SifWeld Evolution Aerotech TS200ACDC Operation Manual Download

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Operation Manual

www.sifweld.com

Peters House

The Orbital Centre

Icknield Way

Letchworth Garden City

Hertfordshire

SG6 1ET
Tel. +44 (0)

45 130 7757

Approved

TIG

MMA

TSXE1T200ACP

SifWeld Evolution TS200ACDC

Summary of Contents for Evolution Aerotech TS200ACDC

Page 1: ...Operation Manual www sifweld com Peters House The Orbital Centre Icknield Way Letchworth Garden City Hertfordshire SG6 1ET Tel 44 0 345 130 7757 Approved TIG MMA TSXE1T200ACP SifWeld Evolution TS200ACDC ...

Page 2: ...has been used in the design EN60974 1 Arc welding equipment Part 1 Welding power sources EN60974 10 Arc welding equipment Part 10 Electromagnetic Compatibility EMC requirements Additional information restrictive use Class A equipment intended for use in locations other than residential By signing this document the undersigned declares as manufacturer or the manufacturer s authorised representative...

Page 3: ... as damp environments wearing wet clothing and metal structures Try to avoid welding in cramped or restricted positions Ensure that the equipment is well maintained Repair or replace damaged or defective parts immediately Carry out any regular main tenance in accordance with the manufacturer s instructions Safety against fumes and welding gases Locate the equipment in a well ventilated position Ke...

Page 4: ...r the cutting welding area Remove all ﬂammable and combustible materials from the cutting welding zone and surrounding areas Do not cut weld fuel and lubricant containers even if empty These must be carefully cleaned before they can be cut welded Always allow the cut welded material to cool before touching it or placing it in contact with combustible or ﬂammable material Do not work in atmospheres...

Page 5: ...ment that has reached its end of life must be collected separately and returned to an environmentally compatible recycling facility Handling of Compressed gas cylinders and regulators All cylinders and pressure regulators used in welding operations should be handled with care Never allow the electrode electrode holder or any other electrically hot parts to touch a cylinder Keep your head and face ...

Page 6: ...Machine 10 2 Control Panels 11 2 1 MMA Display 12 2 2 HF Lift TIG Display 13 2 3 Pulse TIG Display 14 2 4 TIG SPOT Display 15 2 5 JOB Programme 15 3 Installation 18 3 1 Wireless Foot Pedal 22 3 2 Pedal switch Control 23 4 Operation 24 5 Troubleshooting 25 6 Maintenance 26 7 Warranty 27 Contents ...

Page 7: ...onsult an authorised SifWeld dealer or visit the SifWeld web site at www sifweld com The specifications presented in this manual are subject to change without prior notice Important notes Items in the manual that require particular attention in order to minimise damage and personal harm are indicated with the NOTE notation Read these sections carefully and follow their instructions Disclaimer Whil...

Page 8: ...y saving and welder input voltage Input voltage works with single phase 110V 230V Fully adjustable Cleaning and Welding current levels on the Negative and Positive parts of the AC Square Wave Lift TIG and HF Start Modes Adjustable arc force hot start anti stick control for greater control and ease of use when MMA welding Electronic HF TIG arc ignition system for contamination free and easy arc sta...

Page 9: ...TS200ACDC Power source 1 110V 10 50 60Hz Max no load voltage V Pulse Frequency HZ Pulse Width Range Efficiency 0 99 32 0 34 5 74 5 0 5 999 5 95 80 TIG 1 230V 10 50 60Hz 19 8 21 3 30 8 60 160A TIG MMA MMA 36 0 3 5 3 8 4 5 4 9 6 6 4 0 10 160 10 130 10 200 0 1 2 0 0 0 10 0 Circuit breaker Protection class JD03 A1 30A IP21S AF AC DC TIG MMA AC DC 39 3 28 5 4 3 7 1 65 9 74 8 65 9 66 65 9 0 10 30 130A 6...

Page 10: ...achine Front View Power Source Front Panel Layout 1 Positive output 2 Negative output 3 Aero socket 4 Shield gas connector 5 Power source switch Rear View 5 Power source switch 6 Power source input 7 Shield gas input joint ...

Page 11: ...is not pressed within 3s the selection will be automatically removed 10 Function B key 11 Parameters select adjust knob Denotes more detailed explanation of function to follow 1 Welding mode key Press it to select MMA HF TIG Lift TIG welding mode 2 Output waveform key 3 Trigger mode selecting key Press it to select 2T or 4T trigger mode 4 Welding function key Press it to select the opening or clos...

Page 12: ...It displays welding current during welding operation otherwise show current selected 7 Welding voltage display It displays welding voltage 1 Welding mode key Press it to enter MMA welding mode 2 Out waveform key Press it to select DC output or AC Square wave output 3 Parameter A key Press it to select Hot start Setting range 0 10 4 Parameter B key Press it to select Arc force Setting range 0 10 5 ...

Page 13: ...no Spot function in Lift TIG welding mode and AC mode 5 Parameter A key Press it to select AC Balance Setting range 5 to 5 2 2 HF LIFT TIG Display 1 Welding mode key Press it to enter HF TIG or Lift TIG welding mode 2 Output waveform key Press it to select DC output or AC wave output 3 Trigger mode key Press it to select 2T or 4T trigger mode 4 Welding function key Press it to select No Pulse Puls...

