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CONTENTS

Section  

Page No.

INTRODUCTION

1

PURPOSE OF MACHINE

2

MACHINE DIMENSIONS & SPECIFICATIONS

2

PARTS LOCATION DIAGRAMS

3 & 4

SAFE WORKING

5

Operator’s Personal Protective Equipment Required

5

Basic Woodchipping Safety

5

General Safety Matters - Do’s and Dont’s

6

Noise Test

7

OPERATING INSTRUCTIONS

8

Safe Transportation

8

Hitching onto the Tow Ball

8

Unhitching the Chipper

8

Delivery

9

Operator’s Personal Protective Equipment Required

9

Manual Controls

9

Auto Controls

10

Emergency Stopping

10

Daily Checks Before Starting

10

Engine Controls

10

Diesel Tank Indicator

10

Starting the Engine

10

Controlling the Engine Speed

10

Stopping the Engine

11

Before Using the Chipper

11

Starting to Chip

11

Discharge Controls

11

Chipping

12

Blockages

12

Hydraulic Oil Lever Indicator

12

SERVICE INSTRUCTIONS

13

Service Schedule

13

Engine Maintenance

14

Safe Maintenance

14

Spares

14

Battery Removal and Maintenance

14

Change Blades

15

Check Fittings

16

Check Hoses

16

Tension Drive Belt

16

Tension Hydraulic Pump Belts

16

Change Hydraulic Oil and Filter

17

Change Anvil

17

Sharpen the Roller Blades

18

Grease the Roller Box 

18

Grease the Discharge Flange

18

Greasing Rotor Bearings

18

Engine Manufacturer’s Handbook

18

Grease Prop Stand

18

WARRANTY STATEMENT

19

EC DECLARATION OF CONFORMITY CERTIFICATE

20

IDENTIFICATION PLATES

21

STICKERS

22 & 23

WIRING DIAGRAMS

24 - 26

CIRCUIT DIAGRAM

27

HYDRAULIC LAYOUT

28

PARTS LISTS

30 - 49

ISSUE 14

Summary of Contents for Entec 230DH

Page 1: ...gine Speed 10 Stopping the Engine 11 Before Using the Chipper 11 Starting to Chip 11 Discharge Controls 11 Chipping 12 Blockages 12 Hydraulic Oil Lever Indicator 12 SERVICE INSTRUCTIONS 13 Service Sch...

Page 2: ...tors are adequately trained for operating this machine especially with regard to safe working practices Entec s policy of constantly improving their products may involve major or minor changes to the...

Page 3: ...ood per hour 1700 mm DIMENSIONS 2630 mm 4500 mm with standard tow head 3800 mm with feed table folded 1975 mm PURPOSE OF MACHINE Engine Type VM 4 Cyl Diesel Maximum Power 58 KW 75 HP Cooling Method Ai...

Page 4: ...OCATOR 3 FEED FUNNEL fig 2 DISCHARGE TUBE DISCHARGE BUCKET SAFETY CONTROL BAR ROTOR HOUSING TOOL BOX FUEL TANK LIFTING EYE ENGINE GUARDS TOW HEAD ROLLER CONTROLS BUCKET ADJUSTMENT CONTROL AIR FILTER H...

Page 5: ...ig 3 HYDRAULIC TANK ROLLER BOX ROTOR ROTOR PULLEY HYDRAULIC PUMP BELT ADJUSTER HYDRAULIC PUMP FUEL FILTER AIR CLEANER ENGINE BELT TENSIONER DIP STICK OIL COOLER CONTROL PANEL BATTERY OIL FILTER OIL FI...

Page 6: ...pray and dust that can irritate the skin This may lead to respiratory problems or even cause serious poisoning Check the material to be chipped before you start Avoid confined spaces and use a facemas...

Page 7: ...ents refuelling or cleaning ALWAYS check machine has stopped rotating and remove chipper ignition key before maintenance of any kind or whenever the machine is to be left unattended ALWAYS check machi...

Page 8: ...prevent possible damage to hearing All persons within a 4 metre radius must also wear good quality ear protection fig 4 97 7 dB 99 5 dB 96 9 dB 98 4 dB R 4 metres Guaranteed Sound Power 122dB A 103 7...

