Solowave F24920 Installation And Operating Instructions Manual Download | Manualshive

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INSTALLATION AND OPERATING INSTRUCTIONS

10-14 Hrs

Two person

assembly

Rev 09/28/2015

Table of Contents

Warnings and Safe Play Instructions. . . . . . . . . . pg. 2
Protective Surfacing Guidelines . . . . . . . . . . . . . . . pg. 3
Instructions for Proper Maintenance . . . . . . . . . pg. 4
About Our Wood – Limited Warranty . . . . . . . . . pg. 5
Keys to Assembly Success . . . . . . . . . . . . . . . . . . . . pg. 6
Metric Conversion Sheets . . . . . . . . . . . . . . . . . . pg. 7,8
Part ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 9
Step by Step Instruction . . . . . . . . . . . . . . .. . . pg. 17-77
Installation of I.D./Warning Plaque . . .. . . .Final Step

Solowave Design

375 Sligo Rd. West, PO Box 10
Mount Forest, ON Canada N0G 2L0

General Inquiries:

8:00am - 4:30pm EST
Toll Free:

1-877-966-3738

[email protected]

9404920

To reduce the risk of serious injury or death, you must read and

follow these instructions. Keep and refer to these instructions

often and give them to any future owner of this play system.

Manufacturer contact information provided below.
OBSTACLE FREE SAFETY ZONE -

27’5” x 27’

area requires Protective Surfacing. See page 3.

MAXIMUM VERTICAL FALL HEIGHT -

6’9”

CAPACITY -

13

Users Maximum, Ages

3

to

10

; Weight Limit

110 lbs. (49.9 kg)

per child.

RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches, nurseries, day cares

or parks.

WARNING

M E A D O W B R O O K – F 2 4 9 2 0

1
2
3
...
»

Summary of Contents for F24920

Page 1: ...N0G 2L0 General Inquiries 8 00am 4 30pm EST Toll Free 1 877 966 3738 support solowavedesign com 9404920 To reduce the risk of serious injury or death you must read and follow these instructions Keep and refer to these instructions often and give them to any future owner of this play system Manufacturer contact information provided below OBSTACLE FREE SAFETY ZONE 27 5 x 27 area requires Protective ...

Page 2: ...r use of equipment in a manner for which it was not intended Standing on or jumping from the roof elevated platforms swings climbers ladders or slide can be dangerous Do not allow children to swing empty rides or seats Do not allow children to go down slide head first or run up slide 2 SERIOUS HEAD INJURY HAZARD Installation over concrete asphalt dirt grass carpet and other hard surface creates a ...

Page 3: ...the correct depth on the play equipment support posts will help you to see when the material has settled and needs to be raked and or replenished Be sure to rake and evenly redistribute the surfacing in heavily used areas Do not install loose fill surfacing over hard surfaces such as concrete or asphalt Poured In Place Surfaces or Pre Manufactured Rubber Tiles You may be interested in using surfac...

Page 4: ... splinters and replace deteriorated wood members As with all wood some checking and small cracks in grain is normal Applying a water repellent or stain water based on a yearly basis is important maintenance to maintain maximum life and performance of the product Check the following at the beginning of the play season HARDWARE Inspect for tightness Must be firmly against but not crushing the wood D...

Page 5: ...oblem please call our consumer relations department for further assistance Complete and mail registration card to receive important product notifications and assure prompt warranty service 5 Year Limited Warranty Solowave Design warrants that this product is free from defect in materials and workmanship for a period of one year from the original date of purchase In addition lumber is warranted for...

Page 6: ...nto hole with hammer Insert the hex bolt through lock washer first then flat washer then hole Because the assemblies need to be squared do not completely tighten until instructed Pay close attention to diameter of the bolts 5 16 is slightly larger than 1 4 Note Wafer head bolts with blue lock tight or a bolt with a Ny Lok nut do NOT require a lock washer Once the assembly is tightened watch for ex...

Page 7: ...m 8mm For example HARDWARE LENGTH CHART inches vs millimetres 6 152 5 140 5 127 4 114 4 102 3 89 3 76 2 64 2 51 1 38 1 32 1 1 8 29 1 25 4 7 8 22 3 4 19 1 2 12 7 1 4 6mm Flat Washer 1 4 6mm Lock Washer 1 4 0 25 6mm Hex Bolt 1 4 6mm T Nut 5 16 31 8mm Lag Screw 5 16 8mm Flat Washer 1 4 0 25 6mm Lag Screw 1 4 6mm Flat Washer 5 16 8mm Flat Washer 5 16 8mm Lock Washer 5 16 31 8mm Hex Bolt 5 16 8mm T Nut...

Page 8: ...8 1 15 9 5 8 3 3 8 85 7 60 3 2 3 8 15 9 5 8 1505mm SOLO WAVE DESIGN WOOD PROFILES LENGTH CONVERSION For example 1 inch 25 4mm BOARD LENGTH 59 59 25 inches 59 25 inches x 25 4mm Dimensions in brackets mm represent millimetres 5 4 x 4 3 1 2 88 9 1 25 4 5 3 8 136 5 5 8 15 9 2 x 4 3 3 8 85 7 1 3 8 34 9 5 4 x 5 4 1 2 114 3 1 25 4 2 x 3 2 1 2 63 5 1 3 8 34 9 5 4 x 3 63 5 2 1 2 25 4 1 2 x 2 1 1 2 38 1 1 ...

