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BOXTER

AUTOMATION FOR OVERHEAD GARAGE DOORS

USE AND MAINTENANCE MANUAL

V01_2011

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QK-B24

QK-B220

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Summary of Contents for BOXTER QK-B220

Page 1: ...BOXTER AUTOMATION FOR OVERHEAD GARAGE DOORS USE AND MAINTENANCE MANUAL V01_2011 E N G L I S H QK B24 QK B220 ...

Page 2: ...PECTED 4 INSTALLING THE GEARMOTOR 5 INSTALLATION OF TRANSMISSION AXES FOR CENTRAL SINGLE MOTOR 5 INSTALLING THE TELESCOPIC ARMS 6 ADJUSTING THE END LIMIT SWITCHES 6 MANUAL UNLOCK 7 SOME GENERAL ADVICE 7 TYPICAL SYSTEM 8 USE 9 MAINTENANCE 9 TILTING GATES INSTALLATION GUIDE 10 MAINTENANCE RECORD BOOK 17 DECLARATION OF COMPLIANCE 1 19 DECLARATION OF COMPLIANCE 2 20 E N G L I S H ...

Page 3: ...tive It is on theinstaller to verify its security WARNING Quiko Italy Sas is not liablefor any damages to people animals or things due tounauthorised modi ons alterations orbetterments onits products bythirdparties E N G L I S H TECHNICAL FEATURES QK B220 QK B220Q QK B24 QK B24Q Power 230Vac 50Hz 24Vdc Power absorbed W 250 80 Current absorbed motor A 1 3 2 5 Incorporated capacitor μF 10 Protection...

Page 4: ...ocking nuts 9 gearmotor 1 1600 mm longitudinal frame member 2 straight bossed telescopic arm 25 50mm with upper fitting 3 curved bossed telescopic arm 25 50mm with upper fitting 4 M8 x 25 galvanized screw 5 M8 self locking nut 6 M6 x 120 galvanized screws 7 flat washers 8 M6 self locking nuts 9 gearmotors FIXING THE LONGITUDINAL FRAME MEMBER 1 Arrange the side members slightly off in relation to t...

Page 5: ...INSTALLATION OF CENTRAL SINGLE MOTOR INSTALLATION OF LATERAL DOUBLE MOTOR In both central single motor and lateral double motor the condition described in the figure is equally defined SUPPORTING FRAME UP OVER DOOR E N G L I S H ...

Page 6: ...t with the relative washer and tighten the nuts INSTALLATION OF TRANSMISSION AXES FOR CENTRAL SINGLE MOTOR 1 After having cut the transmission axes to the agreed length fasten them to the shaft of the gear motor by means of proper pegs 2 anchor the axial fittings to the frame of the tilting gate by means of thread cutting screws E N G L I S H ...

Page 7: ...nd anchor them ADJUSTING THE END LIMIT SWITCHES In case the installed automation is made up by a central motor the stroke of the tilting gate is adjusted by acting on the stops 1 and by rotating them in the ring that seats them 2 In case the installed automation is made up of 2 lateral motors the procedure is the same but the adjustment will only be performed in the gear motor with the unit E N G ...

Page 8: ...he arms support bell crank must be established so as the motor s arms do not touch with the support arms of the tilting gate When it is not possible to avoid that the straight motor s arms come into contact with the tilting gate use the curved motor s arms After having installed the motor s on the tilting gate release them and check that the tilting gate can be manually enabled easily In case the ...

Page 9: ...8 TYPICAL SYSTEM MAIN COMPONENTS 1 GEARMOTOR 2 KEY SELECTOR 3 SWITCH 4 FLASHING LIGHT 5 PNEUMATIC EDGE E N G L I S H ...

Page 10: ... motor out for repairs to be performed by the technicians at the manufacturer It is absolutely forbidden to use the device for any other purposes The installed control board which must have built in electric friction allows to select the following functions automatic one control impulse will open or close the tilting gate semi automatic one control impulse will open or close the tilting gate In ca...

