SCHUNK GSW-B-AGE Assembly And Operating Manual Download | Manualshive

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Translation of th original manual

Assembly and Operating Manual
GSW-B-AGE

Compensation unit with shank interface

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Summary of Contents for GSW-B-AGE

Page 1: ...Translation of th original manual Assembly and Operating Manual GSW B AGE Compensation unit with shank interface ...

Page 2: ...ions for the purpose of technical improvement Document number 389555 Version 03 00 01 07 2020 en SCHUNK GmbH Co KG All rights reserved Dear Customer thank you for trusting our products and our family owned company the leading technology supplier of robots and production machines Our team is always available to answer any questions on this product and other solutions Ask us questions and challenge ...

Page 3: ...ification 9 2 7 Personal protective equipment 10 2 8 Notes on safe operation 10 2 9 Transport 11 2 10 Malfunctions 11 2 11 Disposal 11 2 12 Fundamental dangers 12 2 12 1 Protection during handling and assembly 12 2 12 2 Protection during commissioning and operation 13 2 12 3 Protection against dangerous movements 13 2 12 4 Protection against electric shock 14 3 Technical data 15 4 Assembly 16 4 1 ...

Page 4: ...26 6 1 Notes 26 6 2 Maintenance interval 26 6 3 Lubricants Lubrication points 26 6 4 Disassemble product 26 6 5 Servicing and assembling the product 27 6 6 Seal kit 27 6 7 Assembly drawing 28 7 Translation of original declaration of incorporation 29 8 Annex to Declaration of Incorporation 30 ...

Page 5: ...his manual Illustrations in this manual are provided for basic understanding and may differ from the actual product design In addition to these instructions the documents listed under Applicable documents 6 are applicable 1 1 1 Presentation of Warning Labels To make risks clear the following signal words and symbols are used for safety notes DANGER Danger for persons Non observance will inevitably...

Page 6: ...0 GSW B AGE 150 GSW B AGE 220 GSW B AGE 600 1 2 Warranty If the product is used as intended the warranty is valid for 24 months from the ex works delivery date under the following conditions Observe the specified maintenance and lubrication intervals Observe the ambient conditions and operating conditions Parts touching the workpiece and wear parts are not included in the warranty 1 3 Scope of del...

Page 7: ... 80 PZ PGN plus P 80 AS IS 9938313 AGSW B AGE 80 PZ PZN plus 80 AS IS 9660092 AGSW B AGE 100 PZ PGN plus 100 AS IS 9951593 AGSW B AGE 100 PZ PGN plus P 100 AS IS 9966101 AGSW B AGE 100 PZ PZN plus 100 AS IS 9955450 1 3 1 Accessories kit Content of the accessory pack 2 x Cylindrical pin DIN 6325 Ø4m6x16 ID No of the accessory pack Accessory pack for ID number GSW B AGE 50 100 5522401 1 4 Accessorie...

Page 8: ...lied with The product is intended for industrial and industry oriented use Appropriate use of the product includes compliance with all instructions in this manual CAUTION The use of the GSW B AGE in conjunction with a heat shrink toolholder is classed as improper use The manufacturer assumes no liability for any resulting damage 2 2 Not intended use It is not intended use if the product is used fo...

Page 9: ...performed by qualified personnel Before working with the product the personnel must have read and understood the complete assembly and operating manual Observe the national safety regulations and rules and general safety instructions The following personal qualifications are necessary for the various activities related to the product Trained electrician Due to their technical training knowledge an...

Page 10: ...goggles when handling hazardous substances Wear close fitting protective clothing and also wear long hair in a hairnet when dealing with moving components 2 8 Notes on safe operation Incorrect handling of the personnel Incorrect handling and assembly may impair the product s safety and cause serious injuries and considerable material damage Avoid any manner of working that may interfere with the f...

Page 11: ...avior in case of malfunctions Immediately remove the product from operation and report the malfunction to the responsible departments persons Order appropriately trained personnel to rectify the malfunction Do not recommission the product until the malfunction has been rectified Test the product after a malfunction to establish whether it still functions properly and no increased risks have arisen...