Page 9: ...ound Box 2 3632606 2pc 2607 1 1 4 x 3 x 22 Diagonal Box 2 3632607 8pc 2609 1 x 5 x 40 5 8 Floor Board Box 2 3632609 1pc 2648 1 x 4 x 40 5 8 Floor Board Box 2 3632648 4pc 2617 1 1 4 x 2 1 4 x 37 1 2 Roof Support Box 2 3632617 2pc 2605 1 x 6 x 19 3 4 Access Board Box 2 3632605 3pc 2604 1 x 6 x 19 3 4 Rock Board B Box 2 3632604 2pc 2603 1 x 6 x 19 3 4 Rock Board A Box 2 3632603 2pc 0349 Rock Rail 2 x...

Page 10: ...l 1 x 42 x 87 Box 2 37632618 Part Identification Reduced Part Size Lower Window Insert 1 27 x 18 8 x 35 86 1 27 x 18 8 x 41 91 2pc Upper Window Insert Box 2 37632649 2655 Box 2 37632655 1pc 2649 1pc MOD 3 Pane Transom 2Pk Box 1 3320138 Short Half Wall 1 27 x 18 8 x 20 15 16 Box 2 37632649A 649A 2pc 1pc 2665 Half Wall Insert 1 4 x 20 x 38 8 Box 2 37632665 1pc 2622 End Panel Assembly 1 x 42 x 87 Box...

Page 11: ... TN2 5 16 T Nut 54503300 2pc S6 Pan Screw 12 x 1 52433610 Hardware Identification Actual Size 5pc FW0 3 16 Flat Washer 51103100 5pc S10 Pan Screw 8 x 1 52433510 10pc TN1 1 4 T Nut 54503200 66pc FW2 5 16 Flat Washer 51103300 15pc LW1 1 4 Lock Washer 51303200 77pc S2 Wood Screw 8 x 1 1 2 52043512 1pc D4 2 x 2 Robertson Driver Bit 9200014 8pc FW3 8 Flat Washer 51003500 28pc S11 Wood Screw 8 x 2 52043...

Page 12: ...3320 3pc G4 Hex Bolt 5 16 x 4 53703340 14pc G7 Hex Bolt 5 16 x 5 1 2 53703352 4pc H1 Hex Bolt 1 4 x 1 1 2 53703212 2pc H10 Hex Bolt 1 4 x 2 1 4 53703221 4pc H11 Hex Bolt 1 4 x 2 3 4 53703223 2pc G25 Hex Bolt 5 16 x 7 1 4 53703371 16pc WL5 Wafer Lag 1 4 x 2 1 2 52613222 7pc G21 Hex Bolt 5 16 x 3 3 4 53703333 3pc WB7 Wafer Bolt 5 16 x 3 53613330 ...

Page 13: ...8 5 8 3681578 Box 1 3 Tennon Dowel 1 1 8 x 15 7 8 578 2 Monkey Bracket 9200300 2 MB Mount Strap Green 9200140 1 Rebar Ground Stake 9290318 1 4 Lock Washer 1 4 Flat Washer 1 4 T Nut 2 Hex Bolt 1 4 x 2 53703220 H2 51303200 4 1 4 Lock Washer LW1 51103200 8 1 4 Flat Washer FW1 LS3 2 Lag Screw 1 4 x 3 1 4 Flat Washer 52213230 LS2 2 Lag Screw 1 4 x 2 1 2 1 4 Flat Washer 52213222 S2 2 Flat Head Screw 8 x...

Page 14: ...w Panel 2709 1x Magnetic Catch 1x Catch Plate Door Handle 9207713 Door Hinge 2x 9201713 Door Catch 2x 9207711 1x Door Hardware 3201710 1 Jamb Mount 2 PK 3206301 4pc S18 Wood Screw 6 x 1 52013910 16pc S13 Pan Screw 6 x 5 8 52413908 3pc S11 Wood Screw 8 x 2 52043520 17pc S0 Truss Screw 8 x 7 8 52933505 Part Identification Reduced Part Size Box 4 of 6 Hardware Identification Actual Part Size Box 4 of...

Page 15: ...e 3632683 2pc 2716 1 x 4 x 17 5 8 Counter Mid Top 3632716 1pc 2689 Gable Dormer Lt 1 x 14 6 x 22 37632689 1x Deluxe Kitchen Set 3320969 1x Sky Chalk Wall 3320217 1pc 2685 1 x 4 x 40 5 8 Counter Top 3632685 2pc 6136 1 x 2 x 12 9 16 Counter Brace 38046136 1pc 2687 1 x 4 x 40 5 8 Counter Back 3632687 1pc 2671 Back Small Roof 1 x 22 9 16 x 33 3 8 37632671 2pc 649A Short Half Wall 1 27 x 18 8 x 20 15 1...

Page 16: ...duced Part Size Box 6 of 6 2pc LW1 1 4 Lock Washer 51303200 2pc H11 Hex Bolt 1 4 x 2 3 4 53703223 1pc S4 Wood Screw 8 x 3 52043530 20pc TS Trim Screw 6 x 30mm 52953911 16pc S8 Pan Screw 12 x 3 4 52433603 2pc TN1 1 4 T Nut 54503200 21pc S0 Truss Screw 8 x 7 8 52933505 12pc S3 Wood Screw 8 x 2 1 2 52043522 9pc S10 Pan Screw 8 x 1 52433510 1pc 48 High Rail Slide 7310149 44pc S2 Wood Screw 8 x 1 1 2 5...