Page 9: ...y clockwise so lowering the tow head onto the ball hitch RELEASE handle and continue to wind jockey wheel clockwise The tow head should snap into place on the ball hitch If it doesn t repeat previous...

Page 10: ...at surrounds the feed tray and side of the feed funnel The bar is spring loaded and connected to a switch that will interrupt the power to the rollers The switch is designed so that it only activates...

Page 11: ...e machine on firm level ground CHECK machine is well supported and cannot move CHECK prop stand is lowered and secure CHECK all guards are fitted and secure CHECK the discharge unit is in place and fa...

Page 12: ...NING AT FULL SPEED STOPPING THE ENGINE PUSH the blue button to reduce the engine speed to idle LEAVE the engine running for 1 minute TURN the power switch to position 0 The engine should stop after a...

Page 13: ...nd time consuming to clear AVOID THIS SITUATION WATCH THE DISCHARGE TUBE AT ALL TIMES CHIPPING Wood up to 230mm diameter can be fed into the feed funnel Put the butt end in first and engage it with th...

Page 14: ...ts bolts and fastenings making sure nothing has worked loose Tension main drive belts Grease discharge flange Grease prop stand Check battery electrolyte level Check for loose electrical wiring Replac...

Page 15: ...acement blades screws and chipper spares Failure to do so will result in the invalidation of the warranty and may result in damage to the chipper personal injury or even loss of life SPARES 14 ENGINE...

Page 16: ...he blade Withdraw them completely 13 Clean the blade pocket blade seat and blade bolts before reseating new blades The blades must not have any material underneath them when tightened If they are not...

Page 17: ...e tightened using a torque wrench to the settings listed below Size Pitch Head Length mm Detail Torque Ibft Torque Nm Blade Bolts M16 Fine 24mm Hex 74 Specialist 150 203 Rotor Housing Clamp Bolts M16...

Page 18: ...n and max lines marked on the tank about 40 litres 8 Replace the filter cup install a new filter element and replace the filter cap screw 9 Replace guard fig 14 1 2 3 WARNING This job is best carried...

Page 19: ...rol box and safety switch from the funnel 3 Using lifting equipment remove the feed funnel 4 Use an angle grinder to re create and edge The rollers may be turned by hand to access successive edges 5 I...

Page 20: ...ec instruction manual Performance of the required maintenance listed in your Entec instruction manual In the event of a failure the Entec authorised Timberwolf dealer is to be notified within 10 days...

Page 21: ...TIMBERWOLF 230DH 20...

Page 22: ...DH 21 ENTEC INDUSTRIES LTD IDENTIFICATION PLATES ENTEC UK STOWMARKET SUFFOLK IP14 5AY Date of Manuf Serial No Trailer Type Equip Fitted Gross Weight Nominal Pwr EXAMPLE EXAMPLE CE PLATE CHASSIS IDENTI...

Page 23: ...7 1662 ROLLER BOX GREASING POINTS GREASE DAILY No Stress 7 5 2 3 0 H x 2 1686 75 230 1863 TIMBERWOLF R P EL2601 ID1870 1870 x 2 PUSH TO STOP TURN TO RESET STOP 1157 WARNING FAILURE TO MAINTAIN BRAKE A...

Page 24: ...STANDING DIRECTLY IN FRONT OF FEED FUNNEL TO REDUCE EXPOSURE TO NOISE DUST AND RISK FROM EJECTED PARTICLES DO NOT USE THIS MACHINE WITHOUT THE DISCHARGE UNIT FITTED FAILURE TO COMPLY MAY RESULT IN SE...

Page 25: ...C 31 N O N C 15 Sensor Speed 41 Starter KEY TO WIRING B A B A D C RH Safety Switch R R O O B BL G W R W Alternator Temp Excitor Switch Fuel Solenoid N O Engine Services To WR2620 12 F E D B C A N C N...

