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© CASWA Pty Ltd – 2014 

 

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HOISTNET GATEWAY 

 

Model HNG100, Version 1+ 

 

 

 

 

 

 

 

 

 

 

 

 

Installation and User Manual

 

Revision 02 – December 2018 

© CASWA Pty Ltd – 2014 

 

 

 

Summary of Contents for HNG100

Page 1: ... CASWA Pty Ltd 2014 1 Page HOISTNET GATEWAY Model HNG100 Version 1 Installation and User Manual Revision 02 December 2018 CASWA Pty Ltd 2014 ...

Page 2: ...COMMISSIONING DETAILS 7 4 1 Installing and Launching the FSU Application 7 4 1 1 FSU Program Installation 7 4 1 2 Installing the FSU application 8 4 1 3 Launching the application 8 4 2 Connecting to the Device 8 4 3 Checking for Firmware 9 4 4 HoistNet GateWay Configuration Screen 11 4 4 1 Setting the ID 11 4 4 2 Setting Changing the HoistNet Inputs 11 4 5 Configuring Analog Outputs 13 4 6 Configu...

Page 3: ...HoistNet devices and outputting the load via two fully isolated sinking or sourcing 4 20mA channels and or a programmable RS485 serial interface 2 SPECIFICATIONS 2 1 Physical Specifications Overall length mm 115 Overall width mm 100 Overall height mm 23 Weight kg 0 12 Mounting 30mm DIN Rail Figure 1 Case Dimensions ...

Page 4: ...igital outputs 2000 V Vheadroom Voltage drop across analog output 3 5 8 VDC Allowable operating temperature 25 85 Note1 C Note1 Extended operation at maximum temperature will reduce the life the device 2 3 Communication Specifications Communications between the device and a host is usually via a Bluetooth radio link The Bluetooth device name will be set to the Crane ID the PIN is 0000 For more det...

Page 5: ...gether securely c terminals are secure d terminal numbering is as per the following diagram NB As each block of 4 terminals can be removed for installation it is important that they be reinstalled in the positions shown Terminal Function Notes 1 0V 2 24 240V AC DC 3 Tare 1 Connect to 0V to tare 4 Tare 2 5 4 20mA Chan 2 6 No Connection 7 4 20mA Chan 2 8 No Connection 9 4 20mA Chan 1 10 4 2mA Chan 1...

Page 6: ...ing Analog Outputs The Analog Outputs are fully isolated and can be wired up as either sourcing See Figure 3 or sinking outputs See Figure 4 Figure 3 Connecting the Analog Outputs as Sourcing Outputs Figure 4 Connecting the Analog Outputs as Sinking Outputs ...

Page 7: ...eceiver 4 COMMISSIONING DETAILS HoistNet GateWay is designed to be commissioned using a laptop computer You will need a CASWA LINK 2 Bluetooth Modem and the Field Service Utility FSU software application loaded on a laptop 4 1 Installing and Launching the FSU Application 4 1 1 FSU Program Installation Ensure that your computer is switched on connected to the internet and that the minimum required ...

Page 8: ...program icon 4 2 Connecting to the Device The FSU will scan for Bluetooth enabled devices This process takes approximately 10 seconds when complete a list of all Sole Digital devices within range will be displayed The HoistNet GateWay icon looks like this If the desired HoistNet GateWay unit is not found ensure it is powered up and press to repeat the search NB The Bluetooth link between the Lapto...

Page 9: ...ght click on the Hoistnet Gateway Icon within the FSU discovery screen and choose manage firmware A new window will open The FSU will establish a connection check what version of firmware is currently on the HoistNet GateWay and show you a selection of newer versions of firmware that are available If there are no new firmware versions available there will be no selections available to pick ...

Page 10: ...isible Click the Apply Firmware button to begin the firmware update A progress bar will begin showing how far along the firmware update is When its complete it will show a pop up message DO NOT switch off the computer or remove the LINK2 modem until this is complete doing so may leave the HoistNet GateWay in an unrecoverable state ...

Page 11: ...and their connection status Current firmware version operating on the device A link to this user document 4 4 1 Setting the ID To set the ID of the device commonly the Crane ID click on the General button to return to the first screen Type in the desired Crane identification in the ID field This must be 18 characters or less 4 4 2 Setting Changing the HoistNet Inputs HoistNet GateWay devices obtai...

Page 12: ...close and you will be returned to the General Configuration Screen The bound device will now be shown in the first Bound to field and will indicate that its status has changed to Online NB You will need to ensure that the originating HoistNet load signal has been calibrated correctly and is powered on If you want to bind the second input repeat the process by pressing the lower button To unbind a ...

Page 13: ...brate the first 4 20mA output press the Analog 1 tab to bring up the following screen The Hoistnet load in kg and respective mA output is shown at the top of the screen The percentage of the 4 20mA output range being utilised is shown in the signal bar To configure the 0kg signal level enter the expected mA level in the top Output field Enter the mA tonne in the lower Output field If you are using...

Page 14: ... the speed from the Baud selection box This must match the speed set on the device that will be using the RS485 information 5 ROUTINE MAINTENANCE There is no routine maintenance for this device 6 TROUBLESHOOTING Fault Cause Fix Unable to connect to GateWay unit from FSU GateWay or FSU are busy Power cycle the crane Incorrect wiring Check that wiring is as per section 3 2 Check that removable termi...

Page 15: ...y in current loop No current in analog output loop Reverse polarity Check the wiring to the Gateway APPENDIX A FSU SYSTEM REQUIREMENTS The minimum requirements for operating CASWA s Field Service Utility FSU and Link 2 Bluetooth modem are Laptop computer running Windows XP SP3 or later One Spare USB port Microsoft NET framework 3 5 ...

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