Page 17: ...this information if you contact the Consumer Relations Department Please refer to Page 6 for proper hardware assembly Each step indicates which bolts and or screws you will need for assembly as well as any flat washers lock washers t nuts or lock nuts A This is the time for you to inventory all your hardware wood and accessories referencing the parts identification sheets This will assist you with...

Page 18: ...2618 Front Back Panel to 2627 SW Wall Panel and 2627 SW Wall Panel to the back 2618 Front Back Panel with 4 WL5 1 4 x 2 1 2 Wafer Lags per side fig 2 1 2 2 and 2 3 2 x Front Back Panel 1 1 4 x 42 x 87 1 x SW Wall Panel 1 1 4 x 42 x 87 2618 2627 Fig 2 2 Wood Parts Fig 2 1 2618 2627 Flush Hardware 8 x 1 4 x 2 1 2 Wafer Lag WL5 Flush Notice front 2618 Front Back Panel overlaps 2627 SW Wall Panel WL5 ...

Page 19: ...ws for the Jamb Mounts Do not cover the 2 holes with Jamb Mounts WL5 x 4 per side 1 x End Panel Assembly 1 1 4 x 42 x 87 2 x Narrow Panel 1 1 4 x 22 x 87 Wood Parts 2622 Hardware 8 x 1 4 x 2 1 2 Wafer Lag WL5 Left Side Step 2 Frame Assembly Part 2 B Place 2622 End Panel Assembly between 2 2677 Narrow Panels noticing the panel orientations The tops and bottoms of the panels should be flush Make sur...

Page 20: ...then on the inside of the assembly tight to 2622 End Panel Assembly and flush to the bottom of the panels attach 1 2608 Floor Joist to 2677 Narrow Panel and 2618 End Panel Assembly on the front and back walls with 4 S11 8 x 2 Wood Screws per board fig 3 1 and 3 2 2 x Floor Joist 1 1 4 x 3 x 40 3 4 Wood Parts Hardware 2608 8 x 8 x2 Wood Screw 2618 2677 Tight both sides Fig 3 2 Front Back Fig 3 1 S1...

Page 21: ...82 Short Side Joist to 2618 End Panel Assembly with 1 H11 1 4 x 2 3 4 Hex Bolt with lock washer flat washer and t nut Bolt is installed from inside the assembly Make sure 2682 Short Side Joist is level and flush to the top of 2610 Side Joist then attach with 2 S3 8 x 2 1 2 Wood Screws fig 3 3 and 3 4 E Repeat C and D for the Front Wall fig 3 3 and 3 4 12 x 8 x 2 1 2 Wood Screw 6 x 1 4 x 2 3 4 Hex ...

Page 22: ...2683 F From inside the assembly flush to the top of the assembly attach 1 2683 Wall Tie to 2677 Narrow Panel and 2618 Front Back Panel on both the front and back walls with 5 S11 8 x 2 Wood Screws per board fig 3 5 Flush Step 3 Join Frame Assemblies Part 3 Front Back x 5 per board 2677 2677 2618 2618 Flush 2683 S11 ...

Page 23: ...Back Panel on both the front and back walls using 2 Flat Panel Brackets per wall in the places shown with 4 S8 12 x 3 4 Pan Screws per bracket fig 3 6 and 3 7 16 x 12 x 3 4 Pan Screw Hardware S8 Other Parts 4 x Flat Panel Bracket Flat Panel Bracket S8 x 4 per bracket Inside View x 2 per wall Fig 3 6 Fig 3 7 Front Back 2677 2618 2677 2618 ...

Page 24: ... 5 8 down from the top of boards then attach 2681 Long Floor Joist to each panel with 2 S4 8 x 3 Wood Screws per end fig 4 1 4 2 and 4 3 Step 4 Floor Assembly Part 1 1 x Long Floor Joist 1 1 4 x 3 x 62 5 8 2681 Fig 4 2 Wood Parts Fig 4 1 2681 2627 2681 Top View Fig 4 3 Hardware 4 x 8 x 3 Wood Screw x 2 per side S4 2681 5 8 2622 and S4 S4 2627 2622 2622 S4 ...

Page 25: ...oist and each 2610 Side Joist and 2682 Short Side Joist with 5 S2 8 x 1 1 2 Wood Screws per board fig 4 4 and 4 5 Step 4 Floor Assembly Part 2 1 x Floor Board 1 x 4 x 40 5 8 13 x Floor Board 1 x 5 x 40 5 8 2648 Wood Parts Fig 4 4 2627 Fig 4 5 2622 S2 Hardware Panel removed for clarity 2681 2610 2648 2609 70 x 8 x 1 1 2 Wood Screw S2 x 5 per board 2610 2609 2609 Top View 2610 2610 2682 2682 hidden ...

Page 26: ... 2606 SW Grounds to be flush to the bottom of 2627 SW Wall Panel fig 5 1 and 5 2 B Pre drill pilot hole with a 3 16 drill bit then attach each 2607 Diagonal to 2627 SW Wall Panel with 1 LS3 1 4 x 3 Lag Screw with flat washer per board checking that they remain flush to outside edge fig 5 1 and 5 2 C Make sure bottom of each 2606 SW Ground is flush to bottom of 2627 SW Wall Panel then attach with 2...

Page 27: ...s shown in fig 6 3 IT IS IMPORTANT THAT THIS BOLT IS ATTACHED IT WILL MINIMIZE CHECKING OF WOOD D Attach Big Backyard Plaque to centre of 2614 Engineered Beam over top of t nut using 4 S18 6 x 1 Wood Screws fig 6 4 12 x 5 16 x 5 1 2 Hex Bolt 5 16 flat washer x 2 5 16 lock nut 2 x 5 16 x 3 3 4 Hex Bolt 5 16 flat washer x 2 5 16 lock nut 1 x 5 16 x 3 Wafer Bolt 5 16 flat washer 5 16 t nut 4 x 6 x 1 ...

