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EN

Service Manual of the Ceiling Hoists

AR-200, AR-200D,
AR-260, and AR-350

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Summary of Contents for AR-200

Page 1: ...EN Service Manual of the Ceiling Hoists AR 200 AR 200D AR 260 and AR 350 ...

Page 2: ... 9 3 9 4 Max power consumption Motor 1 AR 260 lowered from 16000 to 15000 8 1 V2 2 16 10 2018 Changes figure 2 for the new version Ceiling Hoist Make the document compatible for black white printing 2018 Patient Lifting Solutions B V PLS BV All rights reserved Nothing from this publication may be copied stored in an automated data file or made public in any form or by any means be it electronic me...

Page 3: ...ars AR 200 17 7 10 Replacing Gears AR 260 and AR 350 18 7 11 Replacing Circuit Board diagram AR 200 19 7 12 Replacing Circuit Board diagram AR 260 and AR 350 20 7 13 Replacing Emergency stop Cord AR 200 AR 260 and AR 350 21 7 14 Operation of Electrical Spreader Bar 21 8 Reading and changing parameters 22 8 1 Reading Ceiling Hoist and changing parameters 22 8 2 Operation Mode 22 8 3 Password Mode 2...

Page 4: ...e component s and or the rail or corresponding components occurred due to wrong use or transport they may no longer be used and must be returned to the vendor Service and maintenance and replacing a Spreader Bar or other structural components of the Ceiling Hoist may only be carried out by demonstrably authorised persons The Ceiling Hoist may not be used to hoist a mass of more than the number of ...

Page 5: ... delivered with a disconnected Battery terminal This prevents the Batteries from discharging Connect the Battery terminal before the Ceiling Hoist is placed in the rail see label top cover Check the PLS Rail System in combination with the Ceiling Hoist on the following aspects before use Ensure that a weight test has been carried out for the installed rail system based on the maximum capacity of t...

Page 6: ...alue unit Value unit Value unit AR 200 AR 260 AR 350 IP value Hand Control IP 66 IP 66 IP 66 Lift Motor 24 VDC max 10 A 2x 24 VDC max 10 A 2x 24 VDC max 10 A Charger Mascot 29 7 V Mascot 29 7 V Mascot 29 7 V Batteries 2x 12 V 2 9 Ah 2x 12 V 5 Ah 2x 12 V 5 Ah Lifting Tape 2400 mm x 35 mm 2400 mm x 50 mm 2400 mm x 50 mm Dimensions Figure 1 Value unit Value unit Value unit AR 200 AR 260 AR 350 Length...

Page 7: ...ds the Lifting Tape 09 LED Unit Battery indicator Green full orange charge red critical 10 Battery 1 Battery 12 volt 2 9 Amperes 11 Battery 2 Battery 12 volt 2 9 Amperes 12 Hand Control Operating and charging of Ceiling Hoist 13 Emergency stop switch Deactivates the Ceiling Hoist in case of Emergency and lowers load 14 Height limit plate Stops the Ceiling Hoist at highest position 15 Lifting Tape ...

Page 8: ...chanic Spreader Bar 08 Motor Rotates the Spool which winds the Lifting Tape 09 Printed circuit board Controls the Ceiling Hoist 10 End Switch Lifting Tape Turns off the Ceiling Hoist at the end of the Lifting Tape 11 Battery 2 pcs Battery 12 volt 5 Amperes 12 Electronic brake Stops the Motor when not in use 13 Hand Control Operating and charging of Ceiling Hoist 14 Height limit plate Stops the Cei...

Page 9: ...eel Replace the Wheel cap s Lift makes too much noise during lifting Dry Gear Lubricate the Gear Dry Motor axle Disassemble the Motor and lubricate the axle advice Kroon Oil Lithep Grease EP2 Lift does not charge Dirt on the charging contacts of the Hand Control Clean the contacts Charger defect Replace the charger Hand Control damaged Replace the Hand Control Batteries damaged Replace the Batteri...

Page 10: ...nths chapters 7 5 and 7 6 Notify the date on the Inspection and Maintenance form The Lifting Tape must be checked during every inspection 6 2 Six month maintenance The following actions must be carried out during the six month maintenance Check the listed Inspection Requirements set out in the Manual Check for potential damage Check the wiring Check the smooth operation in the rail Check the insta...