Page 11: ... his her health and safety Exposed Person any person located entirely or partially in a danger zone A Impact B Crushing C Conveyance D Cutting E Slicing A B C D E TILTING GATES INSTALLATION GUIDE IN ACCORDANCE WITH REGULATION 98 37 CE ON MACHINERY AND WITH REGULATION EN 12453 EN 12445 Hazard areas of the tilting gate figure 1 LEGEND OF MECHANICAL RISKS CAUSED BY MOVEMENT E N G L I S H ...

Page 12: ...sponding to the solution adopted Structural and wear and tear mechanical risks 1 3 1 1 3 2 1 Loss of stability and parts falling off Check the stability of this structure columns hinges doors compared with the motor generated stress Firmly fasten the motor using the proper materials If necessary perform structural calculations in the appendix of the Technical Documentation Check that the gate is e...

Page 13: ...gher install a safety device in accordance with the regulation EN 12978 e g safety edge and take the measurements again N B The reduction of the dynamic stress can be obtained for example by reducing the door speed or by using a sensitive edge with a high elastic shear 4 Shearing on lateral boards figure 1 risk B Measure the closing strengths in the points shown in the figure N B The measurements ...

Page 14: ...ing on the upper retaining edge figure 1 risk B Check that the height of the open space is 2500 mm or mount a safety device that complies with the EN 12978 norm e g a sensitive edge or in case of a tilting gate installed in a private residence which does not face onto a public area and does not work with time automatic closing this device is not compulsory 7 Lifting hazard Check that the gate is n...

Page 15: ... gate contained in it not be closed completely 11 Conveyance trapping and cutting due to the shape of the moving door Eliminate and protect possible sharp edges protruding parts etc e g by means of coverings or rubber profiles Electrical and electro magnetic compatibility risks 1 5 1 1 5 2 12 Lost Contacts Electricity Detection Use CE components and materials in accordance with the Regulation on L...

Page 16: ...the applicable regulations This switch must be positioned and protected from involuntary or unauthorized activations 1 2 5 18 Control Coherence Install the controls for example the key selector so that the user is not in a dangerous area and check that user understands the controls for example the function selectors Use the CE radio controls in accordance with R TTE Directive 1999 5 CE and in acco...

Page 17: ...hat are non compliant 1 7 3 23 Labellin Apply the CE label or tag containing at least that indicated in the figure 1 7 4 24 Instructions for Use Deliver the instructions for use safety warnings and CE Compliance Declaration to the user 1 6 1 25 Maintenance A maintenance plan must be compiled and carried out Check the proper safety operations at least every 6 months Register eventual events in the ...

Page 18: ...on Number of the Door Gate Location _____________________________________________________________ Installation Address LIST OF COMPONENTS INSTALLED Motor Activation Group _____________________________________________________________ Model Type Serial Number Electrical Panel _____________________________________________________________ Model Type Serial Number Photo cells __________________________...

Page 19: ... possible residual risks and or improper foreseeable use Installation Start up Adjustments Maintenance Repairs Changes Date ___________ Signature of the Technician _________________ Signature of the Customer ___________ Description of the Intervention Check the box corresponding to the intervention carried out Describe possible residual risks and or improper foreseeable use Installation Start up A...

Page 20: ...nts of the regulations Electromagnetic Compatibility Directive 2004 108 EC Low Voltage Directive 2006 95 EC Machinery Directive 2006 42 EC and their amendments and modifications and with the regulations set forth by the National Legislative Body of the country in which the machinery is destined for use Via Seccalegno 19 36040 Sossano VI Italia Managing Director Luca Borinato Sossano 19 10 2011 19 ...

Page 21: ...lated and or specific national technical regulations have been followed EN 12453 EN 12445 on Industrial Commercial and Residential Gates and Doors Safe Use of Motorized Doors Requirements and Classification Test Methods EN 12604 EN 12605 on Industrial Commercial and Residential Gates and Doors Mechanical Aspects Requirements and Classification Test Methods CEI 64 8 Electrical Systems Using Nominal...

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Page 24: ...facturer can technically improve the quality of its products without any prior notice QUIKO ITALY Via Seccalegno 19 36040 Sossano VI Italy Tel 39 0444 785513 Fax 39 0444 782371 info quiko biz www quikoitaly com ...

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