Page 28: ...washer and t nut Tighten all bolts fig 7 1 C Install 2 WB7 5 16 x 3 Wafer Bolts with flat washer and t nut in the top bolt holes in 2615 SW Upright as shown in fig 7 1 IT IS IMPORTANT THAT THESE BOLTS ARE ATTACHED THEY WILL MINIMIZE CHECKING OF WOOD Hardware Wood Parts 5 16 T Nut 5 16 Flat Washer 2 x 5 16 x 5 1 2 Hex Bolt 5 16 lock washer 5 16 flat washer 5 16 t nut 3 x 5 16 x 4 Hex Bolt 5 16 lock...

Page 29: ...e specific for left and right side and attach with 5 G21 5 16 x 3 3 4 Hex Bolts with 2 flat washers and 1 lock nut fig 8 1 and 8 2 Hardware 5 x 5 16 x 3 3 4 Hex Bolt 5 16 flat washer x 2 5 16 lock nut Other Parts 2 x Beam Bracket Left Right G21 5 16 Flat Washer Swing End Assembly Beam Bracket 5 16 Lock Nut Swing Beam Assembly Swing Beam Assembly Swing End Assembly G21 Fig 8 1 Fig 8 2 ...

Page 30: ... Panel make sure assembly is level then attach from inside the fort assembly into each L Beam Bracket with 4 G8 5 16 x 2 Hex Bolts with 2 flat washers and 1 lock nut fig 9 1 5 16 Flat Washer 4 x 5 16 x 2 Hex Bolt 5 16 flat washer x 2 5 16 lock nut 5 16 Lock Nut G8 Hardware L Beam Bracket Swing Assembly Fig 9 1 2627 G8 ...

Page 31: ...mering stakes into the ground as this could cause the washer to break off B Attach ground stakes using 1 S7 12 x 2 Pan Screw per ground stake fig 10 2 and 10 3 C After driving stakes into the ground check for sharp edges caused by the impact of the hammer Smooth any sharp edges from impact area and touch up with outdoor paint Step 10 Install Ground Stakes MOVE FORT TO FINAL LOCATION PRIOR TO STAKI...

Page 32: ...nt fig 11 2 11 3 11 4 and 11 6 Step 11 Install Upper and Lower Jambs Details SHEET 1 OF 9 A SIZE DWG NO REV SCALE 1 50 WEIGHT Pre drill using 3 16 drill bit for 1 4 x 2 Lags Use 8 x 7 8 Truss screws for the Jamb Mounts Do not cover the 2 holes with Jamb Mounts 17 17 17 17 Do not cover holes with Jamb Mount 2601 2602 Jamb Mount S0 x 4 per Jamb Mount Jamb Mount S0 x 4 per Jamb Mount 2601 2602 Centre...

Page 33: ...ck Panel using 9 S0 8 x 7 8 Truss Screws per insert fig 12 1 12 2 and 12 3 B In the places shown in fig 12 1 and 12 2 on the Front of the assembly install 1 649A Short Half Wall in the lower opening of 2618 Front Back Panel and 2 MOD 3 Pane Transoms in 2618 Front Back Panel using 4 S0 8 x 7 8 Truss Screws per insert fig 12 1 12 2 12 4 and 12 5 30 x 8 x 7 8 Truss Screw 1 x Upper Window Insert 1 27 ...

Page 34: ... and Wall Inserts Part 2 Left Side Tight S0 Inside View C In the places shown in fig 12 7 on the Left Side of the assembly install 2 649A Short Half Walls in the upper openings of 2622 End Panel Assembly and 1 2665 Half Wall Insert in the lower opening using 4 S0 8 x 7 8 Truss Screws per insert fig 12 6 12 7 12 8 and 12 9 12 x 8 x 7 8 Truss Screw 2 x Short Half Wall 1 27 x 18 8 x 20 15 16 1 x Half...

Page 35: ...nel and 2618 Front Back Panel using 9 S0 8 x 7 8 Truss Screws per insert fig 12 10 12 11 and 12 12 E In the opening shown in fig 12 10 and 12 11 on the Back of the assembly install 1 649A Short Half Wall to 2618 Front Back Panel using 4 S0 8 x 7 8 Truss Screws fig 12 10 12 11 and 12 13 31 x 8 x 7 8 Truss Screw 1 x Upper Window Insert 1 27 x 18 8 x 35 86 2 x Lower Window Insert 1 27 x 18 8 x 41 91 ...

Page 36: ...onnect with the Clock Screw fig 13 1 B On the Front of the Assembly place Clock Assembly centred under window of 2655 Upper Window Insert then with a helper attach through insert and into each 2717 Clock Block with 4 S2 8 x 1 1 2 Wood Screw 2 per block fig 13 2 13 3 and 13 4 Do not over tighten screws 1 x Base Clock 1 x Clock Subset 1 x Clock Adapter 1 x Hour Hand 1 x Minute Hand 1 x Clock Screw O...

Page 37: ...sing 4 S2 8 x 1 1 2 Wood Screws per board Placing them as shown in fig 14 1 this will prevent rocks from forming a straight line Make sure the boards are evenly spaced and do not exceed 2 3 8 between boards E Place 1 rock on each 2603 Rock Board A and 2604 Rock Board B fig 14 2 and attach using 1 PB2 1 4 x 1 1 4 Pan Bolt with lock washer flat washer and barrel nut and 1 S10 8 x 1 Pan Screw per roc...