Page 26: ...30 87 SP 9 SP 11 C SP 10 SP 14 No Stress 26 SCU 27 Safety 85 23 Forward 86 30 87 85 22 Sentry 86 30 87 Relay 85 21 Engine 86 30 87 Speed 85 Control 20 87 85 Engine 86 30 Safety Override SCU 86 30 87...

Page 27: ...6 7 8 A B C D 12 5 1 2 3 4 6 7 8 9 10 G Y W R R B B BL BL G B GY R R R R BL BL W BL BL R BL G G B P BR P BR O G W BL R B G G W G W G W G W G W G W BR R W R W R W P To WR2621 To WR2619 To WR2630 To WR...

Page 28: ...ON LIGHT N C N C FUSE 20 AMP ENGINE ROTOR EMERGENCY STOP HOUSING LIMIT SWITCH FORWARD SWITCH SOLENOID FAST IDLE N O N C N O SWITCH THROTTLE SOLENOID RELAY 85 86 87a 30 87 SCU 27 A B B BLACK BL BLUE B...

Page 29: ...HYDRAULIC LAYOUT 28 HY1717 MOTOR MOTOR PUMP TANK HY1718 HY1716 HY2687 HY2685 HY2686 FILTER HY1715 HY1715 BULKHEAD DCV...

Page 30: ......

Page 31: ...CHARGE 34 ROLLER BOX 35 FUNNEL 36 CONTROL BOX 37 GUARDS 38 HYDRAULICS 39 DRIVE TRAIN 40 TOWER 41 FUEL TANK 42 ENGINE PARTS 43 ENGINE BAY 44 CONTROL PANEL 45 LUBRICATION SYSTEM 46 SENSOR ASSEMBLY 47 ST...

Page 32: ...23 2551 Tool Box Brackets 2 24 2591 Tool Box 1 25 2636 Axle 1 26 2521 Spare Wheel Bracket 1 27 382 M10 30 Bolt 6 28 701 M10 A Washer 8 29 350 M8 25 Bolt 4 30 346 M8 20 Bolt 5 Item Part No Part Name Q...

Page 33: ...ount Plate 1 13 2698 Gas Strut 1 Item Part No Part Name Q ty 14 1692 Limit Switch 1 15 M4 35 Pan Pozi 2 16 M10 35 Bolt 16 17 701 M10 A Washer 32 18 052 M10 T Nyloc Nut 16 19 M12 140 Bolt 1 20 1511 M16...

Page 34: ...03 Shaft Nut 1 Item Part No Part Name Q ty 16 2546 Drive Adaptor 1 17 1525 M10 40 Finethread Capheads 6 18 M8 35 CSK Bolt 6 19 2760MS Rotor Side Bearing Cup 1 20 1862 Bearing 6308 1 21 1927 Bearing Wa...

Page 35: ...2 9 052 M10 T Nyloc Nut 2 10 2350S Control Link Arm 1 11 1687FS Discharge Clamp Plate 1 12 2239S Control Handle 1 13 2238S Friction Pad 1 14 2562S Discharge Clamp Plate 1 15 431 M12 40 Bolt 5 16 702...

Page 36: ...t 4 15 2116 Roller Box Spring 4 Item Part No Part Name Q ty 16 2555 Horizontal Anvil 1 17 2409 M16 80 Caphead 4 18 M20 70 Caphead 4 19 2474M Roller Box 1 20 2501M Bottom Roller 1 21 1512 M20 50 Bolt 4...

Page 37: ...1 8 704 M12 C Washer 2 9 2914F Feed Tray 1 10 439 M6 20 Bolt 8 11 709 M6 C Washer 18 12 437 M6 16 Bolt 2 13 2727 Actuator Bracket 1 14 321 M12 30 Bolt 2 Item Part No Part Name Q ty 15 1605 Stainless...

Page 38: ...ch 1 9 2796FS Finger Plate 2 10 2834 AV Mount 2 11 2804 Bush M10 Top Hat 4 Item Part No Part Name Q ty 12 2807 AV Mount 20 x 16 2 13 857 M5 A Washer 2 14 855 M5 10 Pan Pozi 2 15 M4 40 Pan Pozi 4 16 13...