Page 14: ...rrent It is 5 to 100 of the main welding current but less than Peak current 3 Pulse frequency 0 5 999Hz 4 Pulse width 5 95 6 Parameter B key Press it to select AC Frequency Setting range 50 250Hz 7 Function A key Press it to select Pre gas time Start arc current and Up slope time 8 Function A key Press it to select Down slope time End arc current and Post gas time 9 Parameters select adjust knob P...

Page 15: ...e INSTALLATION OPERATION 1 3 2 5 TIG Spot display introduction 1 Current display 10 200A 2 Ton display 0 1 1 0s 3 Toff display off 10 0s 3 2 6 JOB Program introduction 1 Welding mode display Here are selected welding states 2 Parameters display Here are all selected parameters values 3 JOB number A total 1 10 JOB numbers can store or call the selected parameters by JOB key 4 Load Delete display Pr...

Page 16: ...current will drop in accordance with the selected down slope time 6 t3 t4 The current drops to the minimum welding current from the setting current Iw or Ib and then arc is turned off 7 t4 t5 Post gas time after the arc is turned off You can adjust it 0 0 10s through turnning the knob on the front panel 8 t5 Electromagnetic gas valve turned off the shield gas stops to flow and welding is finished ...

Page 17: ... Iw or Ib the upslope time can be adjusted 6 t3 t4 Welding process During this period the gun switch is loosen Note Select the pulsed output the base current and welding current will be outputted alternately otherwise output the setting value of welding current 7 t4 Press the torch switch again the welding current will drop in accordance with the selected down slope time 8 t4 t5 The output current...

Page 18: ...able Details of the machine requirements can be found on the rating plate of the machine or in the technical parameters shown in the manual The equipment should be connected by a suitably qualiﬁed competent person Always ensure the equipment has a proper grounding Never connect the machine to the mains supply with the panels removed Output connections In general when using manual arc welding elect...

Page 19: ...ile the earth lead work piece is connected to the negative socket this is known as DCEP However various electrodes require a different polarity for optimum results and careful attention should be paid to the polarity refer to the electrode manufacturer s information for the correct polarity DCEP Electrode connected to output socket DCEN Electrode connected to output socket MMA DC Choosing the conn...

Page 20: ...thout cooling device and the water pipe is not needed for the air cooling mode 7 Connect the power cable of welding machine with the output switch in electric box on site Turn on the power switch 8 Carefully open the valve of the gas cylinder set the required gas flow rate 9 Select Lift TIG or HF TIG on the front panel 10 Set torch operation 2T 4T When 2T operation is selected press trigger Gas st...

Page 21: ... machines in the same Socket Pin Function 1 Not connected 2 Not connected 3 Not connected 4 Not connected 5 Not connected 6 The button of UP input 7 The button of DOWN input 8 Trigger Switch Input 9 Trigger Switch Input 10 Not connected 11 The button of UP DOWN input 12 Not connected Remote Control Socket Tungsten Diameter mm DC Current Amps Torch Negative 2 Thoriated AC Current Amps Un Balanced w...

Page 22: ...ds it will automatically go into sleep mode 8 Only front Panel Control is active when wireless remote control or foot pedal is in sleep mode Any operation on the wireless remote control panel or foot pedal will wake it up and resumes control of the machine How to remove the control function of Foot Pedal box on welding machine On off switch 1 Ensure the welding power supply is switched off 2 Press...

Page 23: ...l can t use and only 2T can be selected When use the adjustment knob of max welding current beside the pedal can set the max current you want Socket Pin Function 1 Be shorted with 2 Connected to the 12 pin aero socket on the front panel Adjustment knob of welding current Adjustment knob of max welding current Part No 4 801RM 009 Socket Pin Function 1 2 3 4 5 6 7 8 9 10 11 12 Be shorted with 2 Be s...

Page 24: ...for steel Use a smaller diameter wire for thin base metals For thicker materials use a larger wire diameter and larger machine check the recommended welding capability of your machine As a guide refer to the Welding Wire Thickness Chart below 0 6 Material Thickness Recommended Wire Diameters 0 8mm 0 9mm 1 0mm 0 8 1 0 1 2 1 2mm 1 6mm 2 0mm 2 5mm 3 0mm 4 0mm 5 0mm 6 0mm 8 0mm 10 0mm 14 0mm 18 0mm 22...

Page 25: ... E30 E31 E40 E41 Over heating Program default Phase loss N A No gas Under voltage Over voltage Over current Wire feeder over load Button fault on operating panel when switch on the machine Other faults on operating panel when switch on the machine Torch fault when switch on the machine Torch fault during normal working process Cutting torch disconnection N A Connection problem between wire feeder ...

Page 26: ...or of the machine and the fan grills net of any dust and stains for example with a soft brush and vacuum cleaner Do not use pressurised air The stain may become compressed into the grooves of the coolers Do not use a pressure washing device 2 Check the electrical connections of the machine Clean any oxidised connections and tighten the loosened ones Check for the right tension before you start rep...

Page 27: ...scope of the warranty Any warranty repair must be performed by Weldability Sif or an Authorised SifWeld Service Centre The customer is responsible for all shipping costs and risk associated with items that are returned covered under warranty Weldability Sif may opt to refund the purchase price less any costs and depreciation due to use and wear Faults defects found under warranty should be reporte...

Page 28: ...28 www sifweld com Peters House The Orbital Centre Icknield Way Letchworth Garden City Hertfordshire SG6 1ET Tel 44 0 345 130 7757 Fax 44 0 800 970 7757 Email sales weldability sif com www sifweld com ...

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