Page 38: ...Rails Hardware Wood Parts Step 15 Attach Rock Wall Assembly to Fort Part 1 A On the Front of the assembly place Rock Wall Assembly centred in 2618 Front Back Panel opening and flush as shown in fig 15 1 Attach 0349 Rock Rails to the panel using 4 S11 8 x 2 Wood Screws fig 15 2 and 15 3 B Attach 1 2605 Access Board to top of Rock Wall Assembly flush to top of 0349 Rock Rail using 4 S2 8 x 1 1 2 Woo...

Page 39: ... Fort Part 2 Hardware 1 x 12 x 2 Pan Screw 1 x Rebar Ground Stake Other Parts Rebar Ground Stake 0349 S7 S7 13 In Ground C Drive 1 Rebar Ground Stake 13 into the ground against outside 0349 Rock Rail then attach with 1 S7 12 x 2 Pan Screw Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off fig 15 5 and 15 6 D After driving stake into t...

Page 40: ...Table Top 5 4 x 5 x 39 5 8 Wood Parts A Place 2612 Table Support flush to the notched out ends of 2611 Table Top and attach with 4 S7 12 x 2 Pan Screws as shown in fig 16 1 B Place Table Top Assembly tight in the opening of 2622 End Panel Assembly tight to top of 2665 Half Wall Insert then attach 2612 Table Support to the panel with 2 S3 8 x 2 1 2 Wood Screws fig 16 2 and 16 3 4 x 12 x 2 Pan Screw...

Page 41: ...t the fort centred on 2622 End Panel Assembly fig 17 2 make sure the Cafe Canopy is smooth and tight then attach to the panel with 1 S5 8 x 1 2 Pan Screw with 8 flat washer measure 1 1 2 down from the first screw then attach a second screw and washer Follow measurements as shown in fig 17 3 for remaining screws and washers Measurements must be exact C Hold the Cafe Canopy Frame against the panel a...

Page 42: ...attach with 4 S10 8 x 1 Pan Screws from the inside and 1 S10 8 x 1 Pan Screw from the outside fig 18 1 18 2 18 3 and 18 4 Step 18 Attach Sky Chalk Wall to Fort Fig 18 2 Fig 18 1 Fig 18 4 Fig 18 3 Outside View Inside View Inside View Outside View Hardware Tight Tight 5 x 8 x 1 Pan Screw S10 Other Parts 1 x Sky Chalk Wall S10 Sky Chalk Wall S10 Sky Chalk Wall Sky Chalk Wall 2622 2622 2622 2622 2611 ...

Page 43: ...n the centre of the 2618 Front Back Panel opening at the front of the fort pre drill with a 1 8 drill bit then attach slide to fort through the panel using 3 S7 12 x 2 Pan Screws fig 19 1 19 2 and 19 3 Hardware Other Parts Fig 19 3 Slide 3 x 12 x 2 Pan Screw S7 1 x Slide sold separately A24912 2618 Fig 19 2 S7 Slide 2618 SHEET 2 OF 2 REV A DWG NO SIZE WEIGHT TRU F24920 Step 10 SCALE 1 50 S7 ...

Page 44: ...m of 2687 Counter Back fig 20 1 B Place the remaining 2 5736 Counter Joists centred over the pilot holes in the middle of 2687 Counter Back and flush to the top of the board then attach in the top holes with 1 S2 8 x 1 1 2 Wood Screw per joist fig 20 1 Wood Parts Hardware 4 x 8 x 1 1 2 Wood Screw S2 1 x Counter Back 1 x 4 x 40 5 8 4 x Counter Joist 1 x 2 x 8 1 4 2687 5736 Notice hole locations 573...

Page 45: ...de of 2627 SW Wall Panel place Counter Assembly so the top of 2687 Counter Back is flush to the top of the opening then attach with 5 S2 8 x 1 1 2 Wood Screws fig 20 2 and 20 3 Step 20 Counter Assembly Part 2 Hardware 5 x 8 x 1 1 2 Wood Screw S2 2627 Fig 20 2 Flush Fig 20 3 2687 2627 Inside View Outside View Front Back Front Back S2 ...

Page 46: ...ace flush to the front and outside edge of each outer 5736 Counter Joist and tight to 2627 SW Wall Panel then attach with 2 S3 8 x 2 1 2 Wood Screws per brace fig 20 4 and 20 5 Step 20 Counter Assembly Part 3 Wood Parts Hardware 4 x 8 x 2 1 2 Wood Screw S3 2 x Counter Brace 1 x 2 x 12 9 16 6136 S3 Flush Fig 20 4 Fig 20 5 6136 5736 2627 2627 5736 5736 6136 6136 ...

Page 47: ...ts are centred over the pilot holes Measure 5 8 down from the top of 2686 Counter Front on both ends and attach to the 5736 Counter Joists with 4 S2 8 X 1 1 2 Wood Screws fig 20 6 Step 20 Counter Assembly Part 4 Wood Parts 4 x 8 x 1 1 2 Wood Screw S2 1 x Counter Front 5 8 x 2 3 4 x 40 5 8 2686 Fig 20 6 5736 5736 5 8 2686 S2 Flush Hardware ...

