit wiring 3 Wiring diagram HS Main switch NH Mains fuses NS Mains contactor CE Filter RFI filter with integraded line choke at CE DR A...

Page 96: ...inium plate or use of a galvanized mounting plate Connect the screen bar on a large area and well conductive with the mounting plate e g with screen connector KLB by Weidm ller AMF Mains contactor Con...

Page 97: ...y using an output motor filter AMF and paying attention to the cable lenghts in the table it is possi ble to keep the following limits Slew rate du dt 500 V s Peak voltage UPeak 1000 V AMF specificati...

Page 98: ...moclixon 120 Thermoclixon 120 Thermoclixon 120 Contact N C N C N C AMF 450 12 AMF 450 48 AMF 450 90 170 190 90 45 8x12 mm 200 170 200 130 48 8x12 mm 235 The choke has to be connected directly to the o...

Page 99: ...t is not allowed to operate the frequency inverter without an effective connection to earth The connection has to be in accordance to the local regulations for high leakage current 3 5 mA It is not al...

Page 100: ...tial separation and has three way separation between input output and supply The unit requires an auxiliary voltage of 230 V AC and is mounted on a TS35 rail The unit works unipolar and should not be...

Page 101: ...MC standard then this standard has to be considered Objective of the EMC standard 89 336 EEC is the ability of electrical and electronical installations to be well functional in their electromagnetic...

Page 102: ...esult in difference regarding to the sales methode and the area of duty 1 Use in domestic premises where the sales is generally done unrestricted to every person For drives 25 A the allowed interferen...

Page 103: ...twork by separate transformer If the neighbouring network is a public network for residential areas the stricter limits 66 56 56 60 dB V quasi peak must be complied with In industrial networks the hig...

Page 104: ...e Factory default Setting Page F001 Output frequency 18 F002 1st Acceleration ramp 30 s 18 F202 2nd Acceleration ramp 30 s 53 F003 1st Deceleration ramp 30 s 18 F203 2nd Deceleration ramp 30 s 54 F004...

Page 105: ...peed 5 0 00 Hz 22 A026 Multi speed 6 0 00 Hz 22 A027 Multi speed 7 0 00 Hz 22 A028 Multi speed 8 0 00 Hz 22 A029 Multi speed 9 0 00 Hz 22 A030 Multi speed 10 0 00 Hz 22 A031 Multi speed 11 0 00 Hz 22...

Page 106: ...ation stop time 0 0 s 35 A071 Selection of PID function ON OFF 00 32 A072 PID controller Proportional gain kp 1 0 32 A073 PID controller Integral gain Tn 1 0 32 A074 PID controller Differential gain T...

Page 107: ...ing time 1 0 sec 50 b004 Undervoltage trip during stop 00 51 b005 Undervoltage Number of retry 00 51 b006 Input phase loss protection 00 51 b007 Matching frequency setting 0 00 Hz 51 b012 Electronic o...

Page 108: ...b091 Stopping mode selection 00 35 b092 Cooling fan control 00 53 b095 Dynamic braking selection 00 29 b096 Dynamic braking ON level 720 V 29 b098 Thermistor type seleciton 00 45 b099 Thermistor error...

Page 109: ...ion of FM PWM output 00 56 C028 Function of AM analog output 00 56 C029 Function of AMI analog output 00 56 C031 Relay output 11 Inversion 00 48 C032 Relay output 12 Inversion 00 48 C036 Relay output...

Page 110: ...on selection 00 45 C121 Offset adjustment 0 10 V input Default 22 C122 Offset adjustment 4 20 mA input Default 22 C123 Offset adjustment 10 10 V input Default 22 H Parameters No Parameter name Factory...

Page 111: ...Ruthnergasse 1 A 1210 Vienna Austria Phone 43 1 29191 0 Telefax 43 1 29191 15 http www pdrive cc Due to ongoing product modifications data subject to change without notice VA TECH ELIN EBG Elektronik...

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Vatech pDRIVE CX profi, Operating And Mounting Instructions Manual

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