Page 12: ...roduct during operation 2 12 1 Protection during handling and assembly Incorrect handling and assembly Incorrect handling and assembly may impair the product s safety and cause serious injuries and considerable material damage Have all work carried out by appropriately qualified personnel For all work secure the product against accidental operation Observe the relevant accident prevention rules Us...

Page 13: ... to avert danger Until the installed monitors become effective it must be assumed that the drive movement is faulty with its action being dependent on the control unit and the current operating condition of the drive Perform maintenance work modifications and attachments outside the danger zone defined by the movement range To avoid accidents and or material damage human access to the movement ran...

Page 14: ...ock reaction leading to injuries The operator must ensure that all components and assembly groups are included in the local potential equalisation in accordance with the applicable regulations While paying attention to the actual conditions of the working environment the potential equalisation must be implemented by a specialist electrician according to the applicable regulations The effectiveness...

Page 15: ... Min Max 10 90 IP rating 40 Noise emission dB A 70 Operating data for media connection Pressure medium Compressed air compressed air quality according to ISO 8573 1 7 4 4 Nominal working pressure bar Compressed air Machine cooling water 6 40 Min max operating pressure bar Compressed air Machine cooling water 4 8 20 50 More technical data is included in the catalog data sheet Whichever is the lates...

Page 16: ...GSW B AGE to toolholder CAUTION The customer must orient the GSW B AGE in the toolholder NOTE Never use a shrink fit chuck Assembly options Ø Check if the O rings 165 are insert in the shank If necessary insert the O rings 165 Ø Clamp the module with the shank or via the clamping surface 1 into the toolholder ...

Page 17: ... TENDO The TENDO toolholder clamps the shank of the GSW B AGE using distributed clamping clamping principle hydraulic expansion toolholder Toolholder with WELDON mount Sectional view of GSW B AGE clamped in the WELDON mount The shank of the GSW B AGE is clamped in the clamping face 1 using the set screw 2 of the toolholder with WELDON mount ...

Page 18: ...ine coolant is carried out by the machine spindle If compressed air is used On machines without check valve Use screw plug 150 On machines with check valve Replace screw plug 150 by throttle 151 If machine coolant is used The screw plug 150 must be replaced by the throttle 151 Only open the required compressed air connections to the GSW B AGE and at the SCHUNK gripper For hose free direct connecti...

Page 19: ... with spring force the connection 2 or 4 on the GSW BAGE and the bottom connection a on the gripper must be opened The connection A on the gripper is to be closed with the locking screw gripper accessory pack and connection B on the gripper is to be closed with the sound absorber 154 When a SCHUNK gripper with IS is used IS the gripper opens with spring force the connection 1 or 3 on the GSW B AGE...

Page 20: ...ure connections before fastening the gripper to the mounting surface Pressure supply 18 SCHUNK Parallel Gripper PGN plus PGN plus P Assembly of SCHUNK parallel grippers shown as an example on PGN plus The adapter plate GSW B 2 is not included in the scope of delivery Maximum depth of engagement of the customer s mounting screws 1 ...

Page 21: ...agement from locating surface mm 8 9 9 11 Max tightening torque Nm 2 1 5 3 5 3 11 0 included in the scope of delivery of the product Assembly of PGN plus P Mounting PGN plus P 50 64 80 100 Mounting screw M3 x 35 M4 x 40 M4 x 40 M5 x 55 Mounting screw according to standard DIN EN ISO 4762 Amount 4 4 4 4 Max depth of engagement from locating surface mm 8 9 9 11 Max tightening torque Nm 2 1 5 3 5 3 1...

Page 22: ...d in the scope of delivery Maximum depth of engagement of the customer s mounting screws 1 Assembly of PZN plus Mounting PZN plus 50 64 80 100 Mounting screw M3 x 40 M5 x 50 M6 x 55 M6 x 70 Mounting screw according to standard DIN EN ISO 4762 Amount 3 3 3 3 Max depth of engagement from locating surface mm 8 9 9 11 Max tightening torque Nm 0 94 11 0 18 0 18 0 included in the scope of delivery of th...