Page 48: ...oard fig 20 7 H Tight to 2685 Counter Top and centred over the middle 2 5736 Counter Joists with ends flush to the outside edges attach 2 2716 Counter Mid Tops with 4 TS 6 x 30 mm Trim Screws per board fig 20 7 I Attach 2685 Counter Top to 2627 SW Wall Panel with 2 TS 6 x 30 mm Trim Screws per board fig 20 8 Hardware Wood Parts 2 x Counter Mid Top 1 x 4 x 17 5 8 1 x Counter Top 1 x 4 x 40 5 8 2 x ...

Page 49: ...Place Faucet and 2 Sink Knobs in opening of Sink and attach Sink Knobs with included hardware fig 20 9 Important Use a hand held screw driver and DO NOT over tighten Other Parts Faucet Sink Knob Sink Knob 1 x Sink 2 x Sink Knobs 1 x Faucet Included hardware Fig 20 9 ...

Page 50: ...ardware to the bottom of the Sink and Stove to secure in place fig 20 10 and 20 11 Important Use a hand held screw driver and DO NOT over tighten Note To remove the Sink or Stove loosen screw 1 4 turn then twist Mount Clips Other Parts 1 x Stove 8 x Mount Clip Mount Clip with hardware Mount Clip Sink Stove Mount Clip with hardware Included Screw Fig 20 10 Fig 20 11 ...

Page 51: ...he opening of 2627 SW Wall Panel above the counter attach Utensil Shelf with 2 S5 8 x 1 2 Pan Screws as shown in fig 21 1 and 21 2 B Attach Pot Pan and Spatula to the Utensil Shelf fig 21 2 and 21 3 Hardware Other Parts 1 x Utensil Shelf 1 x Pot 1 x Pan 1 x Spatula Utensil Shelf Centred Step 21 Attach Utensil Shelf Fig 21 1 Fig 21 3 2627 2627 2 x 8 x 1 2 Pan Screw S5 S5 Fig 21 2 2627 ...

Page 52: ...18 6 x 1 Wood Screws fig 22 1 B On the inside of 2709 Door Window Panel measure 22 up from the bottom and attach 1 Door Handle using 2 S13 6 x 5 8 Pan Screws fig 22 1 Fig 22 1 Step 22 Attach Door Components Part 1 Hardware Other Parts 1 x Door Handle 1 x Catch Plate Catch Plate Door Handle Inside View S18 S13 1 x Door Window Panel 1 1 4 x 15 3 4 x 40 3 4 Wood Parts 2709 15 S13 2709 Flush 22 S18 ...

Page 53: ...Pan Screws fig 22 2 D On the opposite side of the Door Handle measure 5 8 from the top and bottom of 2709 Door Window Panel attach 2 Door Hinges on the outside using 3 S13 6 x 5 8 Pan Screws per Hinge fig 22 2 and 22 4 Note Hinge stops must be tight to 2709 Door Window Panel fig 22 3 8 x 6 x 5 8 Pan Screw S13 Other Parts 1 x Door Handle 2 x Door Hinge Top View S13 Door Handle Step 22 Attach Door C...

Page 54: ...the opening of 2677 Narrow Panel measure 5 8 up from the bottom of the opening and maximum 5 8 from the inside edge of the panel and attach the remaining side of the hinges using 3 S13 6 x 5 8 Pan Screws per hinge fig 23 1 23 2 and 23 3 6 x 6 x 5 8 Pan Screw S13 5 8 5 8 Fig 23 2 Fig 23 1 Door Hinge 2677 Outside View 2677 A DWG NO SIZE WEIGHT TRU F24920 Step 12 SHEET SCALE 1 50 Fig 23 3 S13 Front ...

Page 55: ...er tighten B On the inside of the assembly attach 2715 Door Stop to 2677 Narrow Panel with 3 S11 8 x 2 Wood Screws making sure 2715 Door Stop overhangs the panel by 1 1 4 and is in position to receive the Catch Plate fig 24 2 and 24 3 1 x Door Stop 5 4 x 3 x 10 2715 2 x 6 x 1 Wood Screw 3 x 8 x 2 Wood Screw S18 S11 Other Parts 1 x Magnetic Catch 2715 2715 1 1 4 Magnetic Catch S11 Fig 24 1 Fig 24 2...

Page 56: ...1 8 x 15 7 8 Dowels into both 1564 MK Rail Longs as shown in fig 25 1 Note the pilot holes in one of the 1564 MK Rail Long are on the bottom of the board B Make sure shoulder of dowel is against each rail before pre drilling pilot holes Drill 1 8 pilot holes through the rails and into the dowels to prevent splitting fig 25 2 Wood Parts Hardware 6 x 8 x 2 1 2 Wood Screw 3 x Tennon Dowel 1 1 8 x 15 ...

Page 57: ...each 1367 Post MK with 1 LS2 1 4 x 2 1 2 Lag Screw with flat washer per diagonal Once lag screws are installed tighten all bolts from Steps D E fig 26 3 A Insert 1 858 1 1 8 x 18 5 8 Dowel into 2 1367 Post MK as shown in fig 26 1 B Make sure shoulder of dowel is against each post before pre drilling pilot holes Drill 1 8 pilot holes through the posts and into the dowel to prevent splitting fig 26 ...

Page 58: ...2 B Attach MK Bracket to both 1367 Post MKs with 2 S6 12 x 1 Pan Screws per bracket fig 27 2 Fig 27 2 Fig 27 1 Hole to edge Step 27 Connect Monkey Bar Assemblies 1 1 4 MK Bracket Hardware 2 x 5 16 x 3 Hex Bolt 5 16 lock washer 5 16 flat washer 5 16 t nut 8 x 12 x 1 Pan Screws 1367 1367 5 16 Flat Washer 5 16 Lock Washer 5 16 T Nut S6 G10 x 4 Other Parts 2 x MK Bracket Note Pre drill all holes using...

