Thermos 461320508 Product Manual Download

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THIS GRILL IS FOR OUTDOOR USE ONLY.

If you have questions or need assistance during assembly, please call

To insure your satisfaction and for follow-up service,

register your grill online at www.grillregistration.com

1-800-435-5194

461320508 • 80016479 • 11-22-07

CAUTION:

Read and follow all safety statements, assembly
instructions, and use and care directions before
attempting to assemble and cook.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

WARNING:

Failure to follow all manufacturer’s instructions could
result in serious personal injury and/or property
damage.

CAUTION:

Some parts may contain sharp edges – especially as
noted in the manual! Wear protective gloves if
necessary.

MODEL 461320508 • PRODUCT GUIDE

Summary of Contents for 461320508

Page 1: ...llow all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference WARNING Failure to follow all manufacturer s instructions could result in serious personal injury and or property damage CAUTION Some parts may contain sharp edges especially as noted i...

Page 2: ... defects or other reproductive harm Wash your hands after handling this product Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied A conversion kit must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFP...

Page 3: ...nstallation Safety Precautions 2 Safety Symbols 2 Use and Care 4 11 Parts List 12 Parts Diagram 13 Assembly 14 22 Troubleshooting 23 25 Warranty 26 Registration Card 27 461320508 3 To insure your satisfaction and for follow up service register your grill online at www grillregistration com ...

Page 4: ...gnite unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance D...

Page 5: ...ion fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each ...

Page 6: ...rclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas where bubbles are shown in picture below 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call for replacement parts Order new part...

Page 7: ...brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator befor...

Page 8: ...e between collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lock in position To check valves first push in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LOW position then turn back to position Valves sho...

Page 9: ...trode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates Correct burner to valve engagement CAUTION Storing Your Grill Clean cooking grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover g...

Page 10: ...y to kill bacteria Use a thermometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly For more information call USDA Meat and Poultry Hotline at 1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermometer ...

Page 11: ...rill Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinse with clean water It is important to remove any food particles or marinade from the stainless steel surface of your grill Most marinades are highly acidic and damage stainless steel DO NOT USE STEEL OR WIRE WOOL To clean polish and protect your stainless steel grill on a weekly basis ...

Page 12: ...14 982 D415 388 D416 164 D416 441 D416 441 D417 587 D422 516 D423 274 D423 876 D428 303 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 354 D447 384 D447 385 D447 909 D448 610 D448 614 D448 615 D448 616 D448 975 D449 492 D451 759 D456 202S D460 313 D461 359 and D504 048 Canada 87743 87744 92607 92608 and 1 316 424 Other Patents Pending Assembly instructions 2006 Key Qt...

Page 13: ...461320508 13 PARTS DIAGRAM Model No 461320508 N Q P P E O D O B G F HH A K V W EE I J L L M M GG X R U L M BB AA Y Z DD CC C T H FF S B B II JJ ...

Page 14: ...el No 461320508 1 Place legs as shown A Left leg assembly has large holes on ends of legs Hook tank exclusion wire into right and left leg assemblies B 1 Tank Exclusion Wire Match Holder Left Leg Assembly Right Leg Assembly B A ...

Page 15: ...rews and 1 4 20 flange nuts Place bottom shelf with cut out hole for LP cylinder next to legs with axle holes Attach to right and left leg assemblies with 1 4 1 4 20x1 1 2 Machine Screw Qty 4 1 4 20 Flange Nut Qty 4 Bottom Shelf ...

Page 16: ...crews 4 Turn assembly upside down Insert axle rod into wheel wheel busing legs and other wheel bushing and wheel Attach with a washer and hitch pin Push leg extenders into right legs 16 461320508 Cone side of wheel against leg 1 Hitch Pin Qty 1 Wheel Bushing Qty 2 8mm Flat Washer Qty 1 Front Panel Back of cart 8x3 8 Self Tap Screw Qty 6 ...

Page 17: ...rill head onto cart Carefully lower the grill head onto the cart Make sure the regulator hose is hanging outside the cart Attach with 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers Grill Head 7mm Lock Washer Qty 4 1 4 20x1 2 Machine Screw Qty 4 Back of cart 7mm Flat Washer Qty 4 ...

Page 18: ...e wall of shelf over support brackets on side of firebox A Inside firebox insert fiber washers and 1 4 20x1 2 screws as shown B Attach shelf with flange nuts on each side C A Back of cart B Right Side Shelf Fiber Washer Qty 4 1 4 20x1 2 Machine Screw Qty 4 1 4 20 Flange Nut Qty 4 8x3 8 Self Tap Screw Qty 2 ...

Page 19: ...ert fiber washers and 1 4 20x1 2 screws as shown B Attach sideburner shelf with flange nuts on each side C Attach fascia to firebox with 8x3 8 self tap screws D A Sideburner Shelf Back of cart B C D Fiber Washer Qty 4 1 4 20x1 2 Machine Screw Qty 4 1 4 20 Flange Nut Qty 4 8x3 8 Self Tap Screws Qty 2 Left Fascia ...

Page 20: ...ement Burner Tube Attach sideburner bezel and valve with screws A Place sideburner into shelf B Make sure valve is inside sideburner tube Attach sideburner with wing nut C Hook burner clip to sideburner tube and around manifold Attach sideburner ignitor wire D Press control knobs onto valve stems E Place grate onto sideburner shelf F Wing Nut Qty 1 C 8 32x3 8 Machine Screw Qty 1 E ...

Page 21: ...n Heat Tent Front of Firebox Place cooking grates onto grate rests Place swing away onto firebox as shown ush button onto ignitor module and turn right 1 4 turn to lock in place Remove push button on ignitor module Place AAA battery into electronic ignition with the negative side facing outward P Swing Away Cooking Grate 10 11 AAA Battery Back of button Turn 1 4 Correct position ...

Page 22: ...heck before attaching CAUTION Failure to install tank correctly may allow gas hose to be damaged in operation resulting in the risk of fire See Use and Care section to correctly Leak Test and perform the Burner Flame Check Hang grease cup clip from bottom of firebox and place grease cup into grease clip Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill w...

Page 23: ...e LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect fo...

Page 24: ...rryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Replace knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off ...

Page 25: ...f no sparks are generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect elect...

Page 26: ... United States or Canada 6 Pickup and delivery of your product 7 Repairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of your product 9 Shipping cost standard or expedited for warranty and replacement parts DISCLAIMER OF IMPLIED WARRANTIES LIMITATION OF REMEDIES Repair or replacement of defect parts is your exclusive remedy u...

Page 27: ...úmero telefónico Numéro de téléphone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre hôte com 2 E mail Address Dirección de correo electrónico Adresse électronique If you voluntarily provide us with your email address you give us permission to use your email address to send you offers that may interest you Si nos informa voluntariamente su dirección de corre...

Page 28: ...afety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spider webs Ensure valves are correctly installed in burner tubes Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames Perform leak test regularly Thank You for Your Purchase Cha...

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