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ENERGY AND SANITARY SYSTEMS

ON-ROOF ATTACHMENT 
FLAT COLLECTOR HELIOSTAR

®

INSTALLATION INSTRUCTIONS

Summary of Contents for HELIOSTAR

Page 1: ...ENERGY AND SANITARY SYSTEMS ON ROOF ATTACHMENT FLAT COLLECTOR HELIOSTAR INSTALLATION INSTRUCTIONS ...

Page 2: ... must be annealed Therefore always push strongly against the 1 2 thread connection when tightening Non compliance can result in damage of the collector The metal pipelines of the solar circuit must be connected through a green yellow conduc tor of min 16 mm2 Cu H07 V respectively R with the main potential adjustment rail If a lightning protection installation is available the collectors can be lin...

Page 3: ...0 m 2 40 m 1 1 2 m 4 80 m 0 8 m 1 1 2 m 1 1 2 m 1 1 2 m 6 00 m 0 8 m 1 1 2 m 1 1 2 m 1 1 2 m 1 1 2 m 0 8 m 1 1 2 m 1 1 2 m 1 82 m 1 82 m 1 82 m 1 82 m 1 82 m 1 36 m 1 36 m 1 36 m 1 36 m 1 36 m 3 60 m 1 16 m 1 0 1 2 m 0 8 1 0 m 2 40 m 1 0 1 2 m 1 0 1 2 m 6 m 4 80 m 3 60 m 1 36 m 1 36 m 1 36 m 1 36 m 1 36 m 0 8 1 0 m 0 8 1 0 m ...

Page 4: ... m 2 40 m 1 1 2 m 4 80 m 0 8 m 1 1 2 m 1 1 2 m 1 1 2 m 6 00 m 0 8 m 1 1 2 m 1 1 2 m 1 1 2 m 1 1 2 m 0 8 m 1 1 2 m 1 1 2 m 2 10 m 2 10 m 2 10 m 2 10 m 2 10 m 1 64 m 1 64 m 1 64 m 1 64 m 1 64 m 3 60 m 1 20 m 2 40 m 6 00 m 4 80 m 3 60 m 1 64 m 1 64 m 1 64 m 1 64 m 1 64 m 0 8 1 0 m 1 0 1 2 m 0 8 1 0 m 1 0 1 2 m 1 0 1 2 m 0 8 1 0 m ...

Page 5: ...nal screws made of stainless steel M 10 x 30 U profile discs with washer and nut 6 2 Stainless steel corrugated hose with union nut 1 2 insulation 20 x 13 mm and sealing ring L 300 mm 1 1 Stainless steel corrugated hose with insulation 20 x 13 and sealing rings length 900 mm 2 Roth attachment anchor universal vertical incl attachment screws 6 2 Material System components 1 2 3 4 5 6 7 1 5 4 8 Exte...

Page 6: ... made of stainless steel M 10 x 30 U profile discs with washer and nut 6 2 Installation rail extension made of aluminium length 900 mm 2 Stainless steel corrugated hose with union nut 1 2 insulation 20 x 13 mm and sealing ring L 300 mm 1 1 Stainless steel corrugated hose with insulation 20 x 13 and sealing rings length 900 mm 2 Roth attachment anchor universal horizontal incl attachment screws 6 2...

Page 7: ...epends on the quantity of attachment anchor universal and the col lector field height Measure c 0 74 m both versions Measure valid for 1 collector field only 2 Removal of roofing tiles to install the attachment anchor universal per attach ment anchor universal 2 3 roofing tiles 3 Attachment anchor universal 4 For your safety When working in danger of falling off the roof be sure to wear protective...

Page 8: ... attachment anchor universal must be inserted before joining the individual pro file segments For this purpose measure the position of the attachment anchor uni versal and mark on the profile rails At this spot insert 1 screw with U profile disc each 3 4 Afterwards insert connection of both profile rails on the side 5 When connecting both profile rails push the attachment clamps in the designated ...

Page 9: ...0 7 8 9 Only applies for horizontal installa tion For better resistance install a securing detail B page 6 above the 2 lowest attachment anchors universal 10 11 Profile rails with hexagonal screws M 10 x 30 and U profile washers are tightened through the long holes of the attachment anchor universal 6 11 7 9 8 ...

Page 10: ...lector for vertical and horizontal installation to apply collector to profile rails 14 Place collector on profile rails and slide it into attachment clamps from the side 15 16 Fix both outer attachment clamps with U profile and hexagonal screw M 10 x 25 mm Before installing the second and any additional collector remove the protection film on the sides where the collectors touch 17 For installing ...

Page 11: ... plaids 19 When tightening the screw connections make sure to push against the collector Non compliance can damage the collector 20 Prepare ventilation block cut fence and if necessary separate available sarking membrane and fix in raised position respectively use sealing member special wholesaler Observe rising corrugated hose positioning 21 ...

Page 12: ...ure in an angle of 65 75 Exit must be topped by a minimum of 1 m Security of not falling of the roof In case of falling height 3m on roofs with a slope between 20 and 60 it is required to provide corresponding security for falling protection VBG 37 8 The vertical distance from the working place to the roof scaffold or alternatively the roof protection wall should not exceed 5 m For protection it i...

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