Page 59: ...ll pilot holes using a 1 8 drill bit before installing the lag screws A On the Back of the assembly in the opening of 2618 Front Back panel as shown in fig 28 1 and 28 2 measure 18 from the bottom of the opening on both sides then with a MB Mount Strap attach both 1564 MK Rail Longs to fort using 1 LS3 1 4 x 3 Lag Screw with flat washer in the centre hole and 2 S6 12 x 1 Pan Screws in the 2 end ho...

Page 60: ...1 x Rebar Ground Stake Other Parts Rebar Ground Stake 1367 S7 S7 13 In Ground A Drive 1 Rebar Ground Stake 13 into the ground against 1367 Post MK then attach with 1 S7 12 x 2 Pan Screw Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off fig 29 1 and 29 2 D After driving stake into the ground check for sharp edges caused by the impact ...

Page 61: ... S4 8 x 3 Wood Screw Repeat this step so there are 2 Roof Support Assemblies fig 30 1 B Attach 1 2680 Roof Support to a second 2680 Roof Support at peak using 1 S4 8 x 3 Wood Screw There is 1 Small Roof Support Assembly fig 30 2 S4 Large Roof Supports Fig 30 1 Fig 30 2 2680 2617 4 x Roof Support 1 1 4 x 2 1 4 x 37 1 2 2 x Roof Support 1 1 4 x 2 1 4 x 34 1 16 S4 Small Roof Support S4 2680 2617 S4 ...

Page 62: ...dge of the outside slats attach 1 Narrow Angle Bracket per slat with 2 S0 8 x 7 8 Truss Screws per bracket fig 31 1 and 31 2 B Attach the third Narrow Angle Bracket centred on the middle slat with 2 S0 8 x 7 8 Truss Screws fig 31 1 and 31 3 Step 31 Large Roof Assembly Part 1 Other Parts 3 x Narrow Angle Bracket 6 x 8 x 7 8 Truss Screw x 2 x 2 per bracket Narrow Angle Bracket Flush Flush Flush Cent...

Page 63: ...lush with the ends of the roof panels Attach with 6 S11 8 x 2 Wood Screws fig 31 4 D Attach the second Roof Support Assembly on the opposite side peaks to meet and ends are flush with 6 S11 8 x 2 Wood Screws fig 31 4 Step 31 Large Roof Assembly Part 2 12 x 8 x 2 Wood Screw S11 Flush Flush S11 S11 Flush Flush Large Roof Support Assembly Large Roof Support Assembly ...

Page 64: ...x 1 2 Pan Screws Repeat for other side 4 x 8 x 1 2 Pan Screw Hardware Fig 32 2 2617 S5 Fig 32 1 Step 32 Attach Sky Gable A Attach 1 Sky Gable to the inside of the 2617 Roof Supports on one side of the Large Roof Assembly with 4 S5 8 x 1 2 Pan Screws fig 32 1 and 32 2 Other Parts 1 x Sky Gable Sky Gable Large Roof Assembly S5 S5 2617 Sky Gable ...

Page 65: ...all Roof Support Assembly against one side so the peaks meet and the ends of the roof supports are flush with the ends of the roof panels Attach with 6 S11 8 x 2 Wood Screws fig 33 1 C Attach 1 Sky Gable to the inside of the 2680 Roof Supports with 4 S5 8 x 1 2 Pan Screws fig 33 2 Step 33 Small Roof Assembly 6 x 8 x 2 Wood Screw 4 x 8 x 7 8 Truss Screw 4 x 8 x 1 2 Pan Screw S11 2671 2671 2672 Flus...

Page 66: ... RT and 2689 Gable Dormer LT with 1 Narrow Angle Bracket using 2 S5 8 x 1 2 Pan Screws fig 34 1 and 34 2 6 x 8 x 1 2 Pan Screw S5 Other Parts Sky Gable Hardware Fig 34 1 S5 2689 2699 1 x Gable Dormer LT 1 1 4 x 14 6 x 22 1 x Gable Dormer RT 1 1 4 x 14 6 x 22 Wood Parts 2689 2699 SCALE 1 50 WEIGHT A DWG NO SIZE Use 6 8 x 1 2 Pan Screws to attach Sky Chalkwall 2689 2699 S5 Narrow Angle Bracket Fig 3...

Page 67: ...e panel over the middle inside slat then attach with 2 S11 8 x 2 Wood Screws Make sure the screws go into the siding and the slats fig 35 1 B Place completed Gable Dormer Assembly over 2688 Dormer Cleat and attach with 2 S11 8 x 2 Wood Screws fig 35 2 and 35 3 Hardware Fig 35 1 1 x Dormer Cleat 1 1 4 x 3 x 12 3 4 Wood Parts 2688 4 x 8 x 2 Wood Screw S11 S11 5th Siding Fig 35 2 Fig 35 3 2688 S11 S1...

Page 68: ...n the right hand side measure overhang so it is 4 7 8 then attach with 2 S11 8 x 2 Wood Screws and 1 S4 8 x 3 Wood Screw fig 36 1 36 2 and 36 3 B Repeat Step A for 1 2647 Roof End Left fig 36 1 36 2 and 36 3 Step 36 Attach Roof Ends Part 1 S11 S4 Flush Flush 4 7 8 Overhang 2646 2622 2618 Front Back S11 S4 2647 S11 S4 Fig 36 3 Top View 2646 4 7 8 Overhang 2618 2646 2647 2646 2647 Swing Wall Fig 36 ...