Page 23: ...technical data for the suitable sensors see assembly and operating manual and catalog datasheet The assembly and operating manual and catalog datasheet are included in the scope of delivery for the sensors and are available at schunk com Information on handling sensors is available at schunk com or from SCHUNK contact persons 4 4 1 Overview of sensors Designation Reed switch RMS Radio system RSS F...

Page 24: ...0 GSW B AGE Assembly and Operating Manual en 389555 4 4 2 Mounting kit for radio sensor system RSS For suitable transmitter module see catalog Attachment of RSS to GSW B AGE 1 Transmitter module RSS 2 Mounting kit RSS ...

Page 25: ...oes not move Possible cause Corrective action The required air connections are closed Open the required air connections Compressed air lines switched Check compressed air lines Unused air connections open Close unused air connections The machine is equipped with a check valve Use throttle Pressure supply 18 ...

Page 26: ... lubricant intervals accordingly Interval Mio cycles 2 6 3 Lubricants Lubrication points SCHUNK recommends the lubricants listed During maintenance treat all greased areas with lubricant Thinly apply lubricant with a lint free cloth Lubricant point Lubricant All seals Renolit HLT 2 6 4 Disassemble product Position of the item numbers Assembly drawing 28 WARNING Risk of injury due to spring forces ...

Page 27: ...Replace all wear parts seals Position of the wearing parts Assembly drawing 28 Seal kit Seal kit 27 Assembly Assembly takes place in the opposite order to disassembly Observe the following Unless otherwise specified secure all screws and nuts with Loctite no 243 and tighten with the appropriate tightening torque 6 6 Seal kit Content of the sealing kit 1 bellows 1 gasket 1 O ring DIN 3771 6 0 1 0 2...

Page 28: ...Assembly drawing The following figure is an example image It serves for illustration and assignment of the spare parts Variations are possible depending on size and variant Wearing part replace during maintenance Included in the seal kit Seal kit can only be ordered completely ...

Page 29: ...pensation unit with shank interface GSW B AGE ID number 308435 308436 3038437 308439 The partly completed machine may not be put into operation until conformity of the machine into which the partly completed machine is to be installed with the provisions of the Machinery Directive 2006 42 EC is confirmed Applied harmonized standards especially EN ISO 12100 2010 Safety of machinery General principl...

Page 30: ... 1 Essential Requirements 1 1 1 Definitions X 1 1 2 Principles of safety integration X 1 1 3 Materials and products X 1 1 4 Lighting X 1 1 5 Design of machinery to facilitate its handling X 1 1 6 Ergonomics X 1 1 7 Operating positions X 1 1 8 Seating X 1 2 Control Systems 1 2 1 Safety and reliability of control systems X 1 2 2 Control devices X 1 2 3 Starting X 1 2 4 Stopping X 1 2 4 1 Normal stop...

Page 31: ...1 4 2 2 Interlocking movable guards X 1 4 2 3 Adjustable guards restricting access X 1 4 3 Special requirements for protective devices X 1 5 Risks due to other hazards 1 5 1 Electricity supply X 1 5 2 Static electricity X 1 5 3 Energy supply other than electricity X 1 5 4 Errors of fitting X 1 5 5 Extreme temperatures X 1 5 6 Fire X 1 5 7 Explosion X 1 5 8 Noise X 1 5 9 Vibrations X 1 5 10 Radiati...

Page 32: ...requirements for certain categories of machinery X 2 1 Foodstuffs machinery and machinery for cosmetics or pharmaceutical products X 2 2 Portable hand held and or guided machinery X 2 2 1 Portable fixing and other impact machinery X 2 3 Machinery for working wood and material with similar physical characteristics X 3 Supplementary essential health and safety requirements to offset hazards due to t...

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