Page 11: ...m back Slide the covers on the pins in the frame and check whether they fit and connect properly to the bottom cover plate Ensure that no cables get pinched The screws can be tightened if this is correct 7 2 Replace Batteries AR 200 Replace the Batteries if they have been discharged too much and do not properly recharge 1 Ensure that the Ceiling Hoist is turned off You can do this by using the Eme...

Page 12: ...re full Lift and lower a mass to test the operation 7 4 Replace Electronic Brake AR 200 AR 260 and AR 350 Describes how the Brake can be replaced The Motor does not need to be disassembled when the brake must be replaced 1 Remove the bottom cover 2 Disconnect the wire from the brake 3 Remove the 2 black assembly screws Hex 2 5 from the brake 4 Place the new Brake and connect it Follow the above st...

Page 13: ...roll axle through the Battery space as shown in Figure 8 red line 12 Push the loop through the bolt recess and apply Loctite 243 Figure 7 on the top thread of the bolt push it through the loop and tighten it 13 Replace the Central Suspension Point on the Lifting Tape as shown in Figure 14 with Loctite 243 14 Replace the Battery and connect it chapter 7 2 15 Check the operation by winding and unwin...

Page 14: ... axle through the Battery space as shown in Figure 12 red line 11 Push the loop through the bolt recess and apply Loctite 243 Figure 11 on the wire of the bolt push it through the loop and tighten it 12 Replace the Central Suspension Point on the Lifting Tape as shown in with Loctite 243 13 Replace the Battery and connect it chapter 7 2 14 Check the operation by winding and unwinding the Lifting T...

Page 15: ...he assembly plate 3 of the broken Motor on the new Motor with the three bolts 2 Hex 4 7 Lubricate the axle Kroon Oil Lithep Grease EP2 8 Place the Woodruff key 1 on the motor axle 9 Place the Motor 5 on the Ceiling Hoist in the upright position Guide the wedge to make it drop in the slot of the axle This can be done using a wide flat screwdriver 10 Install the three bolts Hex 4 11 Place the wiring...

Page 16: ... 6 Install the assembly plate 3 of the broken Motor on the new Motor with the three bolts 2 Hex 4 7 Lubricate the axle Kroon Oil Lithep Grease EP2 8 Place the Woodruff key 1 on the motor axle 9 Place the Motor 5 on the Ceiling Hoist in the upright position Guide the wedge to make it drop in the slot of the axle This can be done using a wide flat screwdriver 10 Install the three bolts Hex 4 11 Plac...

Page 17: ...2 3 and 5 at both sides Figure 18 13 Remove Side Plate 7 by hitting it with a hammer of the axles 14 Remove the Drive Shaft and the Spool by hitting it out of the Side Plate with a Nylon hammer 15 Replace the gears of the axles Remove also the bearings 16 Make sure that after replacing the circlips Figure 19 and Loctite placed on the 4 bolts 17 After replacement hit the axles in the Ceiling Hoist ...

Page 18: ...late 5 by hitting it with a Nylon hammer of the Axles 14 Remove Drive Shaft 1 2 and the Spool by hitting it with a Nylon hammer out of the Side Plate 15 Replace the gears of the Axles The gears on Drive Shaft 1 and Drive Shaft 2 are identical at each other and identical assembled Replace also the bearings 16 Make sure that after replacing the circlips Figure 22 and Loctite placed on the 4 bolts 17...

Page 19: ...r 8 1 and the programming date 5 Turn off the Ceiling Hoist 6 Disconnect a Battery terminal to ensure that the Ceiling Hoist is turned off 7 Remove the 4 nylon screws from the circuit board Philips PH 1x80 8 Disconnect the wiring from the circuit board one at a time and immediately move them to the new circuit board 9 Install the new circuit board Slowly tighten the nylon screws to avoid stripping...

Page 20: ...1 and the programming date 5 Turn off the Ceiling Hoist 6 Disconnect a Battery terminal to ensure that the Ceiling Hoist is turned off 7 Remove the 4 nylon screws from the circuit board Philips PH 1x80 8 Disconnect the wiring from the circuit board one at a time and immediately move them to the new circuit board 9 Install the new circuit board Slowly tighten the nylon screws to avoid stripping awa...

Page 21: ...ttom plate and the bottom 2 screws from the circuit plate for convenience AR 260 and AR 350 If step 5 fails remove the bottom plate for convenience 3 Press the Cord of the Spreader Bar through the hole of the bottom plate of the Ceiling Hoist 4 Guide the Cord to the Circuit Board 5 Assemble the discharge plate across the Cord as shown in Figure 27 Hex 3 Installation is possible using a perpendicul...