Page 69: ...panel on the right hand side measure overhang so it is 2 5 8 then attach with 3 S11 8 x 2 Wood Screws fig 36 5 36 5 and 36 6 D Repeat Step C for 1 2647 Roof End Left fig 36 4 36 5 and 36 6 Step 36 Attach Roof Ends Part 2 S11 Flush Flush 2 5 8 Overhang 2646 2622 2618 Front Back S11 2647 Fig 36 6 Top View 2646 2 5 8 Overhang 2618 2647 2646 2647 Swing Wall Fig 36 4 Left Side 2684 2684 2677 2677 S11 2...

Page 70: ...Roof End Left and 1 1 4 down from the top of the panel pre drill with a 3 16 drill bit then place 1 2684 Mid Roof End centred over the pilot hole and flush to the top of the panel and attach from the inside with 1 S4 8 x 3 Wood Screw and from the outside with 1 S3 8 x 2 1 2 Wood Screws fig 36 7 and 36 9 Step 36 Attach Roof Ends Part 3 Flush Flush 2622 2618 Front Back Fig 36 9 2677 2618 2647 2646 2...

Page 71: ...er the Back side of the fort Guide the Roof Assembly onto the fort so all four 2617 Roof Supports sit flush to the front and outside edges of 2646 Roof End and 2647 Roof End Left fig 37 1 B Attach 2617 Roof Supports to 2646 Roof End and 2647 Roof End Left with 1 S3 8 x 2 1 2 Wood Screw per support fig 37 1 Step 37 Attach Roof Assemblies to Fort Part 1 Hardware S3 S3 Flush Flush 2646 ...

Page 72: ...e fort so it slides under the Large Roof Assembly and the 2617 Roof Supports sit tight to the siding on the Small Roof Assembly fig 37 2 D Attach Small Roof Assembly to Large Roof Assembly from inside with 3 S2 8 x 1 1 2 Wood Screws per side Screws to go into 2617 Roof Supports fig 37 3 Large Roof Assembly 2617 x 3 per side 1 not shown in image Tight Small Roof Assembly Tight Flush Step 37 Attach ...

Page 73: ...oof Ends with 1 S3 8 x 2 1 2 Wood Screw per support fig 37 4 and 37 5 F Attach 2680 Roof Supports to 2646 Roof End and 2647 Roof End Left with 1 S3 8 x 2 1 2 Wood Screw per support fig 37 4 and 37 5 Hardware 4 x 8 x 2 1 2 Wood Screw 2647 2680 2617 S3 Each Side 2684 2617 2646 2647 2680 x 2 per side 2684 Fig 37 4 Fig 37 5 S3 ...

Page 74: ...Attach Flags Other Parts 2 x Flag Hardware 4 x 8 x 1 Pan Screw S10 Flag x 2 per Flag A Place 2 Flags on Front of the assembly on 2677 Narrow Panel and 2618 Front Back Panel as shown below and attach with 2 S10 8 x 1 Pan Screws per flag fig 38 1 and 38 2 Fig 38 1 S10 Panel Front Fig 38 2 2618 2677 ...

Page 75: ...39 3 B Make sure assembly is level then secure with 2 H1 1 4 x 1 1 2 Hex Bolts with lock washer flat washer and t nut per side fig 39 4 C Tighten the top screws in all 4 Bench Legs fig 39 4 4 x 1 4 x 1 1 2 Hex Bolt 1 4 lock washer 1 4 flat washer 1 4 t nut H1 Wood Parts 1 4 lock washer 1 4 flat washer 1 4 t nut Tighten these screws all 4 legs Bench Legs H1 Bench Legs Fig 39 2 Fig 39 3 ...

Page 76: ... Space Glider Handle to the Space Glider Body using 1 G25 5 16 x 7 1 4 Hex Bolt with 2 flat washers and 1 lock nut Repeat for the second Space Glider Handle fig 40 1 B Install 2 Glider Rope with Chains into each Space Glider Handle using 2 5 16 Flat Washers and 1 Lock Nut per rope fig 40 1 Other Parts Hardware 2 x Space Glider Handle 1 x Space Glider Body 1 x Glider Rope and Chain pkg of 4 2 x 5 1...

Page 77: ...Links with an adjustable wrench fig 41 1 and 41 2 Warning Check entire play centre for bolts protruding beyond t nuts Use extra washers to eliminate this condition Step 41 Attach Belt Swings and Glider Space Glider Belt Swings Other Parts 2 x Belt Swings Fig 41 1 Fig 41 2 Tighten Clip using adjustable wrench Quick Link ...

Page 78: ...rew Hardware Big Backyard I D Plaque A Attach Big Backyard I D Plaque to a location on your set that is easily seen and read by a supervising adult using 4 S5 8 x 1 2 Pan Screws as shown below ATTACH THIS WARNING I D PLAQUE TO THIS LOCATION ON YOUR PLAY EQUIPMENT This provides warnings concerning safety and important contact information A Tracking Number is provided to allow you to get critical in...

Page 79: ...79 support solowavedesign com NOTES NOTES ...

Page 80: ...is product for ease of assembly Excellent Very Good Average Below Average Poor How would you rate our instructions Excellent Very Good Average Below Average Poor How would you rate the quality of packaging Excellent Very Good Average Below Average Poor Would you recommend the purchase of our products to friends and family Yes No Comments MM DD YY MAIL TO Solowave DesignTM 375 Sligo Road W Mount Fo...

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