USSC 5520 Owner'S Manual Download

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Owner’s Manual

Part No.: 851907



Please read this entire manual before installation and use of this appliance. Failure to follow

these instructions could result in property damage, bodily injury, or even death.



Contact your local building or fire officials about obtaining permits, restrictions and installation

inspection requirements in your area.



Save these instructions.

USSC

• P.O. Box 750 • Bridgeport, AL 35740 • www

.usstove.com

.com

FOR TECHNICAL ASSISTANCE: PHONE: (8

)

750-2723

FAX: (423) 837-2129

Model 5520

Golden

Eagle

Certified for installations in

the USA and Canada.

Summary of Contents for 5520

Page 1: ...y injury or even death Contact your local building or fire officials about obtaining permits restrictions and installation inspection requirements in your area Save these instructions USSC P O Box 750 Bridgeport AL 35740 www usstove com com FOR TECHNICAL ASSISTANCE PHONE 800 750 2723 FAX 423 837 2129 Model 5520 Golden Eagle CM C US Certified for installations in the USA and Canada ...

Page 2: ... Air Supply 12 Special Mobile Home Requirements 12 CONTrOL PANEL 13 OPErATiON 14 15 Unit Preparation 14 Proper Fuel 14 Pre Start up Check 14 Building a Fire 14 The HOT ROD Automatic Fire Starter 15 Damper Control 15 Opening Door 15 Room Air Fan 15 Re Starting a Warm Stove 15 If Stove Runs Out of Fuel 15 Refueling 15 Shut Down Procedure 15 Safety Features 15 ThErmOSTAT iNSTALLATiON 16 mAiNTENANCE 1...

Page 3: ...______ Reason for Purchase qAlternative Heat qMain Heat Source qDecoration qCost qOther_________________________ What was the determining factor for purchasing your new appliance _______ I have read the owner s manual that accompanies this unit and fully understand the Installation q Operation q and Maintenance q of my new appliance Print Name Signature Date Please attach a copy of your purchase r...

Page 4: ...4 Ussc CUT HERE CUT HERE Ê É Fold Here Fold Here United States Stove Company P O Box 151 South Pittsburg TN 37380 Fold Here PlACE STAMP HERE ...

Page 5: ...rise from sparks or fumes entering the room Allow the stove to cool before performing any maintenance or cleaning Ashes must be disposed in a metal container with a tight fitting lid The closed container of ashes should be placed on a non combustible surface or on the ground well away from all combustible materials pending final disposal The exhaust system should be checked monthly during the burn...

Page 6: ...weight ash under 1 by weight and salt under 300 parts per million Pellets that are soft contain excessive amounts of loose sawdust have been or are wet will result in reduced performance Store your pellets in a dry place DO NOT store the fuel within the installation clearances of the unit or within the space required for refueling and ash removal Doing so could result in a house fire SAFETy AND EP...

Page 7: ...CFR3280 Part 24 It is recommended that only a authorized technician install your pellet stove preferably an NFI certified specialist DO NOT CONNECT THIS UNIT TO ANY AIR DISTRIBUTION DUCT OR SYSTEM imPrOPEr iNSTALLATiON The manufacturer will not be held responsible for damage caused by the malfunc tion of a stove due to improper venting or installation Call 800 750 2723 and or consult a professiona...

Page 8: ... the left hand side of your pellet stove may need to be greater than the minimum required clearance for suitable access to the control panel FigurE 3 SIDEWALL CLEARANCES PARALLEL INSTALLATION FigurE 4 SIDEWALL CLEARANCES CORNER INSTALLATION FigurE 5 ALCOVE CLEARANCES PARALLEL A Backwall to unit 3 00 76mm B Sidewall to flue 16 00 406mm C Sidewall to top edge of unit 12 00 305mm CORNER D Adjacent wa...

Page 9: ...Hi Temp RTV Use 4 inch vent if the vent height is over 12 feet or if the installation is over 2 500 feet above sea level We recommend the use of Simpson Dura Vent or Metal Fab pipe if you use other pipe consult your local building codes and or building inspectors Do not use Type B Gas Vent pipe or galvanized pipe with this unit The pellet vent pipe is designed to disassemble for cleaning and shoul...

Page 10: ...en adjacent to public walkways E Minimum 2 foot 0 61m clearance above any grass plants or other combustible materials F Minimum 3 foot 0 91m clearance from an forced air intake of any appliance G Minimum 2 foot 0 61m clearance below eves or overhang H Minimum 1 foot 0 3m clearance horizontally from combustible wall I Must be a minimum of 3 foot 0 91m above the roof and 2 foot 0 61m above the highe...

Page 11: ... above the snowdrift line This same installation can be used if your heater is below ground level by simply adding the clean out section and vertical pipe inside until ground level is reached With this installation you have to be aware of the snowdrift line dead grass and leaves We recommend a 3ft 0 91m minimum vertical rise on the inside or outside of the house The through the wall installation i...

Page 12: ...connecting pipe must be as short and free of bends as possible and it must fit over not inside the outside air connection to the heater SPECiAL mOBiLE hOmE rEquirEmENTS WArNiNg DO NOT iNSTALL iN A SLEEPiNg rOOm CAuTiON ThE STruCTurAL iNTEgriTy OF ThE mOBiLE hOmE FLOOr WALL AND CEiLiNg rOOF muST BE mAiNTAiNED In addition to the previously detailed installation requirements mobile home installations...

Page 13: ... the room air fan will switch to its highest setting When this button is pushed again the room air fan will return to its original setting based on the Heat Level Advance setting D RESET TRIM Different size and quality pellet fuel may require adjustment of the 1 feed setting on the Heat Level Advance bar graph This is usually a one time adjustment based on the fuel you are using The RESET TRIM but...