Page 39: ...4 6 702 M12 A Washer 4 7 2527O Guard Support 1 8 2524O Non Drive Side Guard 1 Item Part No Part Name Q ty 9 2525O Non Engine Side Guard 1 10 052 M10 T Nyloc Nut 6 11 431 M12 40 Bolt 4 12 1644 M8 Anti...

Page 40: ...e Bottom Motor to Top Motor 3 8 1 Part No Part Name Q ty 15 163 Electric Valve 1 16 2689 Hose Bulkhead to Bottom Motor 3 8 1 17 828 Bulkhead Fittings 2 18 2692 Hose Bulkhead to DCV 3 8 1 19 2688 Hose...

Page 41: ...4 Tooth Trigger 1 4 2597 Trigger Spacer 3 5 2592 Rotor Pulley 355 1 6 2594 Engine Pulley 236 1 7 2595 Engine Pulley Taper Lock 1 Item Part No Part Name Q ty 8 2638 1 2 Stepped Key 1 9 994 Pump Belt 95...

Page 42: ...2 654 Rubber Grommit 2 3 839 M10 C Washer 6 4 1252 M10 50 Bolt 2 5 2536O Relay Panel 1 6 712 M8 C Washer 4 7 346 M8 20 Bolt 4 Item Part No Part Name Q ty 8 2537 Main Tower 1 9 392 M6 Plain Nut 4 10 St...

Page 43: ...Tank Cover 1 5 2609S Fuel Tank Pick Up Assy 1 6 2910FS Fuel Tank Neck 1 7 1252 M10 50 Bolt 2 8 839 M10 C Washer 4 Item Part No Part Name Q ty 9 052 M10 T Nyloc Nut 2 10 1063 5mm Rubber Strip 2 11 2584...

Page 44: ...Jubilee Clip 85 100mm 3 3 1968 900 Rubber Tube 1 4 346 M8 20 Bolt 2 5 711 M8 A Washer 12 6 481 M8 T Nyloc Nut 2 Item Part No Part Name Q ty 7 M8 12 Bolt 8 8 1969S Fitting Plate 1 9 1644 AV Mount 4 10...

Page 45: ...ng Screw 10 16 2656 Exhaust Down Pipe 1 17 046 M12 Plain Nut 6 Item Part No Part Name Q ty 18 704 M12 C Washer 12 19 M12 200 Stud 2 20 1910 Belt Tension Bracket 2 21 702 M12 A Washer 2 22 321 M12 30 B...

Page 46: ...ilter Unit Fitting Plate 1 14 2575B Air Filter Unit 1 Item Part No Part Name Q ty 15 2650 Engine Cowl Support 1 16 277 M12 25 Bolt 2 17 702 M12 A Washer 2 18 2616 Battery Cover 1 19 2581 Battery Retai...

Page 47: ...ounter 1 7 1500 Starter Momentary Switch 1 8 2628 8mm LED Yellow 1 Item Part No Part Name Q ty 9 2627 Emergency Stop OPTIONAL 1 10 1444 Silicon Covers 2 11 1260 MTE Momentary Switch Green 1 12 1261 MT...

Page 48: ...4 2710 Banjo Stem 2 5 2709 Banjo Body 2 6 2706 Top Bearing Final Feed 1280mm 1 Item Part No Part Name Q ty 7 2704 Bearing Side Slide Feed 1330mm 1 8 2705 Bottom Bearing Final Feed 410mm 1 9 1730 Grea...

Page 49: ...Item Part No Part Name Q ty 1 179 Rubber Grommit 2 2 2651 Remote Sensor Bracket 1 3 1904 Hose Clip 13 20mm 1 4 1759 Sensor Wabco Protector 1 5 1748F Sensor Wabco Extended Assy 1 Date Last Modified 29t...

Page 50: ...LWA 122 2997 1662 ROLLER BOX GREASING POINTS GREASE DAILY No Stress 7 5 2 3 0 H x 2 1686 75 230 1863 TIMBERWOLF R P EL2601 ID1870 1870 x 2 PUSH TO STOP TURN TO RESET STOP 1157 WARNING FAILURE TO MAIN...

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