Page 22: ...Power saving mode On Programming date 8 2 Operation Mode The settings of the Ceiling Hoist can be changed by connecting the Programming Box to the Circuit Board 1 Turn the Ceiling Hoist off 2 If the Ceiling Hoist has not yet been opened remove the bottom cover chapter 3 1 3 Connect the Programming Box to the Circuit Board Figure 24 and Figure 28 4 Connect the Hand Control to the Ceiling Hoist 5 Ac...

Page 23: ...utton to select the Read Menu or reading parameters Edit Menu changing settings 2 Press Enter to enter the menu 3 Once in the Edit Menu or Read menu return to the Service Menu by pressing Enter S e r v i c e M e n u P L S R e a d M e n u E d i t M e n u Service Menu you are now in the Service Menu Read Menu Menu to read the parameters of the Ceiling Hoist Edit Menu Menu to change the settings of t...

Page 24: ...arameter with the buttons Up and Down 2 Change the parameter by pressing the buttons Minus and Plus 3 By holding Enter for 2 seconds the settings will be saved and you return to Operation Mode You can change the following parameters in the Edit Menu Number Parameter Explanation 1 Bedroom mode Bedroom mode 2 MaxCurM1 CW mA Maximum power consumption Motor 1 up 3 MaxCurM1 CCW mA Maximum power consump...

Page 25: ...ame Position in AR 200 Item 01 Circuit Board EM 319v 3 Slide plate PCB 5247 02 Battery 12V Wing ES 2 9 12 Side plates 7129 03 Hand Controls with charging function External 5017 04 Hand Control connector Female Bottom plate 7130 05 Motor 24 VDC Side plate Motor side 5211 06 Rectifier 2A 200V Motor 5168 07 Electronic brake 457 02 Motor 7135 08 Micro Switch D3V 16 1C5 End of Lifting Tape turn off Eme...

Page 26: ...81 03 Hand Control with charging function External 5017 04 Hand Control contact Female Side plates 7130 05 Motor 24 VDC Side plates 5211 06 Rectifier 2A 200V Motor 5168 07 Electronic brake Motor 7136 08 Micro Switch D3V 16 1C5 End of Lifting Tape turn off Emergency stop height turn off 7131 09 LED unit Bottom plate 5249 Figure 36 overview of electronic components ...

Page 27: ... Axle Lifting Tape guide 5110 14 Needle Bearing DIN 618 HK2020 Drive shaft 7055 15 Needle Bearing DIN 618 HK2016 Drive shaft 7045 16 Needle Bearing DIN 618 HK1015 Axle Lifting Tape guide 7053 17 Pull spring RZ 015HI Spool 7025 18 Pull spring TR540 Lifting Tape tension 7540 19 Pull spring TR430 End of Lifting Tape turn off Emergency stop 7430 20 Pull spring TR440 Hand Controls lock 7440 21 Circlip ...

Page 28: ...haft 5418 12 Bearing DIN 625 6804 RS Spool 12119 13 Circlip DIN 471 10 x 1 Axle Lifting Tape guide 5110 14 P CLIP 4 6x10x1 5 LED unit 7489 15 Flat Spring Side plates height turn off 035 00 16 Bearing DIN 625 6803 2RS Side Plates 113052 17 Bearing DIN 625 6800 RS Axle Lifting Tape guide 61800 18 PLATE BEARING 8MM Side plates 7488 19 Lifting Tape Block Handset 50mm Lifting Tape 7000 20 Pull spring T...

Page 29: ...at the function operation and form changes to the extent the user can or may no longer use the Rail Component without further instructions PLS BV will inform the distributor through a refreshed documentation package The distributor is responsible for providing this information to the user 10 2 About Patient Lifting Solutions B V Patient Lifting Solutions B V PLS BV designs develops and manufacture...

Page 30: ...inspector s Wheel rotation Overview of maintenance and repairs with the name of the maintenance technician service technician Wear of the wheels Weight test Noise produced by rail s Visual inspection broken and damage Electrical installation Hand Control and use Plugs connectors Lifting Tape tension Wiring Height limit Charger End Lifting Tape Batteries 12 volt 2 9Ah 12 volt 5Ah Emergency stop eme...

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