Page 14: ... uP ChECK Remove burn pot making sure it is clean and none of the air holes are plugged Clean the firebox and then reinstall burn pot Clean door glass if necessary a dry cloth or paper towel is usually sufficient Never use abrasive cleaners on the glass or door Check fuel in the hopper and refill if necessary NOTE The 5520 Hopper can hold up to 120 lbs of pellets BuiLDiNg A FirE Never use a grate ...

Page 15: ...PH lights stay on for 10 minutes After the 10 minutes the 3 light on the bar graph will flash and the On Off light will go off To restart refill hopper and press Fuel Feed button until pellets begin to fall into burn pot Press On Off button rEFuELiNg The hopper and stove top will be hot during operation therefore you should always use some type of hand protection when refueling your stove Never pl...

Page 16: ...in the OPErATiON section of this owner s manu al HIGH LOW THERMOSTAT MODE uSE ThiS mODE ONLy iF yOu CONNECT A ThErmOSTAT When engaged in this mode the stove will automatically switch between two settings When warm enough it will switch to the 1 or low setting The room air blower will also slow to its low est speed The Heat Level Advance setting on the bar graph will stay where it was initially set...

Page 17: ...the entire system be professionally inspected cleaned and if necessary repaired To clean the chimney disconnect the vent from the stove iNTEriOr ChAmBErS Periodically remove and clean the burn pot and the area inside the burn pot housing In particular it is advisable to clean out the holes in the burn pot to remove any build up that may prevent air from moving through the burn pot freely Remove th...

Page 18: ...e exhaust and air intake systems for obstructions Clean and remove any fly ash from the exhaust venting system Clean any screens on the exhaust system and on the outside air intake pipe Turn all of the controls on and make sure that they are working properly This is also a good time to give the entire stove a good cleaning throughout SPriNg ShuTDOWN After the last burn in the spring remove any rem...

Page 19: ...3 The firebox is not properly sealed Make sure the door is closed and that the gasket is in good shape If the ash door has a latch make sure the ash door is properly latched and the gasket is sealing good If the stove has just a small hole for the ashes to fall through under the burnpot make sure the slider plate is in place to seal off the firebox floor 4 Vent pipe is incorrectly installed Check ...

Page 20: ...e shaft out of the stove After you have removed the shaft inspect it for bent flights burrs or broken welds Remove any foreign material that might have caused the jam Also check the auger tube for signs of damage such as burrs rough spots or grooves cut into the metal that could have caused a jam 8 The auger motor has failed Remove the auger motor from the auger shaft and try to run the unit If th...

Page 21: ...e board is bad SmOKE SmELL COmiNg BACK iNTO ThE hOmE Possible Causes Possible remedies unplug stove first when possible 1 There is a leak in the vent pipe system Inspect all vent pipe connections Make sure they are sealed with RTV silicone that has a temperature rating on 500 degree F or higher Also seal joints with UL 181 AP foil tape Also make sure the square to round adapter piece on the combus...

Page 22: ...auger tube for signs of damage such as burrs rough spots or grooves cut into the metal that could have caused a jam 5 Loose wire or connector Check all wires and connectors that connector to the auger motor high limit switch and the Molex connector 6 Bad control board If the fuse is good the wires and connectors check out good and the high limit switch did not trip test for power going to the auge...

Page 23: ...uit board malfunction Time the fuel feed light at each setting after the stove has completed the startup cycle Make sure the times match the auger timing chart If the auger motor runs constantly the board is bad 8 Combustion blower is not spinning fast enough Test the RPM on the blower after the blades have been cleaned The RPM should be approximately 3000 RPM 9 Bad Pellets Applies to GLASS SOOT S...

Page 24: ...24 Parts Diagram ...

Page 25: ...ining Ring 2 69514 Assy Bottom Bushing Includes items 26 24 25 1 26 891190 Bottom Bushing Plate 1 27 891180 Auger Cover 1 28 891161 Weld Bot Plate Retainer 1 29 891195 Bracket Drive Motor 1 30 891169 Hose Heater 3 in 31 80488 Drive Motor 1 32 83529 Hairpin 1 33 86628 Weldment Exhaust Duct 1 34 88117 Gasket Exhaust Duct 1 35 80473 Blower Exhaust 1 36 88100 Gasket Exhaust Blower 1 37 80610 Thermodis...

Page 26: ...7 88082 3 4 Round Rope Gasket 4 3 ft 8 88087 1 8 x 1 Window Gasket w Adhesive 2 5 ft 9 83903 Spring 1 10 83202 Machine Screw 10 24 x 3 8 Phillips Head 6 11 83278 Washer 7 32 ID x 1 2 OD x 3 64 Thk 3 12 83547 Washer 11 32 ID x 11 16 OD x 1 16 Thk 4 13 83546 Jam Nut 5 16 18 1 14 89284 Silicone Sealant Black 1 15 83338 Lock Nut 5 16 18 1 N S Not Shown Key Part No Description qty ...

Page 27: ...27 Wiring Diagram Exceptional Heat Outstanding Value BRECKWELL ...

Page 28: ...e full model number which is on The nameplaTe aTTached To The heaTer when ordering repair parTs always give The following infor maTion as shown in This lisT Exceptional Heat Outstanding Value BRECKWELL p o box 750 bridgeport al 35740 866 606 8444 www brecKwell com How to Order Repair Parts 1 The parT number 2 The parT descripTion 3 The model number _______________________ 4 The